VAG 操作手册-RIKO-活塞阀-中文
阿法拉伐无菌取样阀中文版
及冰激凌等。
Keofitt无菌取样阀W9型阀门可配备有微型接口，以便用户能够使用皮下注射用针头进行取样操作。
接式连接端口，也有卡箍式连接端口或带螺纹式的端口。
阀体:T型：适用于罐体连接(焊接式)。
P型：适用于管道连接(焊接式)。
C型：卡箍式。
S型：插口式(带螺纹)。
阀门头H型：转动把手。
a.开启阀门，取样K型：钥匙。
N型：气动式。
该款型阀门已经得到授权可以使用3A标记。
b.关闭阀门，灭菌消毒操作图1工作原理尺寸(mm)阀门位置M4W9A7090B49C58 D(罐体)2828D(管道)25或2825或28D(卡箍)2550(1/2"卡箍)(1"卡箍) D(插口)M28x1.5M28x1.5E4768材料阀体:.................不锈钢,1.4404(316L)阀头:.................不锈钢,301,303,316L薄膜:.................硅橡胶(标准型阀门用)EPDM橡胶(带微型接口的阀门用)技术数据压力阀座上最大.............工作压力(关闭阀门):........600kPa(6巴)阀盖上最大.............工作压力(开启阀门):........橡胶材料:1200kPa(12巴)不锈钢材料:1500kPa(15巴)温度最大灭菌消毒温度,干蒸汽(2-3巴):121-134℃。
蒸汽务必是干的，因为冷凝水会损坏薄膜。
我们向用户建议，每100次取样操作或灭菌消毒操作之后，应该更换薄膜片，或者也可以根据工作条件或经验进行更换。
Valve粘度M40-100cPW90-1000cP W150-50000cPW250-250000cP 可选项A.阀头的钥匙链,型号K。
B.用于进行气动操作的阀门头，型号N(“A”尺寸要放大)。
C.阀头，型号H及K，带微型接口，用于W9型。
D.阀头，型号B(阻断型)不带弹簧，可在出现压力冲击(手柄为红色)危险的情况下使用产品订购用户在订购时，请说明以下事项:-阀门规格，M4型或者是W9型。
调流调压阀运行维护手册
VAG活塞式调流阀 操作运行和维护手册目录1、概述 12、标示 23、应用范围 24、驱动（执行）装置 25、运输及储存 36、安装 37、调试和试运行 48、拆卸阀门的安全事项 59、阀门的现场测压 510、维护保养 511、运行极限 612、最大操作扭力矩 613、执行器的安装 614、设计—零部件更换 71、概述所有的V AG阀门产品都是按照国际设计与工程标准设计和制造的。
原则上，他们都是安全的，然而，如果他们被不正当地应用，或使用在超出设计应用范围之外，那么，他们也可以变成危险的制造者。
在用户公司，每一个涉及和参与阀门的安装、调试、零部件更新、维护保养和操作的人都必须认真完整地阅读和理解本操作手册。
在拆除任何阀门的保护设施和/或对阀门进行安装测试之前，都必须确保与之相连的管道区域被从整个系统中隔离出来。
尽可能地避免风险。
任何未授权的、错误和突然性的操作必须被防止，同时也要小心察看以保证释放掉任何形式的能量（如压缩空气，带压的水等）。
当使用阀门时，必须遵守工程指示；如：DIN标准，DVGW指示，VDI指示等。
如果要将保压管道末端的阀门打开，要保证流出的水流不会损坏或伤及其他。
在关阀时，必须设立警告标志，因为任何试图在阀体和活塞之间的阻止阀门关闭的人都将受到伤害。
如果从管线上卸掉阀门，都会有水渗漏出来。
在卸载阀门之前，应尽可能地清空管线，同时要小心残留物。
2、标示依照DIN EN 19的要求，每一个阀门都被标记公称直径、公称压力、阀体材质和制造商。
V AG产品的铭牌上有下列信息：制造商V AG的名字；阀门的公称直径；阀门的公称压力；控制单元；阀体材质：铸钢；制造日期。
3、应用范围V AG 活塞调流阀能更优越的应用于流量，压力，水位的控制，特别在高压差和大流量的供水及能量供应系统中及工业处理工程中。
4、驱动（执行）装置手动减速箱、气动执行器和电动执行器等驱动装置都是按照DIN EN 1074-1的规定设计的，任何有别于此规定的操作条件，制造商都应该做出说明。
自动真空阀 AVPVM-F R N 产品手册说明书
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瓦尔特兵卒1控制阀使用指南说明书
Valtek Trooper1Valtek Trooper2The Valtek ® Trooper valve is a high-performance,general-service control valve with a high-thrust dia-phragm actuator. The valve is designed for use in ANSI Class 150 or 300 service applications with temperatures ranging from -20° to 650° F / -30° to 345° C.In addition to its high thrust, the reversible actuator is compact. An optional integral I/P or P/P positioner ensures high positioning accuracy proportional to the valve instrument signal. The integrally mounted posi-tioner eliminates external tubing requirements, reduces pinch points and keeps moving parts safe from external dirt and damage. Reversing the actuator does not require positioner, tubing changes or extras parts.The actuator accepts air supply pressures up to 60 psig / 4 Barg allowing the valve to shutoff against high-pressure drops. Different spring-sets are available to meet individual application requirements. Removing the reversible actuator from the valve is easy with the unique yoke design and yoke clamps.Many of the standard Mark One valve features are included in the Trooper general service valve including heavy duty, stem guides; self-centering, clamped-in seat ring; raised face integral flanges, multiple trim reductions and easy top-entry valve accessibility.The Trooper valve is available in 1, 11/2, 2, 3 and 4-inch valve sizes and with carbon steel or stainless steel bodies. Valve sizes 1 through 2-inch are also available in socketweld or NPT end connections.The Trooper control valve is the solution for most general-service applications.TMGeneral Service Control ValvesValtek TrooperFeatures & Advantages3Valtek Trooper Options / Flow Capacity4Valtek TrooperTechnical DataTable III: Actuator Data3 lbs / 1.4 kg for I/P positioner.5Valtek Trooper* Per ANSI/ISA S75.03, 1985; ANSI/ISA S75.12, 1987. Socketweld and NPT end connections are available on 1 through 2-inch valves with equivalent face-to-face dimensions.** With top-mounted handwheel add 3.6 in. / 91 mm to actuators sizes 48, 38, 38 I/P; add 4.9in. / 124 mm to actuator sizes 49, 39, 39 I/P.All trademarks and tradenames shown in this literature are the property of their respective owners.DimensionsTable VI: Dimensions (inches /mm )Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation and maintenance of Flowserve products.The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.While the information and specifications presented in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any of its worldwide operations or offices.。
avk工业阀门 - 产品手册说明书
valve solutions for the industryAVK FLOW CONTROLA V K I N D U S T R I A L V A L V E SFLOW CONTROLavK industrial valvesThe resent years’ acquisitions of companies has now formed the basis for a new AVK business area – called AVK Industrial Valves. Here, a wide range of competences have been unified with the purpose to deliver more than just high quality products, but to deliver solutions that help optimise our customers´ businesses.Each of the companies and their respective partners operating within the AVK Industrial Valves business unit has comprehensive expertise within customised valves and accessories, as well as complete solutions.Wouter WitZel orbinoX interaPP World-valve tec artecProduct solutions to oWn sales channelsavK industrial valves coMPaniesFor 40 years, the Dutch company Wouter Witzel has been a leading international manufacturer and supplier of high quality industrial butterfly valves and actuators. The products are used in pipelines as shut-off valves, control valves, and non-return valves. A full range of manual control devices, actuators, and accessories is available for specific conditions.World-Valve is exceptionally adept at grasping and solving specific challenges in specific markets. Within their focus areas of expertise they have invested tremendous amounts of time and effort into charting and understanding all relevant circumstances and requirements. Their knowledge and experience thus gained, translates into quickly delivered quality solutions.Headquartered in Rotkreuz, Switzerland, InterApp operates its own research and development as well as manufacturing, assembly and testing facilities in Switzerland and in Spain. With more than 40 years of experience, InterApp sets technological standards with their proprietory valve and fluid technology.TEC artec with main location in Germany has more than twenty years of experience in engineering special valve products for high pressure and high temperature applications, industrial auxiliary equipment for power plants, gas and oil industry and the petro chemical industry.Wouter WitZel World valveinteraPPtec artecAVK INDUSTRIAL VALVESbrand: industrial valve coMPaniesORBINOX is one of the world’s leading producers of knife gate valves and is present in more than 70 countries worldwide with over 50 years of experience designing, manufacturing, and marketing knife gate valves, penstocks, dampers, and valves for hydraulic works.orbinoX010203eXPect aPPlication KnoWledGe and understandinGeXPectcoMPetent local suPPorteXPect internationalcoordinationsuPPorted by the leadinG coMPanies and Manufacturersof industrial valves, you can eXPect hiGh consistentQuality and serviceavK floW controlAVK FLOW CONTROL delivers optimal valve solutions based on application knowledge and understanding, competentlocal support and international coordination.At AVK FLOW CONTROL, we focus on four main target segments. In this way we are able to heighten the quality of oursolutions, and be closer to our customers at all times.OPTIMAL valve solutionsFOR POWER GENERATIONOPTIMAL valve solutionsFOR THE MINING INDUSTRYOPTIMAL valve solutionsFOR OIL AND GASOPTIMAL valve solutionsFOR WATER TREATMENT PoWer Generationoil and GasMininG industryWater treatMentenGineerinG Pneuton tMseGMent sales ofvalve solutionsavK floW controlsales oc’sbrand: industrial valve coMPaniesindustrial valve headQuaters and avK floW controlentities on selected MarKets.AVK FLOW CONTROLindustrial valves headQuarters:avK floW control a/sKaretmagervej 57100 VejleDenmarkTel.: +45 7585 8408Wouter WitZelIndustrieterrein De Pol 12P.O. Box 54NL-7580 AB LosserThe NetherlandsTel: +31 53 536 95 36Fax: +31 53 536 95 00*******************www.wweurovalve.nlWorld valveLeusinkweg 5-aP.O. Box 1467580 AC LosserThe NetherlandsTel: +31 53 538 1295Fax: +31 53 538 7505*******************orbinoXPº Mikeletegi, 5620009Donostia - San SebastianSpainTel: +34 943 69 80 30Fax: +34 943 65 30 66***************tec artecAm Heidering 7aGewerbepark NordD-16515 OranienburgGermanyTel.: +49 3301 20 32 60Fax: +49 3301 20 32 70interaPPGrundstrasse 24CH-6343 RotkreuzSwitzerlandTel: +41 (0) 41 798 22 33Fax: +41 (0) 41 798 22 34****************.netavK floW controlaustralia6 Wirriga StreetRegency Park, SA 5010AustraliaTel: +61 8 8262 8885Fax: +61 8 8262 7071************************.au.auorbinoX uK /avK floW control uKUnits 6-7 Clock ParkShripney RoadBognor Regis-West SussexPO22 9NHEngland, UKTel: +44 1243 810240Fax: +44 1243 87 00 40**************avK floW controlMiddle east119- Grand Hamad StreetMaackeen HoldingFirst Floor - D122Doha – State Of QatarPhone: +974 44 41 51 81avK floW controlsinGaPore11 Changi North Street 1,#03-11, 498823 SingaporeTel: +65 6542 0451denMarKaustraliauK & irelandMiddle eastsinGaPorevictoria & tasMania T: +61 447 461 908neW south Wales & neW Zealand T: +61 475 959 651T: +61 8 9303 2690F: +61 8 9302 2136E:**************************.au Perth Unit 1, 61 Prosperity Avenue Wangara, WA 6065AustraliaT: +61 8 9022 7228F: +61 8 9022 7230E:***************************.au KalGoorlie2/15 William StreetWest Kalgoorlie, WA 6430Australia T: +61 8 8262 8885F: +61 8 8262 7071E:************************.au head office 559A Grand Junction Road Wingfield, SA 5013Australia T: +61 7 3277 7054F: +61 7 3277 0591E:***************************.aubrisbane67 Musgrave RoadCooper Plains, QLD 4108AustraliaavK floW control Pty ltd .au。
ASAHI AV 膜式阀门 Type 15 用户手册说明书
Serial No. H-V031-E-8Diaphragm Valves Type 15User’s ManualContents(1) Be sure to read the following warrantyclauses of our product 1(2) General operating instructions 2(3) General instructions for transportation,unpacking and storage 3(4) Name of parts 4(5) Working pressure vs. temperature 6(6) Specification of limit switch 7procedure7Installation(7)(8) Connection of limit switch procedure 8(9) Operating procedure 9(10) Adjustment procedure for stopper 10(11) Diaphragm replacement procedure 11Inspectionitems 12(12)Troubleshooting12(13)(14) Handling of residual and12wastematerialsThis user’s guide contains information important to the proper installation, maintenance and safe use of an ASAHI AV Product. Please store this manual in an easily accessible location.<Warning & Caution Signs>This symbol reminds the user to take caution due to the potential for serious injury or death.This symbol reminds the user to take caution due to the potential for damage to the valve if used in such a manner.<Prohibited & Mandatory Action Signs>Prohibited: When operating the valve, this symbol indicates an action that should not be taken.Mandatory action: When operating the valve, this symbol indicates mandatory actions that must be adhered to.(1) Be sure to read the following warranty clauses of our product- Always observe the specifications of and the precautions and instructions on using our product.- We always strive to improve product quality and reliability, but cannot guarantee perfection. Therefore, should you intend to use this product with any equipment or machinery that may pose the risk of serious or even fatal injury, or property damage, ensure an appropriate safety design or take other measures with sufficient consideration given to possible problems. We shall assume no responsibility for any inconvenience stemming from any action on your part without our written consent in the form of specifications or other documented approval.- The related technical documents, operation manuals, and other documentation prescribe precautions on selecting, constructing, installing, operating, maintaining, and servicing our products. For details, consult with our nearest distributor or agent.- Our product warranty extends for one and a half years after the product is shipped from our factory or one year after the product is installed, whichever comes first. Any product abnormality that occurs during the warranty period or which is reported to us will be investigated immediately to identify its cause. Should our product be deemed defective, we shall assume the responsibility to repair or replace it free of charge.