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机械设计外文文献翻译、中英文翻译

机械设计外文文献翻译、中英文翻译

外文原文Mechanical DesignAbstract:A machine is a combination of mechanisms and other components which transforms, transmits. Examples are engines, turbines, vehicles, hoists, printing presses, washing machines, and movie cameras. Many of the principles and methods of design that apply to machines also apply to manufactured articles that are not true machines. The term "mechanical design" is used in a broader sense than "machine design" to include their design. the motion and structural aspects and the provisions for retention and enclosure are considerations in mechanical design. Applications occur in the field of mechanical engineering, and in other engineering fields as well, all of which require mechanical devices, such as switches, cams, valves, vessels, and mixers.Keywords: Mechanical Design mechanisms Design ProcessThe Design ProcessDesigning starts with a need real.Existing apparatus may need improvements in durability, efficiency, weight, speed, or cost. New apparatus may be needed to perform a function previouslydone by men, such as computation, assembly, or servicing. With the objective wholly or partlyIn the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts.When the general shape and a few dimensions of the several components becomeapparent, analysis can begin in earnest. The analysis will have as its objective satisfactory or superior performance, plus safety and durability with minimum weight, and a competitive cost. Optimum proportions and dimensions will be sought for each critically loaded section, together with a balance between the strengths of the several components. Materials and their treatment will be chosen. These important objectives can be attained only by analysis based upon the principles of mechanics, such as those of static for reaction forces and for the optimum utilization of friction; of dynamics for inertia, acceleration, and energy; of elasticity and strength of materials for stress and deflection; of physical behavior of materials; and of fluid mechanics for lubrication and hydrodynamic drives. The analyses may be made by the same engineer who conceived the arrangement of mechanisms, or, in a large company, they may be made by a separate analysis division or research group. Design is a reiterative and cooperative process, whether done formally or informally, and the analyst can contribute to phases other than his own. Product design requires much research and development. Many Concepts of an idea must be studied, tried, and then either used or discarded. Although the content of each engineering problem is unique, the designers follow the similar process to solve the problems. Product liability suits designers and forced in material selection, using the best program. In the process of material, the most common problems for five (a) don't understand or not use about the latest application materials to the best information, (b) failed to foresee and consider the reasonable use material may (such as possible, designers should further forecast and consider due to improper use products. In recent years, many products liability in litigation, the use of products and hurt the plaintiff accused manufacturer, and won the decision), (c) of the materials used all or some of the data, data, especially when the uncertainty long-term performance data is so, (d) quality control method is not suitable and unproven, (e) by some completely incompetent persons choose materials.Through to the above five questions analysis, may obtain these questions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity.May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and the basic understanding.Finally, a design based upon function, and a prototype may be built. If its tests are satisfactory, the initial design will undergo certain modifications that enable it to be manufactured in quantity at a lower cost. During subsequent years of manufacture and service, the design is likely to undergo changes as new ideas are conceived or as further analyses based upon tests and experience indicate alterations. Sales appeal.Some Rules for DesignIn this section it is suggested that, applied with a creative attitude, analyses can lead to important improvements and to the conception and perfection of alternate, perhaps more functional, economical,and durable products.To stimulate creative thought, the following rules are suggested for the designer and analyst. The first six rules are particularly applicable for the analyst.1. A creative use of need of physical properties and control process.2. Recognize functional loads and their significance.3. Anticipate unintentional loads.4. Devise more favorable loading conditions.5. Provide for favorable stress distribution and stiffness with minimum weight.6. Use basic equations to proportion and optimize dimensions.7. Choose materials for a combination of properties.8. Select carefully, stock and integral components.9. Modify a functional design to fit the manufacturing process and reduce cost.10. Provide for accurate location and noninterference of parts in assembly.Machinery design covers the following contents.1. Provides an introduction to the design process , problem formulation ,safety factors.2. Reviews the material properties and static and dynamic loading analysis ,Including beam , vibration and impact loading.3. Reviews the fundamentals of stress and defection analysis.4. Introduces fatigue-failure theory with the emphasis on stress-life approaches to high-cycle fatigue design, which is commonly used in the design of rotation machinery.5. Discusses thoroughly the phenomena of wear mechanisms, surface contact stresses ,and surface fatigue.6. Investigates shaft design using the fatigue-analysis techniques.7. Discusses fluid-film and rolling-element bearing theory and application8. Gives a thorough introduction to the kinematics, design and stress analysis of spurgears , and a simple introduction to helical ,bevel ,and worm gearing.9. Discusses spring design including compression ,extension and torsion springs.10. Deals with screws and fasteners including power screw and preload fasteners.11. Introduces the design and specification of disk and drum clutches and brakes. Machine DesignThe complete design of a machine is a complex process. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge. One of the first steps in the design of any product is to select the material from which each part is to be made. Numerous materials are available to today's designers. The function of the product, its appearance, the cost of the material, and the cost of fabrication are important in making a selection. A careful evaluation of the properties of a. material must be made prior to any calculations.Careful calculations are necessary to ensure the validity of a design. In case of any part failures, it is desirable to know what was done in originally designing the defective components. The checking of calculations (and drawing dimensions) is of utmost importance. The misplacement of one decimal point can ruin an otherwise acceptable project. All aspects of design work should be checked and rechecked.The computer is a tool helpful to mechanical designers to lighten tedious calculations, and provide extended analysis of available data. Interactive systems, based on computer capabilities, have made possible the concepts of computer aided design (CAD) and computer-aided manufacturing (CAM).How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnel''s basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process.Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on.If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly notnecessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of product Must regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly.A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spends the time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea.外文资料翻译译文机械设计摘要:机器是由机械装置和其它组件组成的。

机械设计过程外文文献翻译、中英文翻译

机械设计过程外文文献翻译、中英文翻译

附录英文Machine design processThe machine is the organization with other components combinations, transforms,the transmission or using the energ,the strength or the movementexample for the beneficial use has the engine.the turbine wheel,the vehicles.the hoist,the printer,the washer and the movie camera Many is suitable tbr themachine design principle and the strength law also is suitable to is not thegenuine machine finished product.the driven wheel hub and the file cabinet tothe measuring appl iance and the nuclear pressure vessel.”Machine designt thisterminology compared to”machine design”more generalized,it including machine design.But regarding certain instruments.1ike uses to determine hot,the mobile line and the volume thermal energy as well as the fluid aspect question needs alone to consider.But when machine design must consider themovement and the structure aspect question as well as preserved and the sealstipulation.In the mechanical engineering domain and all that project domainapplication machine design,all need such as mechanism and so on the svdtch,cam,valve,vessel and mixer.The design beginning tO being true or the imagination need.The existing instrument possibly needs in the durability,the efficiency,the weight,the speedor the cost performs to improve.]he possible need new instrument tO completebefore made the function by the person.1ike t was abundant Assembly or maintenance.After the goal completely or partially determines,the design nextstep is the idea carl complete needs the ffmction the organization and its thearrangement for this,the free hand drawing schematic diagram value is enormous,it not only takes a person idea the recording and the auxiliary.methodwhich if the other people discusses,moreover especially is suitable for with ownidea exchange,also needs to concern as the creative mentality stimulant to thepart widespread knowledge,because a new machine frequently by knew very well each kind of components rearrange or the replace become,perhaps changedthe size and the material.Regardless of after idea process or,a designer callcarry on fast either the sketchy computation or the analysis determines thegeneral size and the feasibility.After about need or may use the spatial meteidea determination,may start according to the proportion picture schematicdiagram.When several components approximate shapes and several sizes come out,the analysis was allowed truly to start.The analysis goal lies in enable it to havesatisfying or the superior performance,as well as will seek the best proportionand the size under the smallest weight security and the durability and thecompetitive cost designer for each essential load bearing section,as well asseveral components intensities balance then choice material and processingmethod.These important goals only have through only then may obtain based on the mechanism analysis,like about reacting force and friction most superioruse principie of statics;About inertia,acceleration and energy principle ofdynamics:About stress and deflection material elasticity and intensity principle;About material physical behavior principle;About lubrication and water poweractuation hydromechanics principle.The analysis may identical engineer whicharranges by the idea machinery do,or makes the analysis in the big company bythe independent analysis department or the research group the result,possibleneed new arrangement and new size.No matter is officially does orunofficialdoes,supposes Japan is relapse and the cooperation process.the analysis staffmay play the role to all stages but not merely is he stage.Some design criteriaIn this part,some people suggested carries on the analysis using the creative manner,this kind of analysis may cause the significant improvement aswell as to the spare product idea and the consummation,the product functionmore.more economical,is perhaps more durable. The creation stage does notneed is at first and the independent stage.Alttlough the analysis staff possiblycertainlv is not responsible for the entire design,but he not meyely is can fromthe numeral proposc wants question correct answer which he soIVes,not merelyis Droduces the stress value,the size or the work limit. He may propose a morewidespread opinion,in order to improvement standard or plan. Because beforethe analysis or in the analysis process,he can familiar install and its the workingcondition.he is in an idea to prepare chooses the plan the rantage Poinl.Best hecan propose the suggestion transfigure eliminates the moment of force or thestress concentration,but was not the permission constructs has the blgsectlonand the excessively many dynamic loads organization should better be he discards his careful desi{;n but is not afterwards saw the machinery discarded.In order to stimulate the creative thought,below suggested designs thepersonnel and the analysis staff uses the criterion.The first 6 criteria especially are suitable for the analysis staff,although he possibly involves to possesses this l o items.1.Creatively the use needs the physical performance and the control doesnot need.2.Knows the practical load and its the importance.3.D00s not consider the function load in advance.4.Invents the more advantageous loading environment.5.Provides the minimurn weight the most advantageous stress distributionand the rigidity.6.uses the fundamental equation computation proportion and causes thesize optimization.7.The selection material obtains the perlbrmance combination.8.In between spare parts and integrated components carefid choice. 9.Revisions functional design adapts the production process and reduces thecost.10.In the consideration assembly causes the part pintpointing and mutuallydoes not disturb.Designs the personnel to have in such domain,like the statics,the inematics,dynamics and the materials mechanics have the good accomplishment,in addition.but also must familiar make the material and themanufacture craft.Designs the personnel to have to be able to combine allcollrelations the fact,carries on teaches Wei.the manufacture schematic diagramand the charting comes the manufacture request totransmit the workshop. Any product design one of first step of work is the choice uses in to makeeach part the material.Today design personnel may obtain innumerably.When choice,the product function,the outward appearance,the material cost and theproduction cost very are all important.Before any computation must carefullyappraise the material the performance.It is the necessary careful computation toguarantee the design the validity The computation ever does not appear on thechart,but is saved by ten each kind of reason.Once any part expires,had makeclear when is designing at first this had the flaw the components has made any;Moreover,。

机械设计外文文献【范本模板】

机械设计外文文献【范本模板】

Mechanical DesignJohn ErnstAbstract:A machine is a combination of mechanisms and other components which transforms transmits。

Examples are engines, turbines,vehicles,hoists,printing presses,washing machines,and movie cameras. Many of the principles and methods of design that apply to machines also apply to manufactured articles that are not true machines. The term "mechanical design” is used in a broader sense than "machine design" to include their design. The motion and structural aspects and the provisions for retention and enclosure are considerations in mechanical design. Applications occur in the field of mechanical engineering, and in other engineering fields as well, all of which require mechanical devices, such as switches,cams, valves,vessels, and mixers。

Keywords:Mechanical Design; Mechanisms Design Process;Application1。

机械设计类英文文献及翻译

机械设计类英文文献及翻译

The Sunflower Seed Huller and Oil PressBy Jeff Cox-- from Organic Gardening, April 1979, Rodale PressIN 2,500 SQUARE FEET, a family of four can grow each year enough sunflower seed to produce three gallons of homemade vegetable oil suitable for salads or cooking and 20 pounds of nutritious, dehulled seed -- with enough broken seeds left over to feed a winter's worth of birds.The problem, heretofore, with sunflower seeds was the difficulty of dehulling them at home, and the lack of a device for expressing oil from the seeds. About six months ago, we decided to change all that. The job was to find out who makes a sunflower seed dehuller or to devise one if none were manufactured. And to either locate a home-scale oilseed press or devise one. No mean task.Our researches took us from North Dakota -- hub of commercial sunflower activity in the nation -- to a search of the files in the U.S. Patent Office, with stops in between. We turned up a lot of big machinery, discovered how difficult it is to buy really pure, unrefined vegetable oils, but found no small-scale equipment to dehull sunflowers or press out their oil. The key to success, however, was on our desk the whole time. In spring 1977, August Kormier had submitted a free-lance article describing how he used a Corona grain mill to dehull his sunflower seeds, and his vacuum cleaner exhaust hose to blow the hulls off the kernels. A second separation floated off the remaining hulls, leaving a clean product. We'd tried it, but because some kernels were cracked and the process involved drying, we hadn't been satisfied. Now we felt the best approach was to begin again with what we learned from Mr. Kormier and refine it.Staff Editor Diana Branch and Home Workplace Editor Jim Eldon worked with a number of hand- and electric-powered grain mills. While the Corona did a passable job, they got the best results with the C.S. Bell #60 hand mill and the Marathon Uni Mill, which is motor-driven. "I couldn't believe my eyes the first time I tried the Marathon," Diana says. "I opened the stones to 1/8th inch, and out came a bin full of whole kernels and hulls split right at the seams. What a thrill that was!"She found that by starting at the widest setting,and gradually narrowing the opening, almost every seed was dehulled. The stones crack the hulls open, then rub them to encourage the seed away from the fibrous lining. The Bell hand mill worked almost as well. "As long as the stones open at least as wide as the widest unhulled seed, any mill will work," she says.Because the seed slips through the mill on its flat side, grading is an important step to take before dehulling. We made three sizing boxes. Thefirst is 1/4-inch hardware cloth [wire screen]. The second is two layers of1/4-inch cloth, moved slightly apart to narrow the opening in one direction, and the third is two layers of screen adjusted to make a still-smaller opening. Since the smallest unhulled seeds are about the size of the largest hulled kernels, the grading step prevents these undersized seeds from passing through unhulled. Processed together at a closer setting, the smallest seeds hulled out.Jim Eldon's workshop is littered with strange-looking pieces of apparatus. They represent initial attempts to build a workable winnowing box, using Kormier's vacuum exhaust idea for a source of air. Jim, Fred Matlack and Diana finally made a box with a Plexiglas front, through which they could observe what was happening.They cut a hole in the back of the box with a sliding cover to regulate the air pressure, and fiddled with various arrangements of baffles. The result was a stream of hulls exiting through one hole while the kernels fell to the bottom of the box. Now they were ready to try a five-pound sample of unhulled sunflower seeds to see how much they could recover.The five pounds were graded and dehulled, then winnowed. We got about one hull for every ten kernels in the final, winnowed product. These are easily picked out. They usually contain kernels still held behind the fibrous strings of the hull. Their weight prevents them from blowing out with the empty hulls. We found that bug-eaten seeds do blow away with the chaff, which was a bonus for cleanliness of the final product. Toss the hulls to the birds, who will find broken seeds among them.Starting with 80 ounces of unhulled seed, we ended up with 41-1/4 ounces of edible whole seeds, 1.8 ounces of damaged seeds suitable for animal feed, and 36.6 ounces of hulls. It took us about an hour. Notbad.Sunflower seeds store perfectly in the hulls, but they deteriorate more rapidly when shelled out. The grain mill dehuller and winnowing box give the gardener a way to have the freshest possible seeds for eating at all times of the year. With the construction of one more piece of equipment -- the oil press -- he can have absolutely fresh, unrefined, polyunsaturated sunflower oil for salads, mayonnaise and cooking.Most light, refined vegetable oils have been extracted using hexane, a form of naphtha. The oil is then heated to boil off the hexane. Lye is dumped into it. It's washed with steam, then heated to remove odors and taste before being laced with preservatives and stabilizers. It may feel oily in the mouth, but you might as well taste air. No so with fresh-made sunflower oil -- it's deliciously yet subtly nutty in flavor, adding unsurpassed flavor to salads.There's good reason to believe that sunflower oil may become the #1 vegetable oil in the U.S. in a few years. It's already #1 in health-conscious Europe. Corn oil has already caught on here for health reasons, and sunflower oil is so much better. Sunflower oil's 70 percent polyunsaturate is just under safflower, with corn oil bringing up the rear with 55 percent. And sunflowers yield 40 percent oil, soybeans only 20 percent.Our oil press isrelatively simple, but it must be welded together. Check the construction directions for details. The press consists of a welded tubular frame which accepts a three-ton hydraulic jack. You may already have one. If not, it can be purchased at most auto and hardware stores for about $16. A metal canister with holes drilled in its sides and one end welded shut holds the mashed sunflower seeds. A piston is inserted in the canister and then inverted and slipped over a pedestal on the frame. The jack is set in place, and the pressure gradually increased over half an hour. The oil drips from the sides of the canister into a tray -- the bottom of a plastic jug slipped over the pedestal works fine -- which empties the oil into a cup. You can filter the oil with a coffee filter to remove pieces of seed and other fine particles that would burn if the oil were used for cooking. If it's for salads or mayonnaise, there's no need to filter it.We first tried using "confectionary" sunflower seeds for oil. These are the regular eating kernels we're used to seeing. They give less than half as much oil as the oilseed types of sunflower. Although you can use confectionary types such as MAMMOTH RUS- SIAN for oil, don't expect to get more than an ounce and a half from a pound of seed. Oilseed produces three or more ounces of oil from a pound of seed and is well worth planting along with confectionary-type seeds. Oilseed has another big advantage -- to prepare it, you can put the whole, unhulled seed into a blender and whiz it until it forms a fine meal, while confectionary seeds must be dehulled first. The entire sequence of grading, dehulling and winnowing is avoided with oilseed.Oil types produce about a tenth of a pound of seed per head in commercial production. Gardeners, with their better soil and care, invariably do better than that. Our conservative estimate is that 1,280 plants will be enough for three gallons of oil. Spaced one foot apart in rows two feet apart, 1,280 oilseed plants will take a space 40-by-56 feet, or 80-by-28 if you want a more rectangular patch to face south.We worked in pound batches, since the canister just holds one pound of mash. After blending, we heated it to 170 degrees F. (77 deg C) by placing it in a 300-degree F. (149 deg C) oven and stirring it every five minutes for 20 minutes. Heating gets the oil flowing and doubles the yield of oil. In case you're wondering,"cold-pressed" oils sold commercially are also heated, and some are subjected to the entire chemical process. The term has no firm meaning within the industry, according to the literature we've surveyed.Heating does not change the structure of fats. It will not turn polyunsaturated fats into saturated fats. In fact, Dr. Donald R. Germann in his book, "TheAnti-Cancer Diet", says that "... an unsaturated fat must be heated to high temperatures -- above 425 degrees F. or 200 degrees C. -- at least 8 or 10 times before any shift toward saturation occurs..." Dean