- Any repair or replacement needed after the warranty period ends shall be charged to the customer. - The warranty does not cover the following cases:(1) Using our product under any condition not covered by our defined scope of warranty.(2) Failure to observe our defined precautions or instructions regarding the construction, installation, handling,maintenance, or servicing of our product.(3) Any inconvenience caused by any product other than ours.(4) Remodeling or otherwise modifying our product by anyone other than us.(5) Using any part of our product for anything other than the intended use of the product.(6) Any abnormality that occurs due to a natural disaster, accident, or other incident not stemming fromsomething inside our product.WarningCaution(2) Generaloperating instructions- Using a positive-pressure gas with our plastic piping may pose a dangerous condition due to the repellent force particular to compressible fluids even when the gas is under similar pressures used forliquids.Therefore, be sure to take the necessary safety precautions such as covering the piping with protective material. For inquiries, please contact us. For conducting a leak test on newly installed piping, be sure to check for leaks under water pressure. If absolutely necessary to use a gas in testing, please consult your nearest service station beforehand.- Do not step on or apply excessive weight on valve. (It can be damaged.)- Do not use the valve in conditions where the fluid may have crystallized.(The valve will not operate properly.) - Keep the valve away from excessive heat or fire. (It can be damaged, or destroyed.)- Always operate the valve within the pressure vs. temperature range.(The valve can be damaged or deformed by operating beyond the allowable range.)- Allow sufficient space for maintenance and inspection.- Select a valve material that is compatible with the media. For chemical resistance information, refer to “CHEMICAL RESISTANCE ON ASAHI AV VALVE”. (Some chemicals may damage incompatible valve materials.)- Keep the valve out of direct sunlight, water and dust. Use cover to shield the valve. (The valve will not operate properly.)- Perform periodic maintenance.(Leakage may develop due to temperature changes or periods of prolonged storage, rest, or operation.) - The travel stop may have to be adjusted if media leakage is detected between the upstream & downstream sides of the valve.- Bonnet bolt torque should be checked before installation, as they may become loose after long-term storage. A periodic check of the valve condition as well as bonnet & flange bolt torque should be made part of preventative maintenance program properly re-tightening the bolts as necessary. It is especially important to re-tighten all bolts during the first shutdown.Nom. Size mm (inch)Bonnet tightening torque valueN ･m {kgf ･cm} [lb ･inch]Rubber PTEF 125 (5)45.0 {459} [400] 45.0 {459} [400] 150 (6)45.0 {459} [400]45.0 {459} [400]WarningCaution(3) General instructions for transportation, unpacking and storage- When suspending and supporting a valve, take care and do not stand under a suspended valve.- This valve is not designed to handle impacts of any kind. Avoid throwing or dropping the valve. - Avoid scratching the valve with any sharp object.- Do not over-stack cardboard shipping boxes. Excessively stacked packages may collapse. - Avoid contact with any coal tar creosote, insecticides, vermicides or paint. (These chemicals may cause damage to the valve.) - When transporting a valve, do not carry it by the handle. - Store products in their corrugated cardboard boxes. Avoid exposing products to directsunlight, and store them indoors (at room temperature). Also avoid storing products in areas with excessive temperatures. (Corrugated cardboard packages become weaker as they become wet with water or other liquid. Take care in storage and handling.)- After unpacking the products, check that they are defect-free and meet the specifications.Warning Caution(4) Name of partsNominal Size: 125, 150mm (5”, 6”)No. DESCRIPTION No. DESCRIPTION No. DESCRIPTION[20] Nut[1] Body [9] Sleeve(A)[1a] Inserted Nut [10] Thrust bearing(A) [21] Gauge cover[2] Bonnet [11] O-ringliner(A) [22] BonnetNipple [23] Stud bolt･nut[3] Diaphragm [12] Grease[3a] Inserted metal of DIA [13] Hand wheel [24] Bolt・Nut[4] Cushion [14] Name Plate [26] Body liner[4a] Cushion cover [15] Cap [27] Rib linerring [28] U-bolt・nut[5] Compressor [17] SheetConicalwasherspring[18] Stopper [29]Pin[7]Compressorwasher[8] Stem [19]Spring[22], [26], [27], [28], [29] are used with special specification.Nominal Size: 125, 150mm (5”, 6”) with Limit Switch (Option)No. DESCRIPTION No.DESCRIPTION[36] Limit Switch [38]Nut (A)[37] Bracket (A) [40]Limit Switch Rod(6) Specification of limit switch (option)Nominal Size Type CodeProtection Grade125, 150mm (5”, 6”)1LS1-J IP67Limit Switch Rating Connection Rate Voltage (V) Resistive Load (A) Inductive Load (A)AC125 10 6 AC250 10 6 DC115 0.8 0.2 DC230 0.4 0.1(7) Installation procedure- When suspending and supporting a valve, take care and do not stand under a suspended valve.- Be sure to conduct a safety check on all hand and power tools to be used before beginning work. - Wear protective gloves and safety goggles as fluid remain in the valve even if the pipeline is empty. (You may be injured.)- When installing a pipe support by means of a U-band or something similar, take care not to over-tighten. (Excessive force may damage the pipe.)- When installing pipes and valves, ensure that they are not subjected to tension, compression, bending, impact, or other excessive stress.- When installing, disassembling, or reassembling the piping, fix the End Connector.- When connecting an ASAHI AV Valve to metal piping, take care not to let the pipe stress on the ASAHI AV Valve.- Be sure to use sealing gaskets (AV Gasket), bolts, nuts, and washers and tighten them to specified torques. (When a non-AV gasket is used, a different tightening torque specification should be followed.)Procedure1) Set the AV gasket between the flanges.2) Insert washers and bolts from the pipe side, insert washers and nuts from the valve side, then temporarily tightenthem by hand.WarningCaution3) Using a torque wrench, tighten the bolts and nuts gradually to the specified torque in a diagonal manner (Refer to fig.1.)Specified torque value Unit ： N ･m ｛kgf ･cm ｝[lb ･inch]Nom. Size 125mm (5”) 150mm (6”) Torque value40.0{408} [355]40.0{408} [355]- Tighten the bolts and nuts gradually with a torque wrench to the specifiedtorque level in a diagonal manner.(8) Connection of limit switch procedure (option)- Shut down the power on the equipment before connecting wires. There are risks of electrical shock depending on the level of operating voltage.- Be sure that the terminal cover and body cover are put on during the operation. - If you use the limit switch at 1mA-100mA or 5-30V, consult near Asahi dealer.CautionCautionCautionWarningProcedure1) Loosen the three screws used to attach the limit switch cover with ascrewdriver (+) and remove the cover from the limit switch. *These screws are captive.2) Pull and remove the protective cap, made of resin, from the cover.3) Draw the cable through the connector.4) Strip the cable with a wire stripper.5) Install a crimp-style terminal on the lead wire with a terminalcrimping tool.6) Connect the terminal screw with a screwdriver (+) according to the internal circuit diagram show in page 7.* Tighten the screws.(If not, electric leaks or shocks may occur.)7) Tighten the above three screws with a screw driver (+) to install the cover on the limit switch.8) Tighten the cable by connector.(9) Operating procedure- Do not exert excessive force in closing the valve.- Do not use the valve to fluid containing slurry. (The valve will not operate properly.)- The installed valve must never be opened or closed when foreign matter such as sand is present in the pipeline.- When operating the handle, be sure to do so with your hand. (Using a tool may damage the handle.) - If a stopper is loose, adjust it. (To learn how to adjust it, see the operation manual.)○ ○Caution(10) Adjustment procedure for stopper- If a stopper is loose, adjust it. (To learn how to adjust it, see the operation manual.) - Tighten the stoppers securely. (Too weak a torque on a stopper may cause it to loosen.)Travel stop adjustment1) Loosen the gauge cover [21] with hand.3) Loosen the stopper [20].fluid stops.(counter-clockwise) 180°.6) Tighten the nut [18] to the stopper [20] with spanner wrench.7) Tighten the gauge cover [21].Tightening torque of the screw Unit : N ･m {kgf ･cm} [lb ･inch]Nom. Size 125mm (5”), 150mm(6”)Torque valve 10.0 {102} [89]Caution(11) Diaphragm replacement procedure- I f you do work with the piping installed, drain the piping of all its fluid. Some fluid will remain in the valve. Therefore wear protective goggles and protective gloves. (You may otherwise get injured.)1) Drain fluid completely from the pipeline.2) Remove valve bonnet from the body.3) Turn handle of valve clockwise until it stops. (Do not force it).The compressor should be fully extended out of the bonnet.4) Turn the diaphragm clockwise to remove the diaphragm and mount the new diaphragm by reversing step.5) Mount the bonnet to the valve by reversing step 2. Tighten bonnet bolts by hand only.6) Rotate the handle 360°counter-clockwise.7) Using a torque wrench, tighten the bonnet bolts in a diagonal, cross-cross pattern.8) Re-adjust the stopper if necessary.CautionProblem Cause TreatmentFluid is leaking past the fully closed position. The travel stop is not set correctly. Adjust the travel stop.Solid particles have lodged in the valve.Clear the solid particles from the valve.Media has worn diaphragm and / orweir. Replace.Valve can not be fully open. The diaphragm has pulled off the stem.Replace diaphragm. If the valve is invacuum service, special vacuumvalves may be required.Consult factory.The metal joint failed. Remove diaphragm & compressorand replace joint.The handle spins freely. The stem is broken. Disassemble bonnet and replace thestem.The metal joint failed. Remove diaphragm & compressorand replace joint.Valve leaks between body and bonnet. Bonnet bolts have loosened. Re-tighten.Media has crystallized on thediaphragm. Disassemble and clean on a regularbasis. Replace failed diaphragm, ifnecessary.The diaphragm has failed due tofatigue. Replace.Valve leaks from stem. The diaphragm has failed. Replace.(14) Handling of residual and waste materials- Make sure to consult a waste treatment dealer for recommendations on the proper disposal of plastic valves. (Poisonous gas is generated when the valve is burned improperly.)Caution WarningDiaphragm Valve Type 15Information in this manual is subject to change without notice.2016.4。
阿尔法拉瓦尔LKB自动和手动蝴蝶阀备件说明书