C. Fletcher, Ph.D., of the American Medical Association Department of Foods and Nutrition in Chicago, says, "It's true that either high temperature or repeated heatingdoes change the nature of some of the unsaturated oil molecules. (But) the flavor of the oil changes as these chemical changes occur, spoiling its taste. This effect is probably more profound than any of the physiological changes the altered oil might produce within the body."From 500 gm. of heated mash, we pressed 89 gm. of oil, 89 percent of the entire amount available and twice as much as we could press from unheated oil! The decision is up to you whether or not to heat the mash, but that extra 50 percent seems like an awful lot, especially when the whole technique is so labor intensive. The oil should be stored in the refrigerator, and it's probably best to use it within a month, since it has no preservatives. Mayonnaise made with such fresh oils should be kept refrigerated and used within two weeks. The leftover cake, still containing 50 percent of its oil, is a nutritious addition to your dishes, and makes excellent feed for animals or winter birds. Store the pressed cake in the freezer.We're talking then about a sunflower patch with two kinds of plants -- confectionary such as MAMMOTH RUSSIAN and oilseed such as PEREDOVIK. The oilseed plants should be grown 12 inches apart in rows two feet apart. Four average confectionary heads yield about a pound of unhulled seed. You'll need about 35 pounds of unhulled seed, or 140plants-worth, to yield 20 pounds of hulled kernels, about what a family of four will use in a year. That many plants can be grown in an area 26-by-10 feet. That's 260 square feet. Put that together with the 2,240 square feet for the oilseed sunflowers, and you need a patch about 2,500 square feet -- 25 100-foot rows -- to keep yourself supplied year-round with super nutrition and unsurpassable taste.Winnowing Machine For Sunflower SeedsThe winnowing machine operates on the age-old principle of blowing the chaff away from the heavy grain with a controlled current of air.The unit uses a household or shop-type vacuum cleaner for its air supply. A vacuum cleaner was used as a power source because it can supply a large volume of air over an extended period of time, and most homes and farms have a vacuum cleaner.A cloth bag has been attached to the chaff chute to catch the chaff as it is separated from the seed. The bag allows the hulls to be collected and greatly reduces the amount of waste material normally blown into the air by conventional systems.The unit has been constructed in such a way that the cloth bag and cleaner box can be placed inside the seed box, making a compact package for storage.Tools Required1. Table Saw2. Drill Press3. Band Saw4. Saber SawProcedure (cleaner box)1 . Cut out the two sides of the cleaner box from 1/4-inch plywood.2. Cut out the six interior pieces of the cleaner box from 3/4 x 3-1/2-inch select pine.3. Assemble the cleaner box elements with glue and nails.4. Cut four 1/4-inch square strips of pine four inches long.5. Glue the strips around the end of the chaff chute.6. Sand all surfaces and edges.7. Finish with clear lacquer finish.Procedure (seed box)1. Cut two pieces of pine /34" x 5 /12 x 15 inches for the sides.2. Cut two pieces of pine 3/4 x 5-1/2 x inches for the top and bottom.3. Plow a /14 x 1/4 groove for the front and back panels in all four pieces.4. Rip the top board to 5 inches so that the front panel can slide into the grooves in the side boards.5. Rabbet both ends of each 15-inch side piece to accept the top and bottom boards.6. Drill a hole in the left side board 2-1/2 inches from the top. The size of the hole is determined by the vacuum cleaner hose fitting.7. Cut a 3-1/4 x 4 inch hole in the top 1/2 inch from the right end. This hole will accept the cleaner box.8. Cut two pieces of pine for the baffle.9. Drill two 1-inch holes in the bottom of the baffle box.10. Cut a piece of 1/4 x 8-1/2 x 14 inch plywood for the back panel.11. Cut a 3-inch hole, centered 1-7/8 inches from the top and left sides of the plywood back.12. Assemble the sides, baffles, top, bottom, and back panel with glue and nails.13. Cut an 8-7/16 x 15-3/4-inch piece of Plexiglas for the front.14. Cut a one-inch radius on the top corners of the front.and sand the edges.15. Drill a one-inch thumb hole centered 7/8 inch from the top edge.16. Cut a 3-1/2-inch disk of 1/4-inch plywood for the vent cover.17. Drill a 3/16-inch hole 3/8 inch from the edge of the disk.18. Mount the disk over the vent with a #10 x 1-inch screw.19. Sand all surfaces and edges of the, box.20. Finish with clear lacquer finish.MaterialsCleaner Box2 -- 7-3/4 x 7-1/2 x 3/4" plywood (sides)6 -- 3/4 x 3-1/2 x 24" for all members (baffles)4 -- 1/4 x 1/4 x 4" pine (chute cleats)22 -- 1" x 18 ga. headed nailsWhite vinyl glueClear lacquer finishSeed Box2 -- 3/4' x 5-1/2 x 15" select pine (sides)2 -- 3/4 x 5-1/2 x 8-1/2" select pine (top and bottom)1 -- 3/4 x 3-1/2 x 4-1/2" select pine (baffle)1 -- 3/4 x 4-1/2 x 4-1/2" select pine (baffle)1 -- 1/4 x 8-1/2 x 14" plywood (back)1 -- 1/4 x 3-1/2" dia. plywood (control valve)1 -- 1/4' x 8-7/16 x 15-1/4" Plexiglas (front)1 - #10 x 1" flat head screw18 - 4d finish nailsWhite vinyl glueClear lacquer finish1 -- 17 x 31" cloth laundry bagSunflower Seed Oil PressThe press was designed so that homesteaders can produce sunflower oil from their own seeds. The oil can be pressed as is or heated to 170 degrees F., which doubles oil yield.Both methods require the seed to be ground to fine powder. If you are pressing the oil seed variety, a meat grinder or electric blender will do an excellent job of grinding the seed. The confectionary type of seed will require the seed to be hulled and winnowed before it is ground. A food mill with the stones set at the coarse setting can be used to accomplish this step. The ground kernels are placed in the cylinder with the piston closing the bottom portion of the cylinder.The cylinder is mounted in the press frame and a three-ton hydraulic jack is used to supply the pressure.Because of the great pressures created by the hydraulic jack, it is important that the frame be properly constructed and firmly mounted to the work surface before the pressing operation begins. The following instructions can be given to a welder.Tools Required1. Power Hacksaw2. Metal Band Saw3. Metal Lathe4. Drill Press5. Belt or Disk Grinder6. Arc Welder7. Hand ClampsProcedure (Frame)1. Cut two pieces of 1-3/4" O.D. x 1-3/8" I.D. x 24-1/2 inch long tubing for the uprights.2. Cut one piece of 1-3/4" O.D. x 1-3/8" I.D. x 6-1/2 inch long tubing for the center tube.3. Cut one 3/4" x 2-3/4 x 5-1/2 inch steel bar for the top cross member.4. Cut two pieces of 1-3/4 x 1-3/4 x 8 inch angle iron for the base members.5. Drill two 9/32-inch holes in each base member 1/2 inch from the outer edges.6. Weld the base members, tubes and cross member together as per the drawing.7. Grind all edges to remove any burrs.8. Paint the frame.9. If a mounting board is desired, cut a piece of pine 1-1/4 x 6-1/2 x 12 inches long.10. Center the frame on the board and mark the location of the four mounting holes.11. Drill four 7/8-inch holes 1/4-inch deep to accept the T-nuts.12. Drill four 5/16-inch holes through the mounting board using the same centers created by the 7/8-inch holes.13. Round the edges of the base and sand all surfaces.14. Install four 1/4-20 T-nuts.15. Finish the base with clear lacquer finish.16. Assemble the base to the frame using four 1/4-20 x 1-1/4-inch round head bolts.Procedure (Cylinder)1. Cut a piece of 3-1/2" O.D. x 3-1/4" I.D. tubing 5-3/8 inches long.2. Face both ends on the lathe.3. Cut out a 3-1/2-inch round disk from 1/4-inch plate steel.4. Weld the disk to one end of the tube.5. Drill a series of 3/32-inch holes around the side of the tube on 1/2-inch centers.6. Remove all burrs on the inside and outside of the tube.Procedure (Piston)1. Cut out a 3-3/8-inch disk of 1/4-inch plate steel.2. Cut a 1-3/8" O.D. x 1-1/8" I.D. piece of tubing 1-1/8 inches long.3. Face both ends of the tube.4. Weld the tube in the center of the 3-3/8-inch disk. All welds should be made on the inside of the tube.5. Mount the piston in the lathe and turn the disk to fit the inside diameter of the cylinder. This will be about 3-15/64 inches in diameter.6. Remove any sharp edges.Procedure (Collector Ring)1. Cut the bottom out of a one-gallon plastic bottle. The cut line should be approximately 1-1/2 inches from the bottom of the bottle.2. Make a 1/8 x 1 inch slot at one edge of the bottom outside ring. This will allow the oil to pour into a receiving cup.3. Cut a 1-3/4-inch hole in the center of the bottom, so that the unit will fit over the center tube in the frame.MaterialsFrame2 -- 1-3/4 O.D. x 1-3/8 I.D. x 24-1/2" long H.R.S. (frame tubes)1 -- 1-3/4 O.D. x 1-3/8 I.D. x 6-1/2 inch long H.R.S. (center tube)1 -- 3/4 x 2-3/4 x 5-1/2" flat bar H.R.S. (top cross member)2 -- 1-3/4 x 1-3/4 x 8" angle iron H.R.S. (base members)1 -- 1-1/4 x 6-1/2 x 12" #2 white pine (wood base)4 -- 1/4-20 x 1-1/4 R.H. mounting bolts4 -- 1/4-20 T-nutsBlack enamel for frame (finishing material)Clear lacquer finish for wood base3 -- 1/8" dia. welding rodsCylinder1 -- 1/4 x 3-1/2" dia. C.R.S. disk (top)1 -- 3-1/2 O.D. x 3-1/4 I.D. C.R.S. tube (cylinder)1 -- 1/8 dia. welding rodPiston1 -- 1/4 x 3-3/8 D.A. C.R.S. disk (piston top)1 -- 1-1/4 O.D. x 1 I.D. x 1" long H.R.S. (piston tube)1 -- 1/8 dia. welding rodCollector Ring1 -- Bottom from a one-gallon plastic bottle (oil collector ring)葵花籽脱壳机和油压机由Jeff考克斯-从有机园艺,1979年4月,罗代尔新闻2,500平方尺,一个四口之家每年可以长到足以产生三种葵花籽国产蔬菜沙拉或烹调油和20磅的营养丰富,适合脱皮加仑种子 - 与遗留养活一个冬天的产值,破碎的种子鸟类。