ESE00779-EN142021-05 Original manualTable of contents The information herein is correct at the time of issue but may be subject to change without prior notice1.LKB Butterfly Valve,ISO (4)2.LKB-2Butterfly Valve,DIN (6)3.LKB-F Butterfly Valve,ISO (8)4.LKB-F Butterfly Valve,DIN (10)5.LKB Lockable Multiposition Handle for Valve (14)6.LKB Handle1.1for Butterfly Valve (16)7.Handle1.1for Indication Unit (18)8.Handle for T ri-Clover Butterfly Valves Series G (20)9.LKLA actuator air/spring(NC-NO)ø85 (22)10.LKLA actuator air/airø85 (24)11.LKLA actuator air/air DN125-150ø85 (26)12.LKLA actuator air/spring(NC-NO)ø133 (28)13.LKLA actuator air/airø133 (30)14.LKLA-T actuator air/spring(NC-NO)ø85 (32)15.LKLA-T actuator air/airø85 (34)16.LKLA-T actuator air/air DN125-150ø85 (36)17.LKLA-T actuator air/spring(NC-NO)ø133 (38)18.LKLA-T actuator air/airø133 (40)4Intro1980-01P o s Q t y D e n o m i n a t i o n 25m mD i s c□838m mD i s c□851m mD i s c□812Valve body half,(AISI304L) (961144365096114432209611443230)2Valve body half,(AISI316L) (961144365196114432219611443231)21Disc,(AISI304) (961141368096114116909611411770)1Disc,(AISI316L) (961141368196114116919611411771)1Disc,12(AISI304).................................................1Disc,12(AISI316L)................................................3☐1Bush................................................................1Bush,set(10pcs.) (961446400296144640019614464002)4☐1Bush................................................................1Bush,set(10pcs.) (961446400796144640019614464002)5☐1Seal ring,(EPDM)..................................................1Seal ring,(Silicone Q)..............................................1Seal ring,(Viton FPM)..............................................1Seal ring,(HNBR)..................................................1Seal ring,(PFA).....................................................61Set of screws,M6+Nut M6 (96114173409611417340)1Set of screws,M8+Nut M8 (9611417350)P o s Q t y D e n o m i n a t i o n 63.5m mD i s c□876m mD i s c□10101.6m m*)D i s c□10101.6m m152m mD i s c□1212Valve body half,(AISI304L) (9611443240961144307096114132509611413250)2Valve body half,(AISI316L) (9611443241961144307196114132519611413251)21Disc,(AISI304) (96114118509611411930)1Disc,(AISI316L) (96114118519611411931)1Disc,12(AISI304) (9612046301)1Disc,12(AISI316L) (9612046302)1Disc,10(AISI316).................................................3☐1Bush................................................................1Bush,set(10pcs.) (9614464003961446400496144640069614464006)4☐1Bush................................................................1Bush,set(10pcs.) (9614464003961446400496144640059614464005)5☐1Seal ring,(EPDM)..................................................1Seal ring,(Silicone Q)..............................................1Seal ring,(Viton FPM)..............................................1Seal ring,(HNBR)..................................................1Seal ring,(PFA).....................................................61Set of screws,M8+Nut M8 (96114173509611417360)1Set of screws,M10+Nut M10 (96114173709611417370)25m m D i s c□838m mD i s c□851m mD i s c□863.5m mD i s c□8S e r v i c e k i t s f o r p r o d u c t w e t t e d p a r t s☐S e r v i c e k i t E P D M (9611923028961192302996119230309611923031)☐S e r v i c e k i t Q (9611923034961192303596119230369611923037)☐S e r v i c e k i t F P M (9611923040961192304196119230429611923043)☐S e r v i c e k i t H N B R (9611923160961192316196119231629611923163)☐S e r v i c e k i t P F A (961192318396119231849611923185)76m mD i s c□10101.6m mD i s c□10101.6m mD i s c□12152m mD i s c□15S e r v i c e k i t s f o r p r o d u c t w e t t e d p a r t s☐S e r v i c e k i t E P D M (9611923032961192303396119230339611923046)☐S e r v i c e k i t Q (9611923038961192303996119230399611923047)☐S e r v i c e k i t F P M (9611923044961192304596119230459611923048)☐S e r v i c e k i t H N B R (9611923164961192316596119231659611923197)☐S e r v i c e k i t P F A (961192318696119231879611923187)NB:*Disc connection□10for101.6mm and DN100is no longer available.Please rebuild the air actuator or/and handle to:disc connection□12Reg.2.14.19805/Intro.8001N O T E!Lubricate the pin holes in the seal(5)with Klüber Paraliq GTE703or similar.Very important for Q and FPM.Parts marked with☐are included in the service kits.Recommended spare parts:Service kits.900069/456Intro1989-01F o r v a l v e s w i t h b u s h e s(P e r i o d9301-)P o s Q t y D e n o m i n a t i o n D N25D i s c□8D N32D i s c□8D N40D i s c□8D N50D i s c□812Valve body half,welding(AISI304L) (9612323601961232370196123238019612323901)2Valve body half,welding(AISI316L) (9612323602961232370296123238029612323902)1a2Valve body half,male part(AISI304L) (9612324301961232440196123245019612324601)2Valve body half,male part(AISI316L) (9612324302961232440296123245029612324602)21Disc,(AISI304) (9612073605961207370596120738059612073905)1Disc,(AISI316L) (9612073604961207370496120738049612073904)3☐1Bush...............................................................1Bush,set(10pcs.) (9614464002961446400296144640029614464003)4☐1Bush...............................................................1Bush,set(10pcs.) (9614464002961446400296144640029614464003)5☐1Seal ring,(EPDM)..................................................1Seal ring,(Silicone Q)..............................................1Seal ring,(FPM)....................................................1Seal ring,(HNBR)..................................................Seal ring,(PFA).....................................................61Set screw,M6+Nut M6 (961141734096114173409611417340)1Set screw,M8+Nut M8 (9611417350)P o s Q t y D e n o m i n a t i o n D N65D i s c□10D N80D i s c□10D N100D i s c□12D N125D N150D i s c□1412Valve body half,welding(AISI304L) (9612324001961232410196123242019612077401)2Valve body half,welding(AISI316L) (9612324002961232410296123242029612077402)1a2Valve body half,male part(AISI304L) (9612324701961232480196123249019612077201)2Valve body half,male part(AISI316L) (9612324702961232480296123249029612077202)21Disc,(AISI304) (9612074005961207410596120742059612076905)1Disc,(AISI316L) (9612074004961207410496120742049612076904)3☐1Bush...............................................................1Bush,set(10pcs.) (9614464003961446400396144640049614464008)4☐1Bush...............................................................1Bush,set(10pcs.) (9614464003961446400396144640049614464008)5☐1Seal ring,(EPDM)..................................................1Seal ring,(Silicone Q)..............................................1Seal ring,(FPM)....................................................1Seal ring,(HNBR)..................................................Seal ring,(PFA).....................................................61Set screw,M8+Nut M8 (96114173609611417360)1Set screw,M10+Nut M10 (9611417370)1Set screw,M10+Nut M10(6pcs) (9611417770)D N25D i s c□8D N32D i s c□8D N40D i s c□8D N50D i s c□8S e r v i c e k i t s f o r p r o d u c t w e t t e d p a r t s☐S e r v i c e k i t,E P D M (9611923075961192307696119230779611923078)☐S e r v i c e k i t,Q (9611923083961192308496119230859611923086)☐S e r v i c e k i t,F P M (9611923091961192309296119230939611923094)☐S e r v i c e k i t,H N B R (9611923210961192321196119232129611923213)☐S e r v i c e k i t,P F A.................................................96119231911)9611923192D N65D i s c□10D N80D i s c□10D N100D i s c□12D N125D i s c□14D N150S e r v i c e k i t s f o r p r o d u c t w e t t e d p a r t s☐S e r v i c e k i t,E P D M (96119230799611923080961192308196119230829611923046)☐S e r v i c e k i t,Q (96119230879611923088961192308996119230909611923047)☐S e r v i c e k i t,F P M (96119230959611923096961192309796119230989611923048)☐S e r v i c e k i t,H N B R (96119232149611923215961192321696119232179611923197)☐S e r v i c e k i t,P F A (961192319396119231949611923195)N B:1)In the service kit the seal ring is delivered assembled with disc.N O T E!!Lubricate the pin holes in the seal(5)with Klüber Paraliq GTE703or similar.Very important for Q and FPM.Parts marked with☐are included in the service kits.Recommended spare parts:Service kits.900245/478Intro1994-08L K B-F I S OP o s Q t y D e n o m i n a t i o n 25m mD i s c□838m mD i s c□851m mD i s c□863.5m mD i s c□876m mD i s c□10101.6m mD i s c□1212Valve body half,(AISI316L) (961240241096124024119612402412961240241396124024149612402415)2Valve body half,(AISI304L)......................21Disc,(AISI304) (961141368096114116909611411770961141185096114119309612046301)1Disc,(AISI316L) (961141368196114116919611411771961141185196114119319612046302)3☐1Bush.............................1Bush set(10pcs.) (961446400296144640019614464002961446400396144640049614464006)4☐1Bush..............................1Bush set(10pcs.) (961446400296144640019614464002961446400396144640049614464006)5☐1Seal ring,(EPDM)................1Seal ring,(Silicone Q)............1Seal ring,(FPM)..................1Seal ring,(HNBR)................1Seal ring,(PFA on EPDM)........61Set of screws and nuts (96124001019612400101)1Set of screws and nuts (96124001029612400102)1Set of screws and nuts (9612400103)1Set of screws and nuts (9612400104)72Flange,(AISI316L) (961240251096124025119612402512961240251396124025149612402515)2Flange,(AISI304L)...............8☐2Seal ring,(EPDM)................2Seal ring,(Silicone Q)............2Seal ring,(FPM)..................2Seal ring,(HNBR)................25m m D i s c□838m mD i s c□851m mD i s c□863.5m mD i s c□876m mD i s c□10101.6m mD i s c□12S e r v i c e k i t s f o r p r o d u c t w e t t e d p a r t s☐S e r v i c e k i t,E P D M (961192305896119230599611923060961192306196119230629611923063)☐S e r v i c e k i t,S i l i c o n e(Q) (961192306496119230659611923066961192306796119230689611923069)☐S e r v i c e k i t,F P M (961192307096119230719611923072961192307396119230749611923099)☐S e r v i c e k i t,H N B R (961192331096119233119611923312961192331396119233149611923315)☐S e r v i c e k i t,P F A**...............Parts marked with☐are included in the service kits.Recommended spare parts:Service kits.NB:*Disc connection□10for101.6mm and DN100is no longer available.Please rebuild the air-actuator or/and handle to:disc connection□12**Service kits for PFA are delivered with EPDM flange seals.900529/4910Intro1994-08L K B-F D I NP o s Q t y D e n o m i n a t i o n D N25D i s c□8D N32D i s c□8D N40D i s c□8D N50D i s c□812Valve body half,(AISI316L) (9612402401961240240296124024039612402404)2Valve body half,(AISI304).........................................21Disc,(AISI316L) (9612073604961207370496120738049612073904)3☐1Bush...............................................................1Bush set(10pcs.) (9614464002961446400296144640029614464003)4☐1Bush...............................................................1Bush set(10pcs.) (9614464002961446400296144640029614464003)5☐1Seal ring,(EPDM)..................................................1Seal ring,(Silicone Q)..............................................1Seal ring,(FPM)....................................................1Seal ring,(PFA on EPDM)..........................................1Seal ring,(HNBR)..................................................61Set of screws and nuts (961240010196124001019612400101)1Set of screws and nuts (9612400102)72Flange,(AISI316L) (9612402501961240250296124025039612402504)2Flange,(AISI304L).................................................8☐2Seal ring,(EPDM)..................................................2Seal ring,(Silicone,Q)..............................................2Seal ring,(FPM)....................................................P o s Q t y D e n o m i n a t i o n D N65D i s c□10D N80D i s c□10D N100D i s c□12D N125D i s c□14D N150D i s c□1512Valve body half,welding(AISI316L) (96124024059612402406961240240796124024089612402409)2Valve body half,welding(AISI304L)..............21Disc,(AISI316L) (96120740049612074104961207420496120769049611413701)3☐1Bush..............................................1Bush set(10pcs) (96144640039614464003961446400396144640089614464009)4☐1Bush..............................................31Bush set(10pcs) (96144640039614464003961446400496144640089614464009)5☐1Seal ring,(EPDM).................................1Seal ring,(Silicone Q).............................1Seal ring(FPM),...................................1Seal ring,(PFA on EPDM).........................1Seal ring,(HNBR).................................61Set of screws and nuts (96124001039612400103)1Set of screws and nuts (9612400104)1Set of screws and nuts (9612400105)1Set of screws and nuts (9612400106)72Flange,(AISI316L) (96124025059612402506961240250796124025089612402509)2Flange,(AISI304L)................................8☐2Seal ring,(EPDM).................................2Seal ring,(Silicone,Q).............................2Seal ring,(FPM)...................................D N25 D i s c□8D N32D i s c□8D N40D i s c□8D N50D i s c□8S e r v i c e k i t s f o r p r o d u c t w e t t e d p a r t s☐S e r v i c e k i t,E P D M (9611923100961192310196119231029611923103)☐S e r v i c e k i t,S i l i c o n e(Q) (9611923109961192311096119231119611923112)☐S e r v i c e k i t,F P M (9611923118961192311996119231209611923121)S e r v i c e k i t,H N B R..............................................S e r v i c e k i t,P F A.................................................D N65D i s c□10D N80D i s c□10D N100D i s c□12D N125D i s c□14D N150D i s c□15☐S e r v i c e k i t,E P D M (96119231049611923105961192310696119231079611923108)☐S e r v i c e k i t,S i l i c o n e(Q) (96119231139611923114961192311596119231169611923117)☐S e r v i c e k i t,F P M (96119231229611923123961192312496119231259611923126)S e r v i c e k i t,H N B R..............................S e r v i c e k i t,P F A.................................Parts marked with☐are included in the service kits.Recommended spare parts:Service kits.1)Seal ring is delivered assembled with disc.11NB:*Service kits for HNBR and PFA are delivered with EPDM flange seals.900529/412Intro1994-081314Intro1999-06P o s Q t y D e n o m i n a t i o n D i s c□8D i s c□10D i s c□1211Insert...............................................................21Positioning cap,(76-101.6mm/DN65-100).......................Positioning cap,(25-63.5mm/DN25-50)..........................31Screw (961204530296120453019612045301)90053015Handle1.1for LKB butterfly valve625341a1bTD 403-227_1Handle1.1with infinite positions for LKB Butterfly valve73241TD 403-228_116Intro1988-02H a n d l e1.1f o r B u t t e r f l y v a l v e L K B(s t a n d a r d)P o s Q t y D e n o m i n a t i o n 25-63.5m mD N25-50D i s c□876m mD N65-80D i s c□10101.6m mD N100D i s c□12D N125D i s c□14D N150D i s c□151a1Location cap,with2pos.........................1b1Location cap,with4pos.........................21Transfer block.....................................31Handle............................................41Screw with pin (96120452019612045301961204530196120453019612045301)51Spring (96119919989611991998961199198296120781019612365101)61Ball (96119919709611991970961199198196119925129611992713)H a n d l e1.1f o r B u t t e r f l y v a l v e L K B(c a p t u r n e d90o)P o s Q t y D e n o m i n a t i o n 25-63.5m mD N25-50D i s c□876m mD N65-80D i s c□10101.6m mD N100D i s c□121a1Location cap turned9002pos.....................................1b1Location cap turned9004pos.....................................21Transfer block......................................................31Handle.............................................................41Screw with pin (961204520196120453019612045301)51Spring (961199199896119919989611991982)61Ball (961199197096119919709611991981)H a n d l e1.1w i t h i n f i n i t e p o s i t i o n s f o r B u t t e r f l y v a l v e L K BP o s Q t y D e n o m i n a t i o n 25-63.5m mD N25-50D i s c□876m mD N65-80D i s c□10101.6m mD N100D i s c□1211Location cap......................................................21Transfer block......................................................31Handle.............................................................41Screw with pin (961204520196120453019612045301)71Crosshead.........................................................NB:1)Handle1.1with□10connection can also be used for old version101.6mm DN100LKB valve.1)Handle1.1with□8connection can also be used for old version DN65LKB valve.9002651718Intro1990-06P o s Q t y D e n o m i n a t i o n 25-63.5m mD N25-50D i s c□876m mD N80D i s c□10101.6m mD N100D i s c□12D N65(L K B-D I N)D i s c□1011Location cap with2pos............................................21Transfer block......................................................31Handle.............................................................41Screw with pin (9612045201961204530196120453019612045301)51Spring (9611991998961199199896119919829611991998)61Ball (9611991970961199197096119919819611991970)81Bracket (9611416470961141648096114164809612081502)92Screw (9611991686961199168696119916869611991686)101Coupling...........................................................111Activating ring with screw (9611416690961141669096114166909611416690)900167/119Handle for Tri-Clover Butterfly Valves Series G20Handle for Tri-Clover Butterfly Valves Series GP o s Q t y D e n o m i n a t i o n1”11/2”2”21/2”3”4”61Handle (331015331015331015331015331016331016)71Stop Plate..................331141C331141C331141C331141C331142C331142C 81Ret.Screw (330028330028330028330028330035330035)P o s Q t y D e n o m i n a t i o n N C25-63.5m mD N25-50D i s c□8N C76m mD N65-80D i s c□10N C101.6m mD N100D i s c□12N O25-63.5m mD N25-50D i s c□8N O76m mD N65-80D i s c□10N O101.6m mD N100D i s c□1211Air cylinder (961141758096114175809611417580961141758096114175809611417580)21Rotating cylinder (961141638096114163809611416380961141638096114163809611416380)31Piston (961219440196121944019612194401961219430196121943019612194301)4☐1O-ring,NBR (961199005296119900529611990052961199005296119900529611990052)5a1End cap,(Period0011-) (961141633096114163309611416330961141633096114163309611416330)1End cap,(Period8301-0011) (313570740131357074013135707401313570740131357074013135707401)61Retaining ring (961140202196114020219611402021961140202196114020219611402021)7☐1O-ring,NBR (961199039696119903969611990396961199039696119903969611990396)81Inner spring (961199162996119916299611991629961199162996119916299611991629)91Outer spring (961199163196119916319611991631961199163196119916319611991631)10☐2Needle bearing (961199123096119912309611991230961199123096119912309611991230)11☐2Needle bearing (961199123196119912319611991231961199123196119912319611991231)12☐2Thrust bearing (961199123696119912369611991236961199123696119912369611991236)141Thrust plate (961141646096114164609611416460961141646096114164609611416460)15☐1O-ring,NBR (961199123396119912339611991233961199123396119912339611991233)161Connex pin (961199123596119912359611991235961199123596119912359611991235)171Coupling (961141644096114164509612044703961141644096114164509612044703)181Activating ring,Noryl with screw.961141669096114166909611416690961141669096114166909611416690 191Water rejector(period8310-) (961141775096114177509611417750961141775096114177509611417750)N C/N O f o r A l t o pP o s Q t y D e n o m i n a t i o n N C25-63.5m mD N25-50D i s c□8N C76m mD N65-80D i s c□10N C101.6m mD N100D i s c□12N O25-63.5m mD N25-50D i s c□8N O76m mD N65-80D i s c□10N O101.6m mD N100D i s c□125b1End cap,Mark lll (961141674096114167409611416740961141674096114167409611416740)All other parts as above.S e r v i c e k i t f o r a c t u a t o rService kits,air/spring (9611923010)Note:Butterfly valve101.6mm/DN100sold before8906=□10mmButterfly valve DN65(ISO)sold before8910=□8mmPlease check the square size of the disc when ordering spares.Parts marked with☐are included in the service kit.Recommended spare parts:Service kit.900128/2P o s Q t y D e n o m i n a t i o n 25-63.5m mD N25-50D i s c□876m mD N65-80D i s c□10101.6m mD N100D i s c□1211Air cylinder (961141758096114175809611417580)21Rotating cylinder (961141744096114174409611417440)31Piston (961141752096114175209611417520)4☐1O-ring,NBR (961199005296119900529611990052)5a1End cap,(Period0011-) (961141633096114163309611416330)1End cap,(Period8301-0011) (313570740131357074013135707401)61Retaining ring (961140202196114020219611402021)7☐1O-ring,NBR (961199039696119903969611990396)10☐2Needle bearing (961199123096119912309611991230)11☐2Needle bearing (961199123196119912319611991231)12☐1Thrust bearing (961199123696119912369611991236)141Thrust plate (961141757096114175709611417570)15☐1O-ring,NBR (961199123396119912339611991233)161Connex pin (961199123596119912359611991235)171Coupling (961141755096114175609612044802)181Activating ring with screw (961141669096114166909611416690)22***1Retaining plate (961141437096114143709611414370)232Threaded plug (961199122196119912219611991221)A i r/a i r f o r A l t o pP o s Q t y D e n o m i n a t i o n 25-63.5m mD N25-50D i s c□876m mD N65-80D i s c□10101.6m mD N100D i s c□125b1End cap,Mark lll (961141674096114167409611416740)All other parts as above.S e r v i c e k i t s f o r a c t u a t o rService kits,air/air (9611923011)Note:***Up to8910supplied without holes,not available anymoreButterfly valve101.6mm/DN100sold before8906=□10mmButterfly valve DN65(ISO)sold before8910=□8mmPlease check the square size of the disc when ordering spares.Parts marked with☐are included in the service kit.Recommended spare parts:Service kit.900129/1P o s Q t y D e n o m i n a t i o n D N125D i s c□14D N150D i s c□1511Air cylinder (96114174209611417420)21Rotating cylinder (96114174409611417440)31Piston (96114175209611417520)4☐1O-ring,NBR (96119900529611990052)5a1End cap,(Period0011-) (96114163309611416330)1End cap,(Period8301-0011) (31357074013135707401)61Retaining ring (96114020219611402021)7☐1O-ring,NBR (96119903969611990396)10☐2Needle bearing (96119912309611991230)11☐2Needle bearing (96119912319611991231)12☐1Thrust bearing (96119912369611991236)131Connex pin (96119913149611991314)141Thrust plate (96114175409611417540)15☐1O-ring,NBR (96119900309611990030)161Connex pin (96119913139611991313)171Coupling (96122856029611417471)181Activating ring with screw (96114166509611416650)22***1Retaining plate (96114143709611414370)232Threaded plug (96119912219611991221)A i r/a i r f o r A l t o pP o s Q t y D e n o m i n a t i o n D i s c□14D i s c□15 5b1End cap,Mark lll (96114167409611416740)All other parts as above.S e r v i c e k i t s f o r a c t u a t o rService kits,air/air (9611923012)***Up to8910supplied without holes,not available anymoreParts marked with☐are included in the service kit.Recommended spare parts:Service kit.900130/1P o s Q t y D e n o m i n a t i o n N C101.6m mD N100D i s c□12N O101.6m mD N100D i s c□12N CD N125D i s c□14N OD N125D i s c□14N CD N150D i s c□15N OD N150D i s c□1511Air cylinder (961226850196122685019612268501961226850196122685019612268501)21Rotating cylinder (961226780196122678019612267801961226780196122678019612267801)31Piston (961227000296122680029612270002961226800296122700029612268002)4☐1O-ring,NBR (961199236796119923679611992367961199236796119923679611992367)51End cap,(Period:0011-) (961226750196122675019612267501961226750196122675019612267501)1End cap,(Period:9001-0011) (961227140196122714019612271401961227140196122714019612271401)61Retaining ring (961226820196122682019612268201961226820196122682019612268201)7☐1O-ring,NBR (961199003596119900359611990035961199003596119900359611990035)81Spring assembly (961227010196122701019612270101961227010196122701019612270101)10☐2Needle bearing (961199123196119912319611991231961199123196119912319611991231)11☐2Needle bearing (961199235596119923559611992355961199235596119923559611992355)12☐2Thrust bearing (961199234796119923479611992347961199234796119923479611992347)131Connex pin (961199235796119923579611992357961199235796119923579611992357)141Thrust plate (961226710196122671019612267101961226710196122671019612267101)15☐1O-ring,NBR (961199007996119900799611990079961199007996119900799611990079)161Connex pin (961199235896119923589611992358961199235896119923589611992358)171Coupling (961227150196122715019612271502961227150296122715039612271503)181Indication pin (961227190196122719019612271901961227190196122719019612271901)191Water rejector (961141775096114177509611417750961141775096114177509611417750)211Air fitting (961199198896119919889611991988961199198896119919889611991988)S e r v i c e k i t s f o r a c t u a t o rService kits,air/spring (9611923020)Parts marked with☐are included in the service kit.Recommended spare parts:service kit.900131/1LKLA actuator air/airø133LKLA actuator air/airø133P o s Q t y D e n o m i n a t i o n 101.6m mD N100D i s c□12D N125D i s c□14D N150D i s c□1511Air Cylinder (961226850196122685019612268501)21Rotating cylinder (961226780196122678019612267801)31Piston (961226800196122680019612268001)4☐1O-ring,NBR (961199236796119923679611992367)51End cap,(Period:0011-) (961226750196122675019612267501)1End cap,(Period:9001-0011) (961227140196122714019612271401)61Retaining ring (961226820196122682019612268201)7☐1O-ring,NBR (961199003596119900359611990035)10☐2Needle bearing (961199123196119912319611991231)11☐2Needle bearing (961199235596119923559611992355)12☐1Thrust bearing (961199234796119923479611992347)132Connex pin (961199235896119923589611992358)141Thrust plate (961228040196122804019612280401)15☐1O-ring,NBR (961199007996119900799611990079)162Connex pin (961199235796119923579611992357)171Coupling (961228270196122827029612282703)181Indication pin (961227190196122719019612271901)221Retaining plate (961234860196123486019612348601)231Threaded plug (961199122196119912219611991221)S e r v i c e k i t s f o r a c t u a t o rService kits,air/air (9611923022)Parts marked with☐are included in the service kit.Recommended spare parts:service kit.900132/1。
活塞机A系列使用说明书
卷 首 语首先很感谢您选用复盛牌往复式空气压缩机,希望它能够顺利地在您的生产线上有所贡献.虽然在出厂前均经过严密的检验与测试,但为了确保空压机能安全、可靠地运转,保持其耐久,所以在使用之前,请您在百忙之中一定要抽出一些时间,详细阅读本使用说明书,虽然有未尽之处,可它还是能给您很多帮助.预先提醒您防止一些使用后可能出现的问题.如对本说明书的内容有不解之处,请您与本公司或就近营业单位联络,我们一定竭诚为您服务.祝您健康复盛集团声明：本公司对产品享有设计变更权，不负责对已出厂产品进行相应修改的改进之义务。
以后可能会对某些产品的规格或零件作修改，恕不另行通知。
北京复盛机械有限公司销售部经办股2009.06.14目 录卷首语安全要求说明 (2)空气压缩机使用前请详读下列事项 (4)一.当您接到空气压缩机时请检查下列各项 (4)二.空气压缩机、电机之安装及准备 (4)(A) 放置空气压缩机场所之选择(B) 电机皮带之安装及调整.(C) 配线(D) 润滑油三.运转前请检查下列各项 (7)四.开始运转时注意事项 (7)五.压力控制系统的调整 (8)(A) 气控之制压阀的调整(B) 电控之压力开关的调整(C) 气、电双控型六.安全阀 (12)七.电机维修及制造编号 (12)八.定期检查及保养事项 (19)九.日常较易发生之故障现象、原因及排除对策表 (20)十.如何认购零件 (22)(一)写出零件编号:(请参考后附之零件分解图)(二)示例复盛牌单级风冷式空气压缩机技术参数复盛牌双级风冷式空气压缩机技术参数机体组立分解图安全要求说明开车①除去所有为安全维护而安装的维修附件及维修用标志牌。
②盘车至少一圈以确保无机械干涉。
③打开并再次关闭排污阀。
④检查并确定所有安全保护装置均处于合适的操作状态。
⑤空气压缩机的最高允许使用环境温度为40℃。
⑥空气压缩机在移动前应对储气罐减压，开机前应将空气压缩机摆放稳定，固定脚轮以防振动引起机器位移。
活塞式流量调节阀的工作原理及应用
活塞式流量调节阀的工作原理及应用一、活塞式流量调节阀的特点及工作原理：德国VAG 阀门公司生产的RKV、RKV RIKO活塞式流量调节阀。
活塞式流量调节阀与只用作管线切断的蝶阀和闸阀不同，活塞阀是能满足各种特殊调节要求的阀门。
其调节功能是靠一类似于活塞状圆柱体在阀腔内作轴向运动来实现的，它的行程与管内水流方向是一致的。