世界最新机械设计理念外文文献翻译、中英文翻译、外文翻译

世界最新机械设计理念外文文献翻译、中英文翻译、外文翻译

附件1:外文原文The world's Latest Mechanical Design ConceptsAbstract: According to scholars at home and abroad to carry out mechanical design product design features of the main ideas, product design method of the program summarized as systematic, modular structure, based on product characteristics of knowledge and wisdom. The characteristics of these methods and their organic connection between them and put forward to achieve the computer product design direction.Key words: Mechanical Product Design Method Development TrendsDesign documents will be Semantic Web as a design tool in the design of its Semantic Web activity of the development of ASK, using nodes and lines to describe the design a network, nodes that components of the cell (such as design tasks, functions, components or processing equipment, etc. ), used to adjust the lines and definitions between nodes of different semantic relations, thus the design process all the activities and results of pre-built models so that the definition of the early design requirements to the specific description of each structure can be defined by the relationship between the expression, achieved a computer-aided design process, the leap from the abstract to the concrete.A systematic design methodThe main features of a systematic design method are: the design as designed by a number of elements of a system, the independence of each design elements, each element of an organic link between the existence of, and is layered, with all the design elements , you can design systems to achieve the required task.Systematic design idea in the 70's by the German scholar Professor Pahl and Beitz, the system based on the theory they developed a general pattern of the design, advocacy design work should have organized. German Engineers Association, on the basis of this design concept to develop a standard VDI2221 technology systems and product development design methods.1. The user needs functional characteristics as a product concept, structure design and part design, process planning, job control, etc. based on the macro from the productdevelopment process of starting the use of quality function deployment method and system to user demand information reasonably and efficiently converted to the various stages of product development, technical goals and operational control procedures method.2. The level of the product life of the organism as a system, and means of living systems theory, the product design process can be divided into successful hierarchy of needs to achieve the functional requirements of the conceptual level and product level of the specific design. At the same time life-support systems used to express the abstract icons of the product functional requirements, system structure formation of product features.3. The mechanical design of the application of systems science into two basic questions: First, to be designed as a system dealing with the products, the best way to determine its component parts (modules) and their mutual relations; 2 is the product design process as a a system, according to design objectives, a correct and reasonably determine the various aspects of the design work and various design stage.Because each designer's point of research questions and to consider the question of emphasis, to design a specific research methods used is also different. Here are some representative of the systematic design methods.4. Design Element MethodWith the five design elements (functions, effects, effects vector, shape, elements, and surface parameters) describe the "product solutions" that a product to determine the value of the five design elements, the product of all the features and characteristics of the value of i.e. determined. Scholars in China have adopted similar methods designed to describe the product's original understanding.5. Graphic modeling methodAnd developed a "design analysis and guidance systems" KALEIT, with the level of clear graphic description of a product's functional structure and its associated abstract information, to the system structure and function relationship of graphical modeling, and functional connection between the layers [ 2].Assistance will be designed to be divided into two aspects of methodology and exchange of information using the Nijssen Information Analysis Method can be usedgraphic symbols, with a rich semantic model structure, can be described as integration conditions, can be divided into types of constraints can be achieved in relations between any combination of characteristics , the design method to solve integration and information technology to realize the design process of information between different abstraction layers between the graphical modeling.6. "Concept" - "Design" methodProduct's design is divided into "concept" and "design" in two stages. "Concept" phase of the task is to find, choose and mix to meet the requirements of the original understanding of design tasks. "Design" stage of work is a concrete realization of the original understanding of the conceptual stage.Of the program's "idea of" specific described as: In accordance with the appropriate functional structure, seeking to meet the design requirements of the original understanding of the task. The functional structure of the sub-function is performed by the "structural elements" to achieve, and "structural elements" of the physical connection between the definition of a "feature vector", "feature vector" and "structural elements" further the interaction between the formation of the functional diagram ( mechanical diagram). The program "design" is based on functional diagram, the first qualitative description of all of the "feature vector" and "structural elements", and then quantitatively describe all the "structural elements" and the connection parts ( "feature vectors"), the shape and location to be structure diagram [3]. Roper, H. using graph theory, by means of which he defines as the "total design unit (GE)", "structural elements (KE)", "functional structural elements (FKE)", "connect structural elements (VKE)", "Structural Parts (KT)", "structure element part (KET)" concepts, as well as describe the structure element size, location, and transmission parameters of the interactions between a number of kinds of schematics, the intuitive design professionals have done a formal design method a description of the formation of an effective application of existing knowledge, methods, and applied to "ideas" and "design" stage.7. Bond Graph MethodFunction of the composition of system components will be divided into produce energy, consumed energy, changing energy forms, such as various types of energy transfer, and to use bond graphs to express the function component solution, hoping tofunction-based model and bond graph combine to achieve functional structure the automatic generation and functional structure with the bond graph automatic conversion between the search for bond graph generated by a number of design methods.To promote the product on the basis of functional analysis, the product has some features broken down into one or several modular basic structure, by selection and combination of the basic structure of these modular form into different products. These basic structures can be parts, components, or even a system.The structure should have a standardized interface (connection and co-operation department), and is serialized, universal, integrated, hierarchical, agile, economic-oriented, with interchangeability, compatibility and relevance. China's combination of software component technology and CAD technology, variant design combined with the modular design, according to modular principle of classification, will be divided into descending Machining Center Machine Tool product level, component level, component level and component level, and use expert knowledge and CAD technology to combine them into different species, different specifications of functional blocks, and then by the combination of these functions into different modules of the overall program processing center.To design a directory as an alternative variation of the mechanical structure of the tool, the solution proposed by the design elements of a complete, structured layout, the formation of the solution set design catalogs. And in the solution set designed to comment on each one listed in the directory solution additional information, is very beneficial to design engineers select solution elements.The vigorous development of network technology, collaborative design and manufacturing, as well as the product from the user's functional requirements → design → processing → assembly → finished product of this realization of concurrent engineering possible. However, an important prerequisite to achieve these goals one of the conditions is to realize the effect of product design three-dimensional visualization. To this end, three-dimensional graphics software, more and more intelligent design software programs used in the product design, virtual reality technology and multimedia, hypermedia tools for product design is also its first debut. At present, Germany and other developed countries are focused on research hypermedia technology, product dataexchange standard STEP, as well as standard virtual reality modeling language based on a standard exchange format for virtual environments) in the product design applications.Mechanical product design is moving in computer-aided realization of intelligent design and to meet the needs of distributed collaborative design and manufacture of direction, due to the computer product design Study on the implementation started late, not yet mature, to achieve the above objectives program design tools [4]. Author believes that the integrated use of paper, four types of design method is an effective way to achieve this goal. Although the integrated use of these methods are more involved in the field, not only with the mechanical design of the field-related knowledge, but also to the systems engineering theory, artificial intelligence theory, computer hardware and software engineering, network technology areas such as domain knowledge, it is still product design must be working for. Abroad in research in this area has achieved initial success, our scholars have been aware of CAD design technology and the importance of international exchange and cooperation, and its measures to be taken.Feature-based design methodology of knowledge The main features are: using a computer can identify the language to describe the characteristics of the product and its design experts in the field of knowledge and experience to establish the appropriate knowledge base and inference engine, re-use of stored domain knowledge and the establishment of the inference mechanism to bring computer-aided product design.The mechanical system design is mainly based on the characteristics of a product, and design experts in the field of knowledge and experience to push volume and decision-making, the completion of body type, the number of synthesis. To achieve this stage of computer-aided design, must study the automatic acquisition of knowledge, expression, integration, coordination, management and use. To this end, the design and scholars at home and abroad program for the mechanical system design knowledge of the automated processing done a lot of research work, the approach can be summarized into the following several.附件2:外文资料翻译世界最新机械设计理念摘要:根据目前国内外设计学者进行机械产品设计时的主要思维特点,将产品方案的设计方法概括为系统化、结构模块化、基于产品特征知识和智能。

机械外文文献及翻译

机械外文文献及翻译

与机械相关的外文及翻译Multidisciplinary Design Optimization of Modular Industrial Robots by Utilizing High Level CAD Templates1、IntroductionIn the design of complex and tightly integrated engineering products, it is essential to be able to handle interactions between different subsystems of multidisciplinary nature [1]. To achieve an optimal design, a product must be treated as a complete system instead of developing subsystems independently [2]. MDO has been established as a convincing concurrent design optimization technique in development of such complex products [3,4].Furthermore, it has been pointed out that, regardless of discipline, basically all analyses require information that has to be extracted from a geometry model [5]. Hence, according to Bow-cutt [1], in order to enable integrated design analysis and optimization it is of vital importance to be able to integrate an automated parametric geometry generation system into the design framework. The automated geometry generation is a key enabler for so-called geometry-in-the-loop[6] multidisciplinary design frameworks, where the CAD geometries can serve as framework integrators for other engineering tools.To eliminate noncreative work, methods for creation and automatic generation of HLCt have been suggested by Tarkian [7].The principle of high HLCts is similar to high level primitives(HLP) suggested by La Rocca and van Tooren [8], with the exception that HLCts are created and utilized in a CAD environment.Otherwise, the basics of both HLP and HLCt can, as suggested byLa Rocca, be compared to parametric LEGOV Rblocks containing a set of design and analysis parameters. These are produced and stored in libraries, giving engineers or a computer agent the possibility to first topologically select the templates and then modify the morphology, meaning theshape,of each template parametrically.2、Multidisciplinary Design FrameworkMDO is a “systematic approach to design space exploration”[17], the implementation of which allows the designer to map the interdisciplinary relations that exist in a system. In this work, the MDO framework consists of a geometry model, a finite element(FE) model, a dynamic model and a basic cost model. The geometry model provides the analysis tools with geometric input. The dynamic model requires mass properties such as mass, center of gravity, and inertia. The FE model needs the meshed geometry of the robot as well as the force and torque interactions based on results of dynamic simulations.High fidelity models require an extensive evaluation time which has be taken into account. This shortcoming is addressed by applying surrogate models for the FE and the CAD models. The models are briefly presented below. 2.1 High Level CAD Template—Geometry ModelTraditionally, parametric CAD is mainly focused on morphological modifications of the geometry. However, there is a limit to morphological parameterization as follows:•The geometries cannot be radically modified.•Increased geometric complexity greatly increases parameterization complexity.The geometry model of the robot is generated with presaved HLCts, created in CATIA V5. These are topologically instantiated with unique internal design variables. Topological parameterization allows deletion, modification, and addition of geometricelements which leads to a much greater design space captured.Three types of HLCts are used to define the industrial robot topologically; Datum HLCt which includes wireframe references required for placement for the Actuator HLCTs and Structure HLCts, as seen Fig.2.Fig. 2 An industrial robot (left) and a modular industrial robot(right) The names of the references that must be provided for each HLCt instantiation are stored in the knowledge base (see Appen-dix A.4), which is searched through by the inference engine. In Appendix A, pseudocode examples describes how the references are retrieved and how they are stored in the knowledge base.The process starts by the user defining the number of degrees of freedom (DOF) of the robot (see Fig. 3) and is repeated until the number of axis (i) is equal to the user defined DOF.In order to instantiate the first Structure HLCt, two Datum and two actuator instances are needed. References from the two Datum instances help orienting the structure in space, while the geometries of the actuator instances, at both ends of the link, are used to construct the actuator attachments, as seen in Figs. 2 and 3. For the remaining links, only one new instance of both datum and actuator HLCts are required, since the datum and actuator instances from adjacent links are already available.Appendix A.2 shows a pseudocode example of an instantiation function. The first instantiated datum HLCt is defined with reference to the absolute coordinate system. The remaining datum HLCt instances are placed in a sequential order, where the coordinate system of previous instances is used as reference for defining the position in space according to user inputs (see also AppendixA.3). Furthermore, the type of each actuator and structure instance is user defined.Fig. 3 The high level CAD template instantiation process Since it is possible to create new HLCts in the utilized CAD tool, the users are not forced to merely choose from the templates available. New HLCts can be created, placed in the database and parametrically inserted into the models.2.2 Dynamic ModelThe objective of performing dynamic simulation of a robot is to evaluate system performance, such as predicting acceleration and time performance, but it also yields loads on each actuated axis, needed for actuator lifetime calculations and subsequent stress analysis based on FE calculations. Thedynamic model in the outlined framework is developed in Modelica using Dymola, and it constitutes a seven-axis robot arm based on the Modelica Standard library [18].The dynamic model receives input from the geometry model,as well as providing output to the FE model, which is further described in Sec. 2.3. However, to better understand the couplings between the models, the Newton –Euler formulation will be briefly discussed. In this formulation, the link velocities and acceleration are iteratively computed, forward recursivelyWhen the kinematic properties are computed, the force and torque interactions between the links are computed backward recursively from the last to the first link2.3 FE Surrogate ModelTo compute the structural strength of the robot, FE models for each robot link is created utilizing CATIA V5, see Fig. 4. For each HLCt, mesh and boundary conditions are manually preprocessed in order to allow for subsequent automation for FE-model creation. The time spent on preprocessing each FE-model is thus extensive. Nonetheless, the obtained parametric FE-model paves way for automated evaluation of a wide span of concepts. Each robot link is evaluated separately with the load conditions extracted from the dynamicmodel. The force (fi-11and fi) and torque (ţi-1and ti) are applied on the surfaceswhere the actuators are attached.2.4 Geometric Surrogate Models.Surrogate models are numerically efficient models to determine the relation between inputs and o utputs of a model [19]. The input variables for the proposed application are the morphological variables thickness and link height as well as a topological variable actuator type. The outputs of the surrogate models are mass m, Inertia I, and center of gravity ri,ci.To identify the most suitable type of surrogate model for the outlined problem, a range of surrogate models types are created and evaluated using 50 samples. The precision of each surrogate model is compared with the values of the original model with 20 new samples. The comparison is made using the relative average absolute error (RAAE) and relative maximum absolute error (RMAE) as specified by Shan et al. [20], as well as the normalized root mean square error (NRMSE), calculated as seen in Eq. (3). All precision metrics are desired to be as low as possible, since low values mean that the surrogate model is accurateThe resulting precision metrics can be seen in Appendix B and the general conclusion is that anisotropic kriging [21], neural networks [22], and radialbasis functions [23] are the most promising surrogate models. To investigate the impact of increasing number of samples, additional surrogate models of those three are fitted using 100 samples, and the results compiled in Appendix B. The resulting NRMSEs for 50 and 100 samples for anistotropic kriging, neural networks, and radial basis functions can be seen in Fig.5. The figures inside the parentheses indicate the number of samples used to fit the surrogate models.Fig. 5 Graph of the NRMSEs for different surrogate models,fitted using 50 and 100 samplesAccording to Fig. 5, anisotropic kriging outperforms the other surrogate models and the doubling of the number of samples usedfor fitting the surrogate model increases the precision dramatically.2.5 FE Surrogate ModelsFor generating FE surrogate models, the anisotropic kriging was also proven to be the most accurate compared to the methods evaluated in Sec. 2.4. Here, one surrogate model is created for each link. Inputs are thickness,actuators, force (fi-11and fi) and torque (ţi-1and ti). The output for eachsurrogate model is maximum stress (MS).A mean error of approximately 9% is reached when running 1400 samples for each link. The reason for the vast number of samples, compared to geometry surrogate models, has to do with a much larger design space.利用高水平CAD模板进行模块化工业机器人的多学科设计优化1 介绍指出,除了规则,基本上所有的分析都需要信息,而这些信息需要从一个几何模型中提取。