水流从轴向弧状进入外壳，活塞阀内的流道为轴对称形，流体流过时不会产生紊流。
流道面积的改变是通过一个活塞沿管道轴向做直线运动实现。
无论活塞在何位置，阀腔内的水无论活塞运动到任何位置，阀腔内无论任何位置的水流断面均为环状，在出口处向轴心收缩，从而达到最佳防气蚀，从而避免因节流而可能产生的气蚀对阀体和管道的破坏。
活塞阀阀体设计成一个整体，具有高流通能力，开度与流量成线性关系，能有效地避免气蚀和震动。
内壳有流线型的导流肋和外壳相连，不锈钢活塞被可靠导引滑动，杜绝产生倾斜或运行不畅。
内壳上游的端面成球形，使水流形成一个渐变过程，活塞用安装在壳内的曲柄连杆来操作。
活塞阀采用金属对金属及金属与橡胶双重密封，实现双向气泡级密封。
因此从而达到密封系统使用寿命长，关闭严密。
由于活塞阀的结构特殊，根据运行工况的不同，阀的过水特性可以用阀下游出水口出口部件的型式来调节（可更换出口部件），从而适应不同目的的工况要求，达到最佳的调流效果。
二、活塞式流量调节阀的应用：出口调节型部件有四种：1、第一种E型，具有截弯取直和沿端座下游横截面突然放大结构，从而消除气蚀破坏。
适用于控流，高压差，背压大的场合，而截弯取直，横截面突然放大结构可以减小气蚀效应。
2、第二种S型，其关闭的导向部件有开槽的套筒。
适用于控流、调节高压差及足够的背压大的场合，它的调节性与流体状态匹配，可以达到较佳的效果。
3、第三种F型，在阀体出口部分具有短扩散管作用，适用于调节及启闭场合，起到开关作用。
启闭时水头损失非常小，完全开启时阻力小。
4、第四种LH或SZ型，在阀腔内的活塞关闭的导向部件安装了有防气蚀的多孔环网，适用于调节、防气蚀、高压差、背压小（蓄水池入口处），它的控流调节特性和运行工况要求最佳匹配，从而达到了消除气蚀效应。
ASCO 手动和驱动操作手动阀门说明书
S P E C I A L S E R V I C E P I L O TFeatures• Ideal for valve automation for the oil and gas market • Reliable, robust design with high flow performance • Low temperature options• Stainless steel constructions are NACE MR0175- 2003 compliant• Corrosion resistant - 316L Stainless Steel valve materials make it ideal for offshore and harsh environments • Extensive manual and pneumatic options• Rated for air, inert gas, and sweet dry natural gas • SIL 3 Capable optionsConstructionApprovalsSIL 3 Capable optionsRefer to Engineering for details.Minimum Ambient/Fluid TemperatureImportantThese solenoid valves are intended for use on clean dry air, inert gas, or sweet dry natural gas filtered to 40 micron or better. The dew point of the media should be at least 10˚C (18˚F) below the minimum temperature to which any portion of the air, inert gas or sweet dry natural gas system could be exposed to prevent freezing.If lubricated air is used, the lubricants must be compatible with FKM and LT NBR elastomers. Instrument air in compliance with ANSI/ISA Standard 7.0.01-1996 exceeds the above requirements and is, therefore, an acceptable media for these valves.3 = Low Temperature NBRHow to orderBrass Stainless Steel FKM: -4˚F (-20˚C) -4˚F (-20˚C)NBR: -40˚F (-40˚C) -40˚F (-40˚C)Note:Low Temperature option for all manual component options: -20˚F to 200˚F (-29˚C to 93˚C)2Visit our website at /ASCO or contact us at (800) 972-2726Specifications English (Metric)3/4" and 1" valves can be used as selectors with LTNBR versions limited to -31˚F (-35˚C). In a selector valve, one pressure is applied to Port 1 and another pressure applied to Port 3. Operating the valve allows the user to select which input pressure will flow through Port 2. Port 2 will always be pressurized. Consult I&M sheet for more information.青岛秉诚自动化设备有限公司 服务热线：4006-918-365 传真：(86-532)585-10-365Specifications English (Metric)¡ 1/4", 3/8", and 1/2" brass and stainless steel valves can be used as selector valves with two different input pressures with no change to existing ratings.3/4" and 1" valves can be used as selectors with LTNBR versions limited to -31˚F (-35˚C). In a selector valve, one pressure is applied to Port 1 and another pressure applied to Port 3. Operating the valve allows the user to select which input pressure will flow through Port 2. Port 2 will always be pressurized. Consult I&M sheet for more information.Dimensions: inches (mm)Const. Ref. 2NC EXTERNAL PILOTConst Ref. 1NC EXTERNAL PILOT Note:For Normally Open constructions the operator and return end cap are switched with respect to ports 1 & 3.Note:For Normally Open constructions the operator and return end cap are switched with respect to ports 1 & 3.青岛秉诚自动化设备有限公司服务热线：4006-918-365 传真：(86-532)585-10-3654Visit our website at /ASCO or contact us at (800) 972-2726S P E C I A L S E R V I C E P I L O TConst. Ref. 3Dimensions: inches (mm)NC EXTERNAL PILOTConst. Ref. 4NC EXTERNAL PILOTNote:For Normally Open constructions the operator and return end cap are switched with respect to ports 1 & 3.Note:For Normally Open constructions the operator and return end cap are switched with respect to ports 1 & 3.Dimensions: inches (mm)Const. Ref. 5NC EXTERNAL PILOTNote:For Normally Open constructions the operator and return end cap are switched with respect to ports 1 & 3.Const. Ref. 6NC EXTERNAL PILOTNote:For Normally Open constructions the operator and return end cap are switched with respect to ports 1 & 3.青岛秉诚自动化设备有限公司服务热线：4006-918-365 传真：(86-532)585-10-3656Visit our website at /ASCO or contact us at (800) 972-2726S P E C I A L S E R V I C E P I L O TDimensions: inches (mm)Const. Ref. 7NC EXTERNAL PILOTNote:For Normally Open constructions the operator and return end cap are switched with respect to ports 1 & 3.Const. Ref. 8NC EXTERNAL PILOTNO EXTERNAL PILOTUNIVERSAL312Dimensions: inches (mm)Const. Ref. 93 PLACESConst. Ref. 10青岛秉诚自动化设备有限公司服务热线：4006-918-365 传真：(86-532)585-10-3658Visit our website at /ASCO or contact us at (800) 972-2726S P E C I A L S E R V I C E P I L O TDimensions: inches (mm)Const. Ref. 12Const. Ref. 11Dimensions: inches (mm)Const. Ref. 13EXTERNAL PILOTConst. Ref. 143 PLACES青岛秉诚自动化设备有限公司服务热线：4006-918-365 传真：(86-532)585-10-36510Visit our website at /ASCO or contact us at (800) 972-2726S P E C I A L S E R V I C E P I L O TDimensions: inches (mm)Const. Ref. 163 PLACESConst. Ref. 15EXTERNAL PILOT12Visit our website at /ASCO or contact us at (800) 972-2726Dimensions: inches (mm)Const. Ref. 17NO EXTERNAL PILOTNC EXTERNAL PILOTConst. Ref. 18青岛秉诚自动化设备有限公司 服务热线：4006-918-365 传真：(86-532)585-10-365S P E C I A L S E R V I C E P I L O TDimensions: inches (mm)Const. Ref. 19Const. Ref. 20NC EXTERNAL PILOTNO EXTERNAL PILOT14Visit our website at /ASCO or contact us at (800) 972-2726Dimensions: inches (mm)Const. Ref. 21NO EXTERNAL PILOTNC EXTERNAL PILOTConst. Ref. 22青岛秉诚自动化设备有限公司 服务热线：4006-918-365 传真：(86-532)585-10-365S P E C I A L S E R V I C E P I L O TDimensions: inches (mm)Const. Ref. 24Const. Ref. 23NC EXTERNAL PILOTNO EXTERNAL PILOTDimensions: inches (mm)Const. Ref. 25[Const. Ref. 26青岛秉诚自动化设备有限公司服务热线：4006-918-365 传真：(86-532)585-10-36516Visit our website at /ASCO or contact us at (800) 972-2726S P E C I A L S E R V I C E P I L O TDimensions: inches (mm)Const. Ref. 27Const. Ref. 283 PLACESBALL KNOB NOT SHOWN IN THIS VIEW18Visit our website at /ASCO or contact us at (800) 972-2726Dimensions: inches (mm)Const. Ref. 29HOLE3 PLACESConst. Ref. 30BALL KNOB NOT SHOWN IN THIS VIEW青岛秉诚自动化设备有限公司 服务热线：4006-918-365 传真：(86-532)585-10-365S P E C I A L S E R V I C E P I L O TDimensions: inches (mm)Const. Ref. 32NC EXTERNAL PILOTNO EXTERNAL PILOTUNIVERSAL312Const. Ref. 31NC EXTERNAL PILOT20Visit our website at /ASCO or contact us at (800) 972-2726Dimensions: inches (mm)Const. Ref. 33Const. Ref. 34青岛秉诚自动化设备有限公司 服务热线：4006-918-365 传真：(86-532)585-10-365。
VALCAD用户手册范本
阀门CAD系统——VALCAD用户手册中国机械装备集团通用机械研究院二00五年四月十六日目录一、运行环境 3二、系统启动 3三、环境设置 3 （一）图层 3 （二）图幅 4 （三）系统参数设置 4 四、操作 5 （一）字形字体 5 （二）命令缩减 6五、交互界面指令 8六、标准件图库 19七、基础图库 301、阀门标准零部件图库 302、阀门结构要素 343、常用法兰 35八、数据查询 36九、VALCAPP——计算机辅助制造工艺 39十、产品数据交换 42 十一、特殊图面符号的字形号 43VALCAD 用户手册ValCAD 2004是用于阀门计算机辅助设计的软件包，以AutoCAD 2004版为基本图形环境，采用外挂式结构，对话框界面，图标化菜单，中文环境。
软件提示丰富，操作简便。
可用于各种阀门和其它机械产品的设计、计算，图形生成及工艺过程设计。
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PRODUCT HANDBOOKUNIVERSAL GAS VALVESVG SERIESSAFETY SOLENOID VALVESAPPLICATIONThese series manually operated safety solenoid valves are used in gas leak detection systems.CONTENTSGeneralDescription 2Features 3Model chart4TechnicalSpecifications5Performance characteristics 6Capacity curves7--8Dimensional drawing 1000series 9Dimensional drawing 3000series 10Installation and operationInstallation and final checkout11Construction and working principles 12VariousApprovals and standards 13Ordering information14Replacement parts and accessories15b j ec t t o c h a n g e w i t h o u t n o t i c e .P r i n t ed i n t he N e t h e r l a n d s .DESCRIPTIONThe VG series safety solenoid valves offer the following functionality: Normally closed valve.Manual opening when energized.The VG series safety solenoid valves are suitable for the control of gaseous fluids in gas consuming appliances according to international standards. The VG series safety solenoid valves meet the class A specification according EN161.The VG series safety solenoid valvescover a wide range of pipe sizeconnections.From3/8”(DN10)upto and including3”(DN80).The VG series safety solenoid valvesare available with treaded connectionfrom3/8”(DN10)upto and including3”(DN80).The VG series safety solenoid valvesare available with21/2”(DN65)and3”(DN80)flanged connection.The VG series safety solenoid valveshave2auxiliary pressure stops withRp1/4”threaded connection both at theinlet pressure side of the valve.The VG series safety solenoid valveshave an inlet screen for protecting thevalve against ingress of dirt.FEATURES:Class”A”manually operated safety solenoid valves for use in gas leak detection systems.:The VGxxxxA series safety solenoid valves have a spring loaded valve disc which closes whende--energized.:All VGxxxx series safety solenoid valves have an internal fine mesh screen.:T wo inlet pressure stops at each side of the valve.:The VGxxxx series safety solenoid valves have incorporated in the valve body a wrench boss as well at inlet as at outlet side.:The VGxxxxx series safety solenoidvalves may be assembled on thepipe line within p90degrees of thevertical axel.:The VGxxxxX3xxx(flangedconnection)series safety solenoidvalves have at inlet side two1”ISO7--1connection taps.:The VGxxxx series safety solenoidvalves have electrical connection byterminal block with incorporatedrectifier board.:The VGxxxx series safety solenoidvalves have a field replacablerectifier board.:The VGxxxx series safety solenoidvalves have coils turnable over360E.:Cable strain relief can be achievedby Pg11cable gland.:The VGxxxx series safety solenoidcover a wide range of pipe sizesfrom DN10up to and includingDN80.Electrical connection:Supply voltage24,110,220and240Volt50/60Hz.:Enclosure according to IP54.MODEL CHARTOptions1000series(internal threaded)3000series (flange connection)Range:DN103/8”DN151/2”DN203/4”DN251”DN3211/4”DN4011/2”DN502”DN6521/2”DN803”VG.010VG.015VG.020VG.025VG.032VG.040VG.050VG.065VG.080--------------VGX065VGX080Non regulated ON/OFF(VGx XXX A XXXX)Standard StandardSPECIFICATIONSModelsThe VG series consists of a series manually operated safety solenoid valves from3/8”upto and including3”connection.VG series solenoid valvesVG.010A(DN10)VG.015A(DN15)VG.020A(DN20)VG.025A(DN25)VG.032A(DN32)VG.040A(DN40)VG.050A(DN50)VG.065A(DN65)VG.080A(DN80)Pipe sizes1000seriesInlet and outlet3/8”up to and including 3”internal parallel pipe thread according toISO7--1Pipe sizes3000seriesFlanged connection21/2”and3”according to PN16UNI2278--67Torsion and bending stressPipe connections meet Group2according EN161requirements.Ambient temperature--15E C...60E CSupply voltage24V,50/60Hz110V,50/60Hz220V,50/60Hz240V,50/60HzThe applicable voltage is led to thesolenoid coil via a rectified circuit.Dimensions1000series:See page93000series:See page10Electrical connectionWiring on terminal block on box.Cable entry Pg11.Coil insulation safety solenoidvalvesInsulation material according class FEnclosureIP54IP65on requestCapacitySee page7and8Maximum operating pressureModel Maximum operatingpressure(mbar)VG.010500VG.015500VG.020500VG.025500VG.032500VG.040500VG.050500VG.065350VG.080350Power Consumption(W)24V,50/60Hz110V,50/60Hz220V,50/60Hz240V,50/60HzModel number At nominalvoltageAt110%ofnominalvoltageAt nominalvoltageAt110%ofnominalvoltageAt nominalvoltageAt110%ofnominalvoltageAt nominalvoltageAt110%ofnominalvoltageVG.01045464,3534 VG.01545464,3534 VG.02045464,3534 VG.02545464,3534 VG.03245464,3534 VG.04045464,3534 VG.05012,515131615,3161518 VG.06512,515131615,3161518 VG.08012,515131615,3161518PERFORMANCE CHARACTERISTICSMaximum allowable leakageModel T est pressure1T est pressure2Maximum allowable leakage rate(cm3/h) (mbar)(mbar)Internal External VG.010******** VG.01567504040 VG.020******** VG.025******** VG.03267506060 VG.04067506060 VG.05067506060 VG.06565256060 VG.08065256060Opening timeValves are manually opened Closing timeLess than1secondDuty cycleCoil suitable for permanent energization Operational voltage rangeThe safety solenoid valve will funtion satisfactory between85%and110%of the rated voltage.Rated voltage:24V,50/60Hz110V,50/60Hz220V,50/60Hz240V,50/60HzDesign life5.000cyclesCAPACITY CURVE DN10,DN15,DN20,DN25,DN32AND DN40(THREADED CONNECTION)Capacity in m3/h air at a p=2,5mbar3/8”DN101/2”DN153/4”DN201”DN2511/4”DN3211/2”DN40 56,414,816,738,547,1CAPACITY CURVE DN50,DN65,AND80(TREADED AND FLANGED CONNECTION)Capacity in m3/h air at a p=2,5mbar2”DN5021/2”DN653”DN8066,794,2131DIMENSIONAL