机械专业毕业设计英文文献翻译

机械专业毕业设计英文文献翻译

英文原文Study of Inherent Safety Mine hoist based on modern designmethodsYang Lijie 1, Meng Xiangyun2,Wang Guimei1,Niu Qingna11 Hebei University of Engineering, Handan, Hebei, 056038, ChinaYanglijie255@2 China Telecom Handan Company, Handan, Hebei, 056038, China Abstract—As a modern security design, Inherent Safety means that equipment and facilities is able to contain the inherent fundamental features to prevent accidents. Mine hoist is the most important equipment in the coal production. How to achieve safe, reliable, efficient production has been the focus study at home and abroad. Inherent safety is reflected in hoist design, primarily through the design measures to improve the operation of hoist safety and reliability. In this paper, Inherent Safety theory is applied in the design of mine hoist, to proposed the design method by using the software of PRO/E PLC, Labview etc..Keywords-Mine hoist; Inherent Safety; PRO/E; PLC; LabviewI. INTRODUCTIONIn coal production, mine hoist is the equipment to carry coal, gangue, materials, workers and equipments along the rockshaft, the only way linked underground and aboveground, known as mine throat. Mine hoist is a large-scale reciprocating machinery which has the feature of own big inertia, load changes, running speed, and wide range et al.. The advantages and disadvantages of its operating performance, not only directly affect the normal production and coal production efficiency, but also relate to equipment and personal safety. In recent years, mine hoist failures and accidents have happened at home and abroad which have paid a heavy price to coal companies. Therefore, the production technology and safety of mine hoist are higher, and its mechanical manufacturing technology and electrical control technology has been an important research area to the international machine building industry and the electric control industry.Inherent Safety means that equipment and facilities is able to contain the inherent fundamental features to prevent accidents. Inherent Safety lies in design, through continuous improvement, to prevent accidents due to the equipment itself failures. Inherent safety is reflected in hoist design, primarily through the design measures to improve the operation of hoist safety and reliability. In this paper, Inherent Safety theory is applied in the design of mine hoist, to proposed the inherent safety design method by use the software of PRO/E PLC, Labview etc..II. INHERENT SAFETY THEORYThe term of inherent safety originates the development of world space technology in the 1950s. The concept is widely accepted closely linked with scientific technological progress and human understanding of safety culture. The concept of inherent safety produced after the World War II which became major safety concept in many industrialized countries since the mid 20th century.Inherent safety design as the basic method of hazard control, by selecting safe materials, process routes, mechanical equipment, devices, to eliminate or control hazards source rather than relying on "additional" security measures or management measures to control them. As inherent safety design, firstly analyze and identify hazards that may occur in system, and then choose the best methods to eliminate, control hazards, which reflected in project design.Ⅲ. THE DESIGN OF INHERENT SAFETY MINE HOISTMine hoist mainly includs the working device, control system, transmission system and drag, protection systems and other components. To the inherent safety mine hoist design, mainly the mechanical system, control system and monitor system is the major part to considered.A.In-depth investigations to find malfunctionThe concept of inherent safety is required safety all the time in the product design process. That is, the equipment has little malfunction as much as possible during the operation and has long normal operation cycle length. How can design inherent safety equipment, the most important thing is understanding enough to the equipment, especially in work. After in-depth research, fully understanding the situation, try the best to reduce or eliminate the fault in the design. After in-depth understanding of research, design product.B. Mechanical SystemThe traditional method of product has long design cycle, high costs. However, the virtual prototype technology has the advantage in saving the design cost, shortening the design circle, by using the method of modeling, simulation first and then builds the physical prototype. Therefore, the virtual design is the developing trends of mechanical design. In mechanical system design, the application of virtual prototype is used to design mine hoist, not only speeded up the design process, also simulated a variety of conditions to the virtual prototype to discover design faults, to improve the design, to improve mine hoist performance.Mine hoist mechanical system is composed of spindle, roller, reducer, motor, brakes and other components. In its design, virtual design software PRO / E is applied to establish hoist prototype, application of simulation software ADAMS is used to simulate and optimize the design. Specific process shown in Figure 1:Figure 1. Mechanical system designC. Control system designMine hoist control system includes start, run, brake, etc., the requirements in control system are:In normal hoist operation, participation in hoist speed control, brake the hoist when reaching the destination, known as the service braking;In case of emergency, can quickly slow down as required, brake hoist, to prevent the expansion of the accident, that is the safety braking; Participate in the hoist speed control when decelerati; To double-roller hoist, should brake the moving roller and fix roller respectively when regulating rope length, replacement level and changing rope, so that, moving roller would not move when spindle rotates with the fixed roller.Most of mine hoists in China (more than 70%) use the traditional electric control system (tkd-a as the representative). Tkd control system is composed of relay logic circuits, large air contactors, tachometer generator etc., which is a touch control system. After years of development, tkd-a series of electric control system has formed its own characteristics, but its shortcomings are obvious. Its electrical circuit is too complicated, multi-line, causing hoist parking and accidents occurred due to electrical fault. With the computer and digital technology, to form a digital hoist control systemof PLC has become possible. PLC control system has high control precision, parameter stability, simple hardware structure, self-diagnostic capability and communication networking function.Mine hoist control system based on PLC technology structure shown in Figure 2, mainly including the following components: the main plc control circuits, hoist route detection and display circuits, speed detection, and signal circuits. The PLC of the main control circuits uses Mitsubishi FX2N series in Japan which more domestic applications.Figure 2 PLC electric control systemD. Monitoring system designTo ensure safe operation of the hoist, except for selecting the reasonable operation design parameters, the use of advanced control system, should also monitor the technological parameters on regular, conscientiously do performance test work to master the hoist performance, discover the defects in time, eliminate hidden danger,avoid unnecessary losses. In addition, the hoist operation state can be improved to work in the best conditions based on test data. Therefore, the hoist could work safely, reliably, have high efficiency, and extend its work life.Virtual instrument technology is computer-based instrumentation and measurement technology, is loaded some software and hardware on the computer with similar appearance and performance of the actual independent instrument. The user operating the computer, like manipulating a especially conventional electronic devices designed theirs. The essence of virtual instrument technology is that hardware softwarized technology, take full advantage of the latest computer technology to implement and expand the functions of traditional instruments.LabVIEW (laboratory virtual instrument engineering workbench) is a graphical programming and development environment, also known as "G" language. It is widely used by industry, academia and research laboratories, accepted as the standard data acquisition and instrument control software. LabVIEW not only provides and complies with all the functions of hardware and data acquisition cards communications of GPIB, VXI, RS-232 and RS-485 protocol, and built-in library functions support for TCP / IP, ActiveX and other software standards. The software for scientists and engineers is a programming language, it provides a simple, intuitive graphical programming mode, saves a lot of development time, has complete function, best embodied style of virtual instrument.In response to these circumstances, developed a mine hoist Integrate Performance Monitoring System based on virtual instrument LabVIEW-based. Show in Figure 3. With signal conditioning and data acquisition card to receive signals from sensors, then sent the received signal to the virtual instrument software platform, enables the following features:(1)show speed, acceleration, braking time, displacement, oil pressure, delay time and other relevant parameters in digital, and display speed, acceleration, traction, displacement and hydraulic curves.(2)Dynamically monitor the hydraulic oil pressure and oil pump running station, based on these parameters to avoid important braking system failure.(3)Test brake air travel time, relay delay time and other time parameters.(4)inquiry to the measured curve and hoist parameters; print a test report.Figure 3. Diagram of test systemThe monitoring system has characteristics such as compact, light weight, high precision, testing convenient and flexible, feature-rich software etc.. the system can not only display automatically test results, but also finish multiple functions, for example , data transmission, analysis, processing, storage and report printing. The system is high precision, can easily monitor the hoist operation state, to ensure the reliability of hoist operation.Ⅳ. CONCLUSIONSIn this paper, used virtual design software to design the hoist mechanical system, PLC to design control system, applied virtual instrument software-LABVIEW to design monitor system. Therefore, the mine hoist designed has good mechanical properties and safe operation, monitoring easy.REFERENCES[1] Weng qishu. The inherent safety and checks of cabin[J]. navigationTechnology 2006 (3):50-52. (in Chinese)[2] Li jangbo. Study of Test System of Composite Characteristic of Devices Based onVirtual instrument[D]. A Dissertation Submitted to Hebei University ofEngineering For the Academic Degree of Master of Engineering, 2007. (inChinese)[3] Wang chengqin, Li wei , Meng baoxing et al... Random vibration testing system ofhoisting gear based on virtual instrument. Coal mine machinery, 2008(4) :118-120.(in Chinese)[4] Chen baozhi Wu min. concept and practices of inherent safety[J]. Journal ofSafety Science and Technology,2008(6):79-83. (in Chinese)[5] Xu chenyi, Wu yongdong, Huanghe et al.. A PLC-based mine hoist control systemdesign [J]. LC&FA, 2008(10):52-56 (in Chinese)中文译文基于现代设计方法的矿井提升机内在安全性的研究Yang Lijie 1, Meng Xiangyun2,Wang Guimei1,Niu Qingna11河北工程大学,河北邯郸,056038,中国Yanglijie255@2中国电信邯郸分公司,河北邯郸,056038,中国摘要:作为一个现代的安全设计,内在的安全性意味着设备和设施能够包含防止事故发生的固有基本特征。