DRAWING1000SERIESModel Connection Dimensions(mm)Weight(kg)A B C DVG.010R p3/8”7215052850,85 VG.015R p1/2”7215052850,85 VG.020R p3/4”8616070851 VG.025R p1”150******** VG.032R p11/4”150220110852 VG.040R p11/2”150220110852 VG.050R p2”170285135854,2 VG.065R p21/2”2253301701207,5 VG.080R p3”2253301701207,5DIMENSIONAL DRAWING3000SERIESModel Flanged Dimensions(mm)Weight(kg) connectionA B C DVG.06521/2”3103601209511VG.0803”3103601209511,3INSTALLATION AND FINAL CHECKOUTWarning:T ake care that installer is a trainedexperienced service man.:T urn off gas supply before startinginstallation.:Disconnect power supply toprevent electrical shock and/orequipment damage.Mounting positionThe gas valve can be mounted plus or minus90degrees from the vertical. Mounting locationThe distance between the gas valve and the wall/ground,must be at least 30cm.Main gas connection threaded valves:T ake care that dirt cannot enter the gas valve during handling.:Ensure the gas flows in the same direction as the arrow on the housing of the gas valve.:Use a sound taper fitting with thread according to ISO7--1(BS21,DIN 2999)or a piece of new,properly reamed pipe,free from swarf.:Do not thread or tighten the pipe or pipe fitting too far.Otherwise valve distortion and malfunction could result.:Apply a moderate amount of good quality thread compound to the pipe or fitting only,leaving the two endthreads bare.PTFE tape may beused as an alternative.:In order to tighten the pipe in thevalve,do not use the actuator as alever but use a suitable wrenchoperating on the wrench bosses.Main gas connection flanged valves:T ake care that dirt cannot enter thegas valve during handling.:Ensure the gas flows in the samedirection as the arrow on the housingof the gas valve.:Ensure that inlet and outlet flangesare in line and separated from eachother enough to allow the valve tobemounted between them withoutdamaging the gasket.:Place gasket.If necessary grease itslightly to keep it in place.:Mount gas valve between flangesusing the bolts for each flange.Use lead wire which can withstand105E C ambient.The electric on/off operator is providedwith a terminal block for electricalconnections.WiringFollow the instructions supplied by theappliance manufacturer.Final checkoutSet appliance in operation and observeseveral complete cycles to ensure thatcomponents function correctlyCONSTRUCTION AND WORKING PRINCIPLESThe VG series safety solenoid valves are class A fail safe shutt--off valves. The valve can be opened manually after energizing the operator.The operator consists of a coil and coil housing.Through this operator moves a shaft which is connected to the closing member.On this shaft a disc is mounted which can be moved towards the coil by pulling the setting knob and will be kept in that position when the operator is energized.De--energization will cause the springloaded closing member to close.A strainer made out of steel accordingto AISI303is incorporated in the valve.Valve closing spring is made out ofsteel according to AISI302.Seals and gaskets are manufacturedout of hydrocarbon NBR resistant areaccording to DIN3535and EN291.Setting knobCoilGas flow directionValve housingPrinted circuitShaftSpringStrainerShutterSTANDARDS AND APPROVALSStandardsThe VG series safety solenoid valves have been designed to meet the European Standard EN161.The safety solenoid valve meets class A requirements.According to bending stress the safety solenoid valve meets the highest requirements.Regarding electric safety,the VG series safety solenoid valves can be used in appliances according to European Standard for a household electrical requirements EN60335series and industrial applications.The VG series safety solenoid valvesalso meet all Electro MagneticCompatability standards fornon--industrial and industrialappliances.ApprovalsThe VG series safety solenoid valvesconfirm with the followingEC--directives::Gas Appliance Directive(90/396/EEC):Low Voltage directive(73/23/EEC)The fact that the VG series safetysolenoid valves are certified toEuropean Standard EN161means thatthis series meets more stringentrequirements than laid down in theessential requirements stated in thedirectives and therefore meets therequirements in all EC and EFT Acountries.Details can be found in the approvalslist.The registration number specific foreach O.S.number is mentioned on thelabel of the safety solenoid valve.ORDERING INFORMATIONWhen ordering specify::Model number of VG series safety solenoid valve required:see model number chart below.:Order numbers of replacement partsand accessories required,i.e.flanges,compression fittings:seereplacement parts/accessoiries.NoteMost models of valves,replacementparts and accessories will beavailable under”TRADELINE”label.Ask your wholesaler for details.Model number chartREPLACEMENT PARTS AND ACCESSORIESWarningT ake care that only qualified persons carry out the installation of parts,accessories,and add on components.Follow the installation instructions included in the package.Check that the selected part,accessory or add on component is the correct one for the application in question. Specifation of data is given in the instruction leaflet in the package.Replace the old gaskets with the new ones supplied in the package and check for leakage when the supply is switched on again.After installation and/or replacement has been completed,a gas leak test must be carried out.Also check the gas valve for satisfactory operation after fitting accessoriesCoilsDescription Order number Packing quantityCoil for VG.010/.015/.020/.025/.032/.040A:24V,50/60Hz 110V,50/60Hz 220V,50/60Hz 240V,50/60Hz BB020030BB020033BB020005BB0200541111Coil for VG.050/.065/.080A:24V,50/60Hz 110V,50/60Hz 220V,50/60Hz 240V,50/60Hz BB020027BB020031BB020006BB0200551111Rectifier boardsRectifier board for24/110/220/240V,50/60Hzmodel:VE.010/.015/.020AVE.032/.040/.050VE.065/.080/4100CS02006510REPLACEMENT OFCOIL:Remove setting knob (1):Unscrew cap (2)with suitablewrench and remove it from the coil assy:Remove cap of connection box :Disconnect coil from rectifier board by releasing both wires from connector (5):Remove coil from exteria pipe (4):Place new coil in exteria pipe (4):Connect both wires to connector on rectifier board (5):Replace cap of connection box :Replace cap (2):Replace setting knob (1)REPLACEMENT OF RECTIFIER BOARD:Remove cap of connection box.:Disconnect all electrical connections.:Remove selflocking nut in the center of the board.:Remove the rectifier board :Place new board into the box :Replace selflocking nut:Reconnect all electrical connections :Replace cap of connection box。
SOGEVAC SV28 BI单阶油封闭旋钮泵操作指南和零件列表说明书
Part Numbers 960 270 - 960 273960 276 - 960 278and their variantsSOGEVAC ®SV28 BISingle-stage, oil-sealed Rotary Vane PumpOperating Instructions 300270050_002_C0and Spare Parts list2300270050_002_C0 - 11/2016 - © Leybold1 General Instructions 31.1 Safety Instructions 31.2 Application range 51.3 Principle of operation 51.4 Technical characteristics 61.5 A ccessories81.6 Transport and Packing91.7 Mounting orientation and storage 91.8 Lubricants92 Installation 102.1 Setting-up 102.2 Inlet connection102.3 Connection to exhaust side 102.4 Oil filling102.5 Electrical connection 102.6 Operating advices 112.7 Shutdown113 Maintenance 123.1 Oil level 123.2 Oil change123.3 Exhaust filters replacement 133.4 Gas ballast valve cleaning 133.5 Inlet flange sifter cleaning 133.6 Anti-suckback valve checking 133.7 Fan cover cleaning133.8 Checking the float valve 134 Breakdown analysis 135Spare parts146 Information 14EC Conformance Declaration Declaration of contamination Spare Parts listSales and ServicePage Installation and operating instructionsThese installation and operating instructions are valid for the SOGEVAC ® pumps SV28 BI in their standard version.Special versions to these pumps are delivered with an additive document, which prevails over the standard instructions.The SOGEVAC ® vacuum pumps have been manufactured according to the latest technical standards and safety regulations. If not installed properly or not used as directed, dangerous situations or damage could occur. It is mandatory that these operating instructions be read and understood prior to vacuum pump installation and start-up.3300270050_002_C0 - 11/2016 - © Leybold 1 General Instructions1.1 Safety instructionsIn this paragraph, the most important safety and usage instructions for the SOGEVAC ® pumps are listed. Ahead of each following paragraph of the manual, the numbers of the applicable safety instructions will be listed. Indicates procedures that must be strictly observed to prevent hazards to persons.Indicates procedures that must be strictly observed to prevent damage to, or destruction of the product.Emphasizes additional application information and other useful information provided within these Operating Instructions.The Leybold Sogevac ® has been designed for safe and efficientoperation when used properly and in accordance with these Operating Instructions. It is the responsibility of the user to carefully read and strictly observe all safety precautions described in this section and throughout the Operating Instructions. The Sogevac ® BI must only be operated indoor in the proper condition and under the conditions described in the Operating Instructions. If not, the protection provided by the equipment may be impaired. It must be operated and maintained by trained personnel only. Consult local, state, and national agencies regarding specific requirements and regulations. Address any further safety, operation and/or maintenance questions to our nearest office.Failure to observe the following precautions could result in serious personal injury!1.1.1SOGEVAC ® pumps are not designed:. for pumping of aggressive, corrosive, flammable or explosive gases or gases mixtures ;. for pumping of oxygen or other highly reactive gases with a greater concentration than atmospheric concentration (>20%) ; . for working in flammable or explosive environment.For all these cases, special materials must be used. In case of doubt, please contact Leybold.See also the limits of use indicated in the EC Declaration of Conformity. 1.1.2Liquid and solid particles must not enter the pump. Install the adequate filters, separators and/or condensers. In case of doubt consult Leybold. Do not allow the ingestion of any objects (screws, welding beads, nuts, washers, pieces of wire, fittings etc.) through the intake port of the pump.Objects falling into the pump can cause severe damage.WarningWarning Caution Note4300270050_002_C0 - 11/2016 - © Leybold1.1.3The intake line of the pump must never be connected to a device with over atmospheric pressure. Size of the exhaust line so that no pressure higher than 1,15 bar abs. (0,15 bar rel.) or depression of 15 mbar (0,15 bar rel.) can occur1.1.4Operating of the pump without oil or operating with incorrect sense of rotation can destroy the pump.1.1.5Never expose part of the body to the vacuum. There is a danger of injury. Never operate the pump with an open and thus accessible inlet. Vacuum connections as well as oil filling and oil draining openings must not be opened during operation of the pump.1.1.6Caution : hot surface !in normal operation, the pump surface temperature can reach 85°C (185°F). There is a risk of burning. Switch off the pump and let it cool down before any intervention or take appropriate precautions.It is recommended to use an oil casing or pump touching protection at high ambient temperatures. As a touching protection, you can use the noise enclosure P/N 960331NENC. The noise enclosure is an accessory not included in the pump delivery.All work on a pump which is "still warm from operation" should be done only whilst wearing protective gloves. Handle the pump only while vented and after having let it cool down.Never remove the oil-fill or oil-drain plugs while the pump is running.There exists the risk of suffering burns. Always wear protective gloves and protective goggles also for protection against the oil.1.1.7Depending on the process involved, dangerous substances and oil may escape from the pump. Take the necessary safety precautions ! Clean oil traces off the pump or floor !1.1.8Observe the safety regulations !Never use discarded seals. Always assemble using new seals.Respect the instructions concerning environment protection when discarding used oil or exhaust filters !1.1.9High electric voltages ! When touching parts at high electric voltages, there is the risk of suffering severe injuries by an electric shock ! Covers marked with this symbol must only be opened by trained electricians after having reliably deenergised (lockout/tagout) the equipmentAlways operate the pump with a properly connected protective earthconductor and make sure that the motor connection box is closed.Lay the connecting lines so that these cannot be damaged. Protect the lines against humidity and contact with fluids. Avoid thermally stressing the lines byunfavourable laying. Provide strain relief for the connecting lines so that theWarningCautionCautionplugs and the line connectors are not subjected to excessively high mechanicalstresses.Lay electric feed lines so that there is no risk of tripping over these.1.2 Application rangeSee prescriptions chapters 1.1.1. and 1.1.2.SOGEVAC® pumps are designed for pumping of inert gases in the range ofmedium vacuum, between atmospheric pressure and ultimate pressure of thepump. Pumps with single phase motors shall not operate in continuous dutyover 50 mbar abs. Please advise Leybold if you are in such a case or if thechamber volume exceeds 50 l.Indoor use up to 2000 m altitude and rel. humidity ≤ 95 % withoutcondensation.Ambiant temperature 1 ph. pumps 16 ... 