机械类外文文献翻译机械设计基础

机械类外文文献翻译机械设计基础

Fundamentals of Mechanical DesignMechanical design means the design of things and systems of a mechanical nature—machines, products, structures, devices, and instruments. For the most part mechanical design utilizes mathematics, the materials sciences, and the engineering-mechanics sciences.The total design process is of interest to us. How does it begin? Does the engineer simply sit down at his desk with a blank sheet of paper? And, as he jots down some ideas, what happens next? What factors influence or control the decisions which have to be made? Finally, then, how does this design process end?Sometimes, but not always, design begins when an engineer recognizes a need and decides to do something about it. Recognition of the need and phrasing it in so many words often constitute a highly creative act because the need may be only a vague discontent, a feeling of uneasiness, of a sensing that something is not right.The need is usually not evident at all. For example, the need to do something about a food-packaging machine may be indicated by the noise level, by the variations in package weight, and by slight but perceptible variations in the quality of the packaging or wrap.There is a distinct difference between the statement of the need and the identification of the problem. Which follows this statement? The problem is more specific. If the need is for cleaner air, the problem might be that of reducing the dust discharge from power-plant stacks, or reducing the quantity of irritants from automotive exhausts.Definition of the problem must include all the specifications for the thing that is to be designed. The specifications are the input and output quantities, the characteristics of the space the thing must occupy and all the limitations on these quantities. We can regard the thing to be designed as something in a black box. In this case we must specify the inputs and outputs of the box together with their characteristics and limitations. The specifications define the cost, the number to be manufactured, the expected life, the range, the operating temperature, and the reliability.There are many implied specifications which result either from the designer's particular environment or from the nature of the problem itself. The manufacturing processes which are available, together with the facilities of a certain plant,constitute restrictions on a designer's freedom, and hence are a part of the implied specifications. A small plant, for instance, may not own cold-working machinery. Knowing this, the designer selects other metal-processing methods which can be performed in the plant. The labor skills available and the competitive situation also constitute implied specifications.After the problem has been defined and a set of written and implied specifications has been obtained, the next step in design is the synthesis of an optimum solution. Now synthesis cannot take place without both analysis and optimization because the system under design must be analyzed to determine whether the performance complies with the specifications.The design is an iterative process in which we proceed through several steps, evaluate the results, and then return to an earlier phase of the procedure. Thus we may synthesize several components of a system, analyze and optimize them, and return to synthesis to see what effect this has on the remaining parts of the system. Both analysis and optimization require that we construct or devise abstract models of the system which will admit some form of mathematical analysis. We call these models mathematical models. In creating them it is our hope that we can find one which will simulate the real physical system very well.Evaluation is a significant phase of the total design process. Evaluation is the final proof of a successful design, which usually involves the testing of a prototype in the laboratory. Here we wish to discover if the design really satisfies the need or needs. Is it reliable? Will it compete successfully with similar products? Is it economical to manufacture and to use? Is it easily maintained and adjusted? Can a profit be made from its sale or use?Communicating the design to others is the final, vital step in the design process. Undoubtedly many great designs, inventions, and creative works have been lost to mankind simply because the originators were unable or unwilling to explain their accomplishments to others. Presentation is a selling job. The engineer, when presenting a new solution to administrative, management, or supervisory persons, is attempting to sell or to prove to them that this solution is a better one. Unless this can be done successfully, the time and effort spent on obtaining the solution have been largely wasted.Basically, there are only three means of communication available to us. There are the written, the oral, and the graphical forms. Therefore the successful engineer will be technically competent and versatile in all three forms of communication. Atechnically competent person who lacks ability in any one of these forms is severely handicapped. If ability in all three forms is lacking, no one will ever know how competent that person is!The competent engineer should not be afraid of the possibility of not succeeding in a presentation. In fact, occasional failure should be expected because failure or criticism seems to accompany every really creative idea. There is a great to be learned from a failure, and the greatest gains are obtained by those willing to risk defeat. In the find analysis, the real failure would lie in deciding not to make the presentation at all.Introduction to Machine DesignMachine design is the application of science and technology to devise new or improved products for the purpose of satisfying human needs. It is a vast field of engineering technology which not only concerns itself with the original conception of the product in terms of its size, shape and construction details, but also considers the various factors involved in the manufacture, marketing and use of the product.People who perform the various functions of machine design are typically called designers, or design engineers. Machine design is basically a creative activity. However, in addition to being innovative, a design engineer must also have a solid background in the areas of mechanical drawing, kinematics, dynamics, materials engineering, strength of materials and manufacturing processes.As stated previously, the purpose of machine design is to produce a product which will serve a need for man. Inventions, discoveries and scientific knowledge by themselves do not necessarily benefit people; only if they are incorporated into a designed product will a benefit be derived. It should be recognized, therefore, that a human need must be identified before a particular product is designed.Machine design should be considered to be an opportunity to use innovative talents to envision a design of a product is to be manufactured. It is important to understand the fundamentals of engineering rather than memorize mere facts and equations. There are no facts or equations which alone can be used to provide all the correct decisions to produce a good design. On the other hand, any calculations made must be done with the utmost care and precision. For example, if a decimal point is misplaced, an otherwise acceptable design may not function.Good designs require trying new ideas and being willing to take a certain amount of risk, knowing that is the new idea does not work the existing method can be reinstated. Thus a designer must have patience, since there is no assuranceof success for the time and effort expended. Creating a completely new design generally requires that many old and well-established methods be thrust aside. This is not easy since many people cling to familiar ideas, techniques and attitudes. A design engineer should constantly search for ways to improve an existing product and must decide what old, proven concepts should be used and what new, untried ideas should be incorporated.New designs generally have “bugs” or unforeseen problems which must be worked out before the superior characteristics of the new designs can be enjoyed. Thus there is a chance for a superior product, but only at higher risk. It should be emphasized that if a design does not warrant radical new methods, such methods should not be applied merely for the sake of change.During the beginning stages of design, creativity should be allowed to flourish without a great number of constraints. Even though many impractical ideas may arise, it is usually easy to eliminate them in the early stages of design before firm details are required by manufacturing. In this way, innovative ideas are not inhibited. Quite often, more than one design is developed, up to the point where they can be compared against each other. It is entirely possible that the design which ultimately accepted will use ideas existing in one of the rejected designs that did not show as much overall promise.Psychologists frequently talk about trying to fit people to the machines they operate. It is essentially the responsibility of the design engineer to strive to fit machines to people. This is not an easy task, since there is really no average person for which certain operating dimensions and procedures are optimum.Another important point which should be recognized is that a design engineer must be able to communicate ideas to other people if they are to be incorporated. Initially the designer must communicate a preliminary design to get management approval. This is usually done by verbal discussions in conjunction with drawing layouts and written material. To communicate effectively, the following questions must be answered:(1)Does the design really serve a human need?(2)Will it be competitive with existing products of rivalcompanies?(3)Is it economical to produce?(4)Can it be readily maintained?(5)Will it sell and make a profit?Only time will provide the true answers to the preceding questions, but the product should be designed, manufactured and marketed only with initial affirmative answers. The design engineer also must communicate the finalized design to manufacturing through the use of detail and assembly drawings.Quite often, a problem well occur during the manufacturing cycle. It may be that a change is required in the dimensioning or telegramming of a part so that it can be more readily produced. This falls in the category of engineering changes which must be approved by the design engineer so that the product function will not be adversely affected. In other cases, a deficiency in the design may appear during assembly or testing just prior to shipping. These realities simply bear out the fact that design is a living process. There is always a better way to do it and the designer should constantly strive towards finding that better way.MachiningTurning The engine lathe, one of the oldest metal removal machines, has a number of useful and highly desirable attributes. Today these lathes are used primarily in small shops where smaller quantities rather than large production runs are encountered.The engine lathe has been replaced in today's production shops by a wide variety of automatic lathes such as automatic of single-point tooling for maximum metal removal, and the use of form tools for finish and accuracy, are now at the designer's fingertips with production speeds on a par with the fastest processing equipment on the scene today.Tolerances for the engine lathe depend primarily on the skill of the operator. The design engineer must be careful in using tolerances of an experimental part that has been produced on the engine lathe by a skilled operator. In redesigning an experimental part for production, economical tolerances should be used.Turret Lathes Production machining equipment must be evaluated now, more than ever before, in terms of ability to repeat accurately and rapidly. Applying this criterion for establishing the production qualification of a specific method, the turret lathe merits a high rating.In designing for low quantities such as 100 or 200 parts, it is most economical to use the turret lathe. In achieving the optimum tolerances possible on the turret lathe, the designer should strive for a minimum of operations.Automatic Screw Machines Generally, automatic screw machines fall into several categories; single-spindle automatics, multiple-spindle automatics andautomatic chucking machines. Originally designed for rapid, automatic production of screws and similar threaded parts, the automatic screw machine has long since exceeded the confines of this narrow field, and today plays a vital role in the mass production of a variety of precision parts. Quantities play an important part in the economy of the parts machined on the automatic to set up on the turret lathe than on the automatic screw machine. Quantities less than 1000 parts may be more economical to set up on the turret lathe than on the automatic screw machine. The cost of the parts machined can be reduced if the minimum economical lot size is calculated and the proper machine is selected for these quantities.Automatic Tracer Lathes Since surface roughness depends greatly upon material turned, tooling, and fees and speeds employed, minimum tolerances that can be held on automatic tracer lathes are not necessarily the most economical tolerances.Is some case, tolerances of ±0.05mm are held in continuous production using but one cut. Groove width can be held to ±0.125mm on some parts. Bores and single-point finishes can be held to ±0.0125mm. On high-production runs where maximum output is desirable, a minimum tolerance of ±0.125mm is economical on both diameter and length of turn.Milling With the exceptions of turning and drilling, milling is undoubtedly the most widely used method of removing metal. Well suited and readily adapted to the economical production of any quantity of parts, the almost unlimited versatility of the milling process merits the attention and consideration of designers seriously concerned with the manufacture of their product.As in any other process, parts that have to be milled should be designed with economical tolerances that can be achieved in production milling. If the part is designed with tolerances finer than necessary, additional operations will have to be added to achieve these tolerances——and this will increase the cost of the part.Grinding is one of the most widely used methods of finishing parts to extremely close tolerances and low surface roughness. Currently, there are grinders for almost for almost every type of grinding operation. Particular design features of a part dictate to a large degree the type of grinding machine required. Where processing costs are excessive, parts redesigned to utilize a less expensive, higher output grinding method may be well worthwhile. For example, wherever possible the production economy of center less grinding should be taken advantage of by proper design consideration.Although grinding is usually considered a finishing operation, it is often employed as a complete machining process on work which can be ground down from rough condition without being turned or otherwise machined. Thus many types of forgings and other parts are finished completely with the grinding wheel at appreciable savings of time and expense.Classes of grinding machines include the following: cylindrical grinders, center less grinders, internal grinders, surface grinders, and tool and cutter grinders.The cylindrical and center less grinders are for straight cylindrical or taper work; thus splices, shafts, and similar parts are ground on cylindrical machines either of the common-center type or the center less machine.Thread grinders are used for grinding precision threads for thread gages, and threads on precision parts where the concentricity between the diameter of the shaft and the pitch diameter of the thread must be held to close tolerances.The internal grinders are used for grinding of precision holes, cylinder bores, and similar operations where bores of all kinds are to be finished.The surface grinders are for finishing all kinds of flat work, or work with plain surfaces which may be operated upon either by the edge of a wheel or by the face of a grinding wheel. These machines may have reciprocating or rotating tables.机械设计基础机械设计基础是指机械装置和机械系统——机器、产品、结构、设备和仪器的设计。