40°CAmbiant temperature 3 ph. pumps 12 ... 40°C1.3. Principle of operationThe SOGEVAC® pumps SV28 BI are single-stage oil sealed rotary vanevacuum pumps. The rotor, having three slots in which the vanes are sliding, iseccentrically installed in a pump cylinder (stator).The vanes separate the interior space into 3 chambers. The volume of thesechambers varies with the rotation of the rotor.The gas sucked into the inlet chamber is compressed and then pushed out atthe exhaust valve.The oil injected in the inlet chamber guarantees the air-tightness, the lubricationand cooling of the pump. It is dragged off by the compressed gases and roughlyseparated by gravity when entering in the oil sump. A fine separation is thenoperated in the exhaust filter. The exhaust filter retains > 99,9% of the aerosols.An internal transfer pushes the collected oil back into the vacuum generator, thetransfer is operated by a float valve to avoid atmospheric air coming from the oilcasing to the inlet of the pump when no oil is present in the recovery system.The oil circulation functions by differential pressure.Depending on catalog numbers, the pumps are equipped with a gas ballast valvefor pumping condensable vapours.The anti suckback valve at the inlet flange avoids oil coming back into the inletline when the pump is stopped. This is valid for working pressures below 100mbar and under the condition that the valve is kept clean and in good condition.The anti suck-back valve is not a safety valve. If oil back flowing is to be avoidedby all means, it is necessary to mount a separate safety valve on the pump inlet.The pumps P/N 960 276 and 960 277 and their variants are certified accordingStd. EN 61010-1 (2004).This product has been tested to the requirements of CAN/CSA-C22.2 No61010-1, second edition, including Amendment 1, or a later version of the samestandard incorporating the same level of testing requirements.37 A @ 240 V AC300270050_002_C0 - 11/2016 - © Leybold5General Instructions6300270050_002_C0 - 11/2016 - © Leybold7300270050_002_C0 - 11/2016 - © LeyboldS i n g l e p h a s e p u m p .P l e a s e c o n t a c t L e y b o l d f o r 3 p h a s e p u m p s8300270050_002_C0 - 11/2016 - © Leyboldwithout gas ballastwith gas ballastat 60Hzat 50HzPumping speed curves1.5 AccessoriesFor the accessories, please refer to the Leybold General Catalogue chapters C01 and C13.Kit anti suck back valve 9 714 62 600Gas ballast kit 9 714 62 640Gas ballast obturator EK971473010Set of seals 9 714 62 670Float valve kit 9 714 62 660Rubber feet kit9 714 62 6503 phase motor flange kit 9 714 62 630Stator kit9 714 62 620Complete oil casing 0.5 l 9 714 49 400Complete oil casing 1.5 l 9 714 54 140Repair kit9 714 62 690Vacuum generator three phase pump 9 714 62 620Vacuum generator single phase pump 9 714 62 630Oil level switchupon requestno retrofit possible Noise enclosure960331NENC300270050_002_C0 - 11/2016 - © Leybold910300270050_002_C0 - 11/2016 - © Leybold2 Installation (see chapter 1.1)It is essential to observe the following instructions step by step to ensure safe start-up. Start-up may only be conducted by trained specialists.2.1 Setting-upThe pump must be set up or mounted horizontally on a flat surface. Special mounting is not required.The following ambient operating environment must be observed : . Ambient temperature: 15°C to 40°C (59°F to 104°F), . Ambient pressure = Atmospheric pressure.In order to avoid over-heating of the pump, an undisturbed fresh airflow to the pump is necessary.The pump must be kept clean (no dust deposit)2.2 Inlet connection (see chapter 1.1)The inlet flange can be connected with a vacuum-tight flexible hose and/or pipe. The pipes should cause no stresses on the pump’s flanges. If necessary, compensators must be installed.Restriction of the pipes must be avoided in order not to decrease thepumping speed of the pump. The nominal diameter of the pipes has to be at least the same as the diameter of pump inlet flange.When removing condensable vapours, a gas ballast valve must be installed or open.The inlet pressure must not be above atm. pressure.2.3 Connection to exhaust sideNo isolation or restricting devices should be installed in the exhaust line of the pump. If an exhaust line is installed, it must at least have the same diameter as the exhaust flange. It should be installed in a manner so that no condensate can enter the pump (siphon, slope).Pump exhaust to be connected if oil mist or process gases are to be avoided in the pump area.Warning: The maximum exhaust pressure must neither exceed 1.15 bar absolute (0.15 bar relative), nor fall under atmospheric pressure minus 15 mbar.Corresponding pressure regulating devices to be installed by the user.2.4 Oil filling (see chapter 1.1.4)The necessary oil is supplied in a can beside the pump. To fill in the oil, unscrew the oil fill plug and fill in until the oil level reaches the “MAX” mark beside the oil sight glass.2.5. Electrical connection (see chapters 1.1.4 and 1.1.5) The electrical installation may only be conducted by a specialist. Local regulations have to be followed. Disconnect the power supply before any work in the motor connection box !. Voltage and frequency mentioned on the motor nameplate must correspond to the supply voltage and frequency.. The drive motor must be protected against overloads according to local regulations and IEC 60204-1 & IEC 61010-1WarningWarning11300270050_002_C0 - 11/2016 - © Leybold 2.5.1 Single phase motorsSingle phase motors are equipped with a C14 or C20 socket (depending of their rated voltage) and a C13 or C19 plug for user's mains cord.The motor integrates a motor over-load protection device (red knob on motor connection box) to be manually reset after an overload trip, and an ON/OFF switch.The power socket and cord are disconnection elements which must remain accessible to the users.2.5.2 Three phase motorsA motor protection breaker is to be used to protect the motor against over-currents. The breaker tripping current must be set in accordance with the rated current marked on the motor nameplate.To check the direction of rotation of pumps, flick pump on. If the direction of rotation is not identical to the one indicated by the arrow sticking on the motor hood, then inverse any two of the 3 electrical phases in the terminal box. Looking at the motor fan cover, the direction of rotation has to be counter-clockwise.2.6 Operating advices (See chapters 1.1.1, 1.1.2, 1.1.3 and 1.2)When removing condensable vapours, a gas ballast valve must be installedor opened.The vacuum pump must be run for 30 minutes prior to operation with the inlet connection closed, in order to reach the operating temperature of about 75°C. Only up from this operating temperature, condensable vapours can be transported. After use, the pump has to be left running for an additional 30 minutes with the inlet connection closed and open gas ballast, to clear the oil of condensate.Use ear protection in case of operation at high inlet pressures2.7 ShutdownThe inlet flange of the SOGEVAC ® pumps contains an anti-suck back valve. It closes the inlet flange when the pump is voluntarily or accidentally shut down, thus maintaining the vacuum in the connected system and preventing oil from being sucked back into the system.Except the indications in chapter 2.6 (operating advices) there are no particular precautions for the shutdown of the pump.If the pump must be stopped for a longer period, see chapter 1.7. Close the gas ballast3-phase connection diagramWarningMaintenance Before refastening the oil drain plug, control the O-ring and if necessaryreplace it. Open the oil fill plug and pour in clean oil ; refasten the oil fill plug.The pump has to be rinsed out if there is considerable pollution. Thereforepour in clean oil up to the low edge of the oil-level glass, let the pump runbriefly (for a few minutes) then drain the oil again.3.3 Exhaust filters replacement (see chapters 1.1.6 and 1.1.8)Oil mist escaping from the exhaust during operation indicates that the filteris probably clogged. Increased energy intake by the motor could also be theresult of a soiled exhaust filter. Open the exhaust hood, take out the filterand replace it. Also check the gasket of the exhaut flange and change it ifnecessary.3.4 Gas ballast valve cleaning (see safety prescriptions chapter)Consult Leybold3.5 Inlet flange sifter cleaningSee safety prescriptions chapters 1.1.2., 1.1.6. and 1.1.8.To clean the inlet flange sifter, disconnect the inlet connection and clean thesifter with blast air or an appropriate solvent.3.6 Anti-suck back valve checkingSee safety prescriptions chapters 1.1.2., 1.1.6. and 1.1.8.The anti-suck back valve should be checked at the same time as the inletflange sifter and if dirty, be cleaned with an appropriate solvent. Remove theinlet flange, check if there is no damage on the sealing part of the valve.3.7 Fan cover cleaningSoiling of the fan cover may lead to overheating of the motor and the pump.Put off the cover and clean it with blast air. Before starting the pump again,be sure that the cover has been reassembled.3.8 Checking the float valve (see chapters 1.1.6 and 1.1.8)When replacing the exhaust filter, check the cleanliness and the properoperation of the float valve. After having disassembled the exhaust flangeand fan cover, remove the screw using a 4mm Allen Key. Pull on the floatvalve, clean the nozzle and check that the float itself oscillates free aroundits axle and that the valve is tight. Clean the float chamber of the oil casing.Reassemble in the reverse sequence.4 Breakdown analysisIf you have a breakdown, please contact the Leybold service station and/orask us, to send you the guide: “breakdown analysis”.300270050_002_C0 - 11/2016 - © Leybold13Spare parts5 Spare partsTo guarantee safe operation of the Leybold vacuum pump, only originalspare parts and accessories should be used. When ordering spare parts andaccessories, always state pump type and serial number. You can find partnumbers in the spare parts list.Consumables and main spare parts kits for SOGEVAC® pumps are usuallyavailable on stock at Leybold’s service centers. The list of these parts isgiven hereafter and in the spare part table where the contents of each kit isdetailed.. Exhaust demisters. Oil (Special oils please refer to the specific notice of the pump or contactLeybold).. Service kit. Set of seals. Repair kitWe recommend to use these kits which have been defined to allow anoptimal maintenance or repair. Individual spare parts may need longerdelivery time.Return to Leybold service stationIf the pump has to be returned to Leybold service station for repairing, youhave to attach the form “Declaration of Contamination of Vacuum Equipmentand Components”.The Service of Leybold will send it to you on simple request (specimen on theend of this manual).Leybold will return to the sender’s address any material received without thisdeclaration.For the transport, the pump and its components must be packaged in sucha way, that it will not be damaged during shipping, and that no harmfulsubstances can escape from the package.6 InformationWe would be happy to supply further information as required:Available are :. Technical description of the SOGEVAC® vacuum pumps. Technical description of special oil types for vacuum pumps. Declaration of Contamination of Vacuum Equipment and Components.14300270050_002_C0 - 11/2016 - © Leybold300270050_002_C0 - 11/2016 - © Leybold15Declaration of contamination Declaration of Contamination of Compressors, Vacuum Pumps and Components16300270050_002_C0 - 11/2016 - © Leybold17300270050_002_C0 - 11/2016 - © Leybold Spare parts list18300270050_002_C0 - 11/2016 - © LeyboldSpare parts listNotes 300270050_002_C0 - 11/2016 - © Leybold19Headquarter Leybold GmbH Bonner Strasse 498D-50968 Cologne T: +49-(0)221-347-0F: +49-(0)221-347-1250****************GermanyLeybold GmbHSales, Service, Support Center (3SC)Bonner Strasse 498D-50968 Cologne T: +49-(0)221-347 1234F: +49-(0)221-347 31234*****************Leybold GmbH Sales Area North Branch Office Berlin Industriestrasse 10b D-12099 Berlin T: +49-(0)30-435 609 0F: +49-(0)30-435 609 10********************Leybold GmbH Sales Office South Branch Office MunichKarl-Hammerschmidt-Strasse 34D-85609 Aschheim-Dornach T: +49-(0)89-357 33 9-10F: +49-(0)89-357 33 9-33******************************************Leybold Dresden GmbHService Competence Center Zur Wetterwarte 50, Haus 304D-01109 Dresden Service:T: +49-(0)351-88 55 00F: +49-(0)351-88 55 041*******************EuropeBelgiumLeybold Nederland B.V .Belgisch bijkantoorLeuvensesteenweg 542-9A B-1930 Zaventem Sales:T: +32-2-711 00 83F: +32-2-720 83 38********************Service:T: +32-2-711 00 82F: +32-2-720 83 38**********************FranceLeybold France S.A.S.Parc du Technopolis, Bâtiment Beta 3, Avenue du Canada F-91940 Les Ulis cedex Sales and Service:T: +33-1-69 82 48 00F: +33-1-69 07 57 38*****************************************Leybold France S.A.S.Valence Factory 640, Rue A. Bergès B.P . 107F-26501 Bourg-lès-Valence Cedex T: +33-4-75 82 33 00F: +33-4-75 82 92 69************************Great BritainLeybold UK LTD.Unit 9Silverglade Business Park Leatherhead Road Chessington Surrey (London)KT9 2QL Sales:T: +44-13-7273 7300F: +44-13-7273 7301********************Service:T: +44-13-7273 7320F: +44-13-7273 7303**********************ItalyLeybold Italia S.r.l.Via Trasimeno 8I-20128 Mailand Sales:T: +39-02-27 22 31F: +39-02-27 20 96 41********************Service:T: +39-02-27 22 31F: +39-02-27 22 32 17**********************NetherlandsLeybold Nederland B.V .Floridadreef 102NL-3565 AM Utrecht Sales and Service:T: +31-(30) 242 63 30F: +31-(30) 242 63 31******************************************SwitzerlandLeybold Schweiz AG, Pfäffikon Churerstrasse 120CH-8808 PfäffikonWarehouse and shipping address:Riedthofstrasse 214CH-8105 Regensdorf Sales:T: +41-44-308 40 50F: +41-44-302 43 73********************Service:T: +41-44-308 40 62F: +41-44-308 40 60**********************SpainLeybold Spain, S.A.C/. Huelva, 7E-08940 Cornellà de Llobregat (Barcelona)Sales:T: +34-93-666 43 11F: +34-93-666 43 70********************Service:T: +34-93-666 46 11F: +34-93-685 43 70**********************AmericaUSALeybold USA Inc.5700 Mellon RoadUSA-Export, PA 15632T: +1-724-327-5700F: +1-724-325-3577*******************Sales:T: +1-724-327-5700F: +1-724-333-1217Service:T: +1-724-327-5700F: +1-724-325-3577BrazilLeybold do BrasilRod. Vice-Prefeito Hermenegildo Tonolli,nº. 4413 - 6B Distrito Industrial Jundiaí - SPCEP 13.213-086Sales and Service:T: +55 11 3395 3180F: +55 11 99467 5934******************************************AsiaP . R. ChinaLeybold (Tianjin)International Trade Co. Ltd.Beichen EconomicDevelopment Area (BEDA),No. 8 Western Shuangchen Road Tianjin 300400ChinaSales and Service:T: +86-22-2697 0808F: +86-22-2697 4061F: +86-22-2697 2017******************************************IndiaLeybold India Pvt Ltd.No. 82(P), 4th Phase K.I.A.D.B. PlotBommasandra Industrial Area Bangalore - 560 099IndienSales and Service:T: +91-80-2783 9925F: +91-80-2783 9926********************************************JapanLeybold Japan Co., Ltd.HeadquartersShin-Yokohama A.K.Bldg., 4th floor 3-23-3, Shin-Yokohama Kohoku-ku, Yokohama-shi Kanawaga 222-0033Japan Sales:T: +81-45-471-3330F: +81-45-471-3323********************Leybold Japan Co., Ltd.Tsukuba Technical Service Center 1959, Kami-yokobaTsukuba-shi, Ibaraki-shi 305-0854Japan Service:T: +81-29 839 5480F: +81-29 839 5485***********************MalaysiaLeybold MalaysiaLeybold Singapore Pte Ltd.No. 1 Jalan Hi-Tech 2/6Kulim Hi-Tech Park Kulim, Kedah Darul Aman 09000MalaysiaSales and Service:T: +604 4020 222F: +604 4020 221******************************************South KoreaLeybold Korea Ltd.3F . Jellzone 2 Tower Jeongja-dong 159-4Bundang-gu Sungnam-si Gyeonggi-doBundang 463-384, Korea Sales:T: +82-31 785 1367F: +82-31 785 1359********************Service:623-7, Upsung-Dong Cheonan-SiChungcheongnam-Do Korea 330-290T: +82-41 589 3035F: +82-41 588 0166**********************SingaporeLeybold Singapore Pte Ltd.8 Commonwealth Lane #01-01Singapore 149555SingaporeSales and Service:T: +65-6303 7030F: +65-6773 0039******************************************TaiwanLeybold Taiwan Ltd.No 416-1, Sec. 3Chunghsin Rd., Chutung Hsinchu County 310Taiwan, R.O.C.Sales and Service:T: +886-3-500 1688F: +886-3-583 3999******************************************Sales and ServiceL V _13786_2016 10.16。
斯维格乐BY系列转换服务气动活塞阀 说明书
Bellows-Sealed Valve for Switching Ser viceBY SeriesFeatures■ Compact, packless valve switches flow from one line toanother.■ Torlon ® stem guide ensures proper alignment for consistentshutoff performance.■ Manual and spring-return and double-acting pneumaticactuators are available.■ End connections include 1/4 in. Swagelok ® VCR ® metalgasket face seal fittings and 1/4 in. Swagelok tube fittings. Other end connections are available; contact yourauthorized Swagelok sales and service representative for information.Operationminiature spring-return pneumatic the lower port.When there is no pressure to theseals the lower port, the upper port.Pressure-Temperature RatingsTestingEvery BY series valve is factory vacuum tested with helium at room temperature for five seconds to a maximum leak rate of 4 × 10–9 std cm 3/s at the seat, envelope, and all seals.Cleaning and PackagingSwagelok BY series switching valves with VCR end connections are processed in accordance with Swagelok Special Cleaning and Packaging (SC-11), MS-06-63, to ensure compliance with product cleanliness requirements stated in ASTM G93 Level C .BY series switching valves with Swagelok tube fitting end connections are processed in accordance with Swagelok Standard Cleaning and Packaging (SC-10), MS-06-62.Oxygen Service HazardsFor more information about hazards and risks of oxygen-enriched systems, see the Swagelok Oxygen System Safetytechnical report, MS-06-13.Safe Product SelectionWhen selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are the responsibilities of the system designer and user.Warranty InformationSwagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit or contact your authorized Swagelok representative.Materials of ConstructionValvePneumatic Actuator➀ M aterial Safety Data Sheet for bonding agent available on request.Swagelok, VCR—TM Swagelok CompanyTorlon—TM Amoco Performance Products, Inc.© 2002–2021 Swagelok Company MS-02-58, RevJ, November 2021• To increase service life, ensureproper valve performance, and prevent leakage, apply only as much torque as is required to achieve positive shutoff.。
vag缸压表使用说明书
vag缸压表使用说明书一工艺特性电气特性：工作电源：3.6VDC; 功率消耗：100微瓦工作温度：-20℃~+80℃-40℃~+80℃工作湿度：10%～90%（不凝结）;连续工作时间：大于3年精度等级：0.25%；0.5%；1%；测量范围：0～100Mpa（可选）；0～5Kpa～600Kpa （可选）；真空：-100Kpa～0Kpa（可选）-0.1～0 Mpa压力真空：-0.1～2.4Mpa（可选）；- 100～2400Kpa压力单位可选：Mpa 、Kpa、Kgf/cm2、Bar、mBar、Psi KN、mmAq mmHo、Torr mmhg、atm（特殊要求可定做成Psi、Mpa 、Kpa自由切换）屏幕信息量：4位9段; 报警输出电压：2.7V-3.0V（5mA）机械特性振动特性：40g（最大）；4g（最大）15-200Hz外形尺寸：主要用途：1、油田注水，井口容器设备压力测量：2、原油外输：动力设备管道泵进出口压力测量;3、石油化工：生产工艺中的真空，微压及腐蚀性的气体，液体压力测量;4、液压系统、制冷、过程监控OEM应用;5、高温介质，粘稠介质，液体高度测量;6、空调、气体处理设备、呼吸机、医疗设备、实验室、压缩机等压力的测量;二操作说明本产品的传感器与显示处理部分采用一体化的设计结构，使用简便，该仪表与被测机构使用螺纹直接连接的方式，对仪表的摆放角度不做任何要求。
在使用测量以前应该估算被测量目标的大致压力范围，以免由于压力过大超出测量范围对传感器造成机械上的损坏。
本产品的压力响应时间为2S。
三注意事项本产品属于机电产品，使用了液晶显示技术，在强光下使用会减少液晶屏幕的使用寿命，而且可能会使数据辨认不清楚，由此造成的事故后果，本厂不负任何责任。
仪表接液部分为不锈钢金属材料和陶瓷传感器，测量强酸，强碱的介质应选取用隔膜型数字压力表。
本产品使用不可充电的锂电池，使用过后的电池应妥善处理（可邮寄回本厂统一处理）以免造成环境污染。
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操作维护手册VAG RIKO®活塞阀KAT-B 2010 Edition 7 / 12-1 概述 (3)1.1 安全事项 (3)1.2 正确使用 (3)1.3 标识 (3)2 运输和储存 (3)2.1 运输 (3)2.2 储存 (3)3 产品和功能描述 (4)3.1 功能描述 (4)3.2 应用领域 (4)3.3 运行极限 (5)3.4 正确和不正确的运行模式 (5)4.管线安装 (5)4.1 现场要求 (5)4.2 安装地点 (5)4.3 安装位置 (6)4.4 安装说明和配件 (6)5 调试和试运行 (6)5.1 目检 (6)5.2 功能检查和压力测试 (8)6 执行器安装 (8)6.1 概述 (8)6.2 操作力矩 (8)6.3.安装电动驱动机构 (8)7 维护和保养 (9)7.1 安全说明概述 (9)7.2 检查和驱动间隔 (9)7.3 维护和更换部件 (10)7.3.1 设计 (10)7.3.2 更换阀座密封圈(1.2) (10)7.3.3 更换方截面O型圈(1.4) (10)7.3.4 更换密封圈(1.10和1.1) (10)7.3.5 螺栓拧紧扭矩（Nm） (11)8 故障排除 ..................................................................11VAG保留技术变动及使用相近或更高品质材料的权利，无需发表申明。
图片不具约束力。
1.1 安全事项VAG的阀一切损失VAG不承担任何责任。
对于阀门的使用，常用的技术条款包括（如DIN标，DVGW标-德国燃气和水工业协会，VDI条款-德国工程师协会，VDMA条款-德国机械设备制造业联合会等）。
阀门必须由有资质和特殊培训过的人员安装。
更多规格和信息例如尺寸，材料和应用领域，请参见相关文件（KAT 2014-A）。
VAG阀门设计和制造严格按照国际设计和工业标准。
原则上，它们是安全的。
然而，如果应用不当或者超出设计应用范围之外，所有阀门都可能产生危害。
在用户公司，任何与阀门安装，拆卸，操作和维护相关人员必须阅读和理解整本操作手册（德国事故预防条款UVV，VBG114和以下内容）。
在拆除任何阀门保护设施和/或对阀门进行安装测试之前，必须确保与之相连的管道区域从整个系统中隔离出来。
尽可能地消除所有的风险。
任何未授权的，错误的或者突然性的操作必须禁止；必须确保释放任何形式储存的能量（压缩空气或带压力的水）。
当安装阀门时需要相应的监督管理并遵守相关法律和条款（例如施工工业章程，事故预防条例，蒸汽锅炉技术条例，AD条例）。
另外，也需要遵守本地关于事故预防安全健康条例。
如果要将压力管道末端的阀门打开，必须保证水流不会引起任何损伤或破坏。
同样在关闭压力管道末端阀门必须注意：任何人为遗留在阀体和关闭活塞之间的障碍物都会对阀门造成严重损坏。
如果阀门需要从管道中拆除，液体可能从管道和阀门中流出。
在拆卸阀门前，管道必须排空。
小心残留物！1.2正确的使用VAG RIKO®活塞阀设计用于安装在各类管道中。
活塞阀设计用于实现供水系统特殊的控制功能。
技术应用极限（如工作压力，介质，温度等）在产品相关文件（KAT 2014-A）有描述。
如与要求工作条件和应用相背，用户必须事先获得制造商的书面认可。
1.3 标识根据DIN EN19的要求，每个阀门的公称直径DN，公称压力PN，阀体材质和制造商均有标记。
阀体铭牌提供以下信息：VAG 制造商DN 阀门公称直径PN 阀门公称压力控制单元阀体材质 JS 1030 = GGG 40制造日期2.1 运输阀门运输过程中，必须包装在一个坚固，大小合适的容器内。
容器需要保证阀门不受气候的影响和危害。
当远距离运输阀门（例如通过海运），面临特殊的气候条件，需要采用塑料包装材料加以密封并增加干燥剂。
VAG RIKO®活塞阀运输时需按照（图1）放置。
防腐蚀涂层和配件（例如齿轮箱或者电动驱动机构）需要特殊保护。
2.2 储存VAG RIKO®活塞阀通过支腿水平放置（图1）。
阀门必须存放在干燥，通风条件良好的区域。
避免直接暴露在散热器的热辐射区。
实现阀门功能的相关部件例如活塞需要采用合适的盖子进行防尘保护。
阀门需要存放在干燥和无灰地方，避免意外事故对阀门造成损坏。
传动部件上的保护帽和包装材料在安装前方可移除。
举升用的绳索和绑带只能固定在阀体或者阀门上的吊耳，不能固定在驱动机构或者齿轮箱上。
343.1 特点和功能描述活塞阀设计用于实现供水过程中的调节功能。
不同于蝶阀或者闸阀在管道中单一的关断功能，活塞阀能够满足特殊需求的调节工况。
坚固和一体式的阀体采用高品质球墨铸铁 EN-JS 1030（GGG 40）。
到DN 600为止所有内部部件都采用不锈钢。
主要优点在于新型活塞导向条：青铜堆焊。
新型的活塞密封系统，轴轴承和阀座采用先进的防腐蚀保护，性能优越。
3.2 应用领域VAG RIKO ® 活塞阀如采用EPDM 密封圈，可用于以下介质：●水，原水，冷却水● 空气如果阀门用于含油或天然气的介质中，将会损坏EPDM 密封圈，因此是不允许的。
如果阀门用于超出设计应用范围之外和其他应用领域，必须与制造商协商。
53.3 运行极限VAG RIKO ® 活塞阀设计用于调节流量。
在运行过程中，根据VAG USECAD ® 软件可以计算气蚀极限。
当入口压力，出口压力和流量值已知时，气蚀系数可按照以下公式计算。
H 1=阀前压力(mWS)H 2=阀后压力(mWS)H At =大气压 (mWS)H d =饱和蒸气压 (mWS)v=流速 (m/s)g=重力加速度 (m/s²)当系统的σ值在阀门的σK 极限曲线之上，VAG RIKO ®活塞阀选型正确。
我们推荐控制范围在10-100%开度。
低于这个范围，无法达到精确的控制。
然而，如果在调试过程中有巨大的噪音或者剧烈的振动，需要检查实际的运行条件。
不同的工作条件需要更换不同出口部件。
如果系统的σ值在阀门的σK 极限曲线之下将发生气蚀。
补救措施如下：● 更换孔型缸或者槽型缸● 改变背压● 将阀门安装在其他位置如果系统的σ值在阀门的σK 极限曲线之上，仍有噪音产生，那么必然存在其他原因。
应该检查整个管道。
3.4 正确和不正确的运行模式不能超过最高工作温度和压力参见技术文件（KAT 2014-A）。
阀门关闭时承受的压力必须在公称压力以下。
最大允许流速根据EN 1074-1.除此之外，阀门最大在5m/s 的流速下工作，与压力等级无关。
除了在坝底排放的应用。
4.1 现场要求当阀门安装在管道法兰上，法兰与法兰面必须平行而且同心。
不同心的管道必须在安装前校准。
否则阀体将处于不允许的高载荷和应力下，甚至可能导致阀体破裂。
管道中的阀门安装应尽可能释放应力。
最大管道对阀门应力作用描述参见EN1074-5。
在安装时必须保证法兰之间有足够大的空间，防止法兰加工面涂层被破坏。
当在阀门附近有施工引起的污染，（例如喷涂，砌墙或者搅拌混凝土），必须采取恰当的遮盖保护。
4.2 安装地点安装位地点的选择必须确保有足够的功能检查和维护的空间（例如拆卸和清洁阀门）户外安装时，遇到极端气候条件如结冰，必须采用恰当的遮盖保护。
4 管线安装图3 VAG RIKO ®®活塞阀布局为确保阀门良好的功能和较长的运行寿命，必须考虑最佳安装位置的一些影响因素。
对VAG RIKO®活塞阀上游和下游安装设备的要求：● 在污染介质中为保证控制阀的功能，需要在阀门上游安装一个合适尺寸的过滤器。
● 避免阀门直接安装在止回阀，弯管，T型管道和Y型过滤器后，如果距离小于5倍DN，将会引起上游不规则流动并干扰控制阀功能。
● 在封闭管道中安装活塞阀作为控制阀，需要严格遵守活塞阀下游出口部分直管长度要求：-对于E型出口，直管的长度为8-10DN-对于多孔型缸或者槽型缸，长度不小于5DN● 这意味着像弯管，T型接头，蝶阀，止回阀或Y 型滤清等配件不能在这段管道中出现。
超出这个距离，紊流对活塞阀造成的影响可以忽略。
如果无法满足上述条件，相关部件会发出噪音并损坏。
避免在出口处扩径。
在这种情况下，VAG RIKO®活塞阀可以在工厂安装突然变大的出口形式。
如果不按要求的入口和出口区域安装，将导致紊流和或者影响控制特性。
● 不能超过介质对应的工作温度极限。
● 公称压力是阀门关闭时所能承受的最大压力。
● 使用加力措施操作阀门是不允许的，例如采用撬棒。
4.3安装位置VAG RIKO®活塞阀可以竖直或者水平安装。
阀门在其他管道位置中不能工作（图4）。
注意液流方向。
注意在阀体上的箭头方向。
4.4 安装说明，配件在阀门安装前，必须检查是否有运输或者储存损坏。
如安装前储存在工地上，必须用通过遮盖进行防尘保护。
阀门安装时必须无尘和无杂物。
VAG不承担由杂物和砂粒等产生损坏的责任。
功能部件的正确运动和功能需要在安装前校对。
如果阀门需要二次喷涂，必须确保功能部件不被喷涂。
安装VAG RIKO®活塞阀需要保证有合适的举升设备。
阀门只能通过吊耳起吊，如果悬挂在其他部件上，可能会损坏阀门。
当阀门与管道法兰连接时，法兰孔六角螺母和螺栓与螺孔之间必须使用垫片螺栓必须顺时针对角线拧紧以防止不必要的应力，开裂或者损坏。
这将保证垫片上的压力均匀并且保证法兰连接不漏水。
管道不能沿着安装方向过度拉伸。
如果阀门和法兰之间的间隙太大，必须通过使用厚的垫圈补偿。
VAG 推荐使用钢化塑胶密封圈（DIN EN 1514-1 型IBC）如果使用扩展法兰，这种垫圈是强制使用的。
请注意，连接阀门的管道法兰必须在轴向和水平方向呈一直线。
任何补焊需在阀门安装前完成，以防止垫圈或涂层的损坏。
在阀门安装前去除焊接飞溅、焊渣。
安装时阀体不能受到有害应力。
如在阀门附近或上面有继续的施工，阀门必须遮盖以防意外发生。
当需要补漆时，注意不能覆盖铭牌。
如在涂层前需要喷砂，这些铭牌需要遮盖保护。
如果用洗涤剂清洁，确保洗涤剂不会损坏管道或者阀门垫圈。
5.1 目检在阀门和设备投入运转前，所有功能部件必须目检。
所有螺栓连接需要检查以确定其是否紧固。
在通电之前，详细检查执行器电路接线处是否有积水，或曾被水淹没的水印。
如发生执行器内部进水则要立即断开电路，将所有积水清理干净，并且烘干。
最好将执行器返厂检修！在新阀门投入安装之前尤其是在准备工作后，将阀门完全打开并清洁管道。
67Picture 4: 合理与不合理的安装方式以及水流流向阀座位置指示线合理的安装方式不合理的安装方式8当使用清洁消毒剂时，注意不要对阀门材料产生影响。
阀门关闭通常是顺时针转动手轮。