机械类英语论文及翻译

机械类英语论文及翻译

附录一:Mechanical DesignLiqingyu zhangjiaMachinery manufacturing equipment designAbstractA machine is a combination of mechanisms and other components which transforms, transmits. Examples are engines, turbines, vehicles, hoists, printing presses, washing machines, and movie cameras. Many of the principles and methods of design that apply to machines also apply to manufactured articles that are not true machines. The term "mechanical design" is used in a broader sense than "machine design" to include their design. the motion and structural aspects and the provisions for retention and enclosure are considerations in mechanical design. Applications occur in the field of mechanical engineering, and in other engineering fields as well, all of which require mechanical devices, such as switches, cams, valves, vessels, and mixers.Keywords: Mechanical Design ;Rules for Design ;Design ProcessThe Design ProcessDesigning starts with a need apparatus may need improvements in durability, efficiency, weight, speed, or cost. New apparatus may be needed to perform a function previously done by men, such as computation, assembly, or servicing. With the objective wholly or partly.In the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts.When the general shape and a few dimensions of the several components become apparent, analysis can begin in earnest. The analysis will have as its objective satisfactory or superior performance, plus safety and durability with minimum weight, and a competitive cost. Optimum proportions and dimensions will be sought for each critically loaded section, together with a balance between the strengths of the several components. Materials and their treatment will be chosen. These important objectives can be attained only by analysis based upon the principles of mechanics, such as those of static for reaction forces and for the optimum utilization of friction; of dynamics for inertia, acceleration, and energy; of elasticity and strength of materials for stress and deflection; of physical behavior of materials; and of fluid mechanics for lubrication and hydrodynamic drives. The analyses may be made by the same engineer who conceived the arrangement of mechanisms, or, in a large company,they may be made by a separate analysis division or research group. Design is a reiterative and cooperative process, whether done formally or informally, and the analyst can contribute to phases other than his own. Product design requires much research and development. Many Concepts of an idea must be studied, tried, and then either used or discarded. Although the content of each engineering problem is unique, the designers follow the similar process to solve the problems.Product liability suits designers and forced in material selection, using the best program. In the process of material, the most common problems for five (a) don't understand or not use about the latest application materials to the best information, (b) failed to foresee and consider the reasonable use material may (such as possible, designers should further forecast and consider due to improper use products. In recent years, many products liability in litigation, the use of products and hurt the plaintiff accused manufacturer, and won the decision), (c) of the materials used all or some of the data, data, especially when the uncertainty long-term performance data is so, (d) quality control method is not suitable and unproven, (e) by some completely incompetent persons choose materials.Through to the above five questions analysis, may obtain these questions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity.May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and the basic understanding.Finally, a design based upon function, and a prototype may be built. If its tests are satisfactory, the initial design will undergo certain modifications that enable it to be manufactured in quantity at a lower cost. During subsequent years of manufacture and service, the design is likely to undergo changes as new ideas are conceived or as further analyses based upon tests and experience indicate alterations. Sales appeal.Some Rules for DesignIn this section it is suggested that, applied with a creative attitude, analyses can lead to important improvements and to the conception and perfection of alternate, perhaps more functional, economical,and durable products.To stimulate creative thought, the following rules are suggested for the designer and analyst. The first six rules are particularly applicable for the analyst.1. A creative use of need of physical properties and control process.2. Recognize functional loads and their significance.3. Anticipate unintentional loads.4. Devise more favorable loading conditions.5. Provide for favorable stress distribution and stiffness with minimum weight.6. Use basic equations to proportion and optimize dimensions.7. Choose materials for a combination of properties.8. Select carefully, stock and integral components.9.Modify a functional design to fit the manufacturing process and reduce cost.10.Provide for accurate location and noninterference of parts in assembly.Machinery design covers the following contents.1.Provides an introduction to the design process , problem formulation ,safety factors.2.Reviews the material properties and static and dynamic loading analysis ,Including beam , vibration and impact loading.3.Reviews the fundamentals of stress and defection analysis.4.Introduces fatigue-failure theory with the emphasis on stress-life approaches to high-cycle fatigue design, which is commonly used in the design of rotation machinery.5.Discusses thoroughly the phenomena of wear mechanisms, surface contact stresses ,and surface fatigue.6.Investigates shaft design using the fatigue-analysis techniques.7.Discusses fluid-film and rolling-element bearing theory and application8.Gives a thorough introduction to the kinematics, design and stress analysis of spur gears , and a simple introduction to helical ,bevel ,and worm gearing.9.Discusses spring design including compression ,extension and torsion springs.10.Deals with screws and fasteners including power screw and preload fasteners.11.Introduces the design and specification of disk and drum clutches and brakes.Machine DesignThe complete design of a machine is a complex process. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge.One of the first steps in the design of any product is to select the material from which each part is to be made. Numerous materials are available to today's designers. The function of the product, its appearance, the cost of the material, and the cost of fabrication are important in making a selection. A careful evaluation of the properties of a. material must be made prior to any calculations.Careful calculations are necessary to ensure the validity of a design. In case of any part failures, it is desirable to know what was done in originally designing the defective components. The checking of calculations (and drawingdimensions) is of utmost importance. The misplacement of one decimal point can ruin an otherwise acceptable project. All aspects of design work should be checked and rechecked.The computer is a tool helpful to mechanical designers to lighten tedious calculations, and provide extended analysis of available data. Interactive systems, based on computer capabilities, have made possible the concepts of computer aided design (CAD) and computer-aided manufacturing (CAM). How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnel''s basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process. Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on.If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly not necessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of productMust regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly.A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spends the time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea.机械设计李庆余, 张佳.机械制造装备设计摘要机器是由机械装置和其它组件组成(de).它是一种用来转换或传递能量(de)装置,例如:发动机、涡轮机、车辆、起重机、印刷机、洗衣机、照相机和摄影机等.许多原则和设计方法不但适用于机器(de)设计,也适用于非机器(de)设计.术语中(de)“机械装置设计” (de)含义要比“机械设计”(de)含义更为广泛一些,机械装置设计包括机械设计.在分析运动及设计结构时,要把产品外型以及以后(de)保养也要考虑在机械设计中.在机械工程领域中,以及其它工程领域中,所有这些都需要机械设备,比如:开关、凸轮、阀门、船舶以及搅拌机等.关键词:设计流程;设计规则;机械设计设计流程设计开始之前就要想到机器(de)实际性,现存(de)机器需要在耐用性、效率、重量、速度,或者成本上得到改善.新(de)机器必需具有以前机器所能执行(de)功能.在设计(de)初始阶段,应该允许设计人员充分发挥创造性,不要受到任何约束.即使产生了许多不切实际(de)想法,也会在设计(de)早期,即在绘制图纸之前被改正掉.只有这样,才不致于阻断创新(de)思路.通常,还要提出几套设计方案,然后加以比较.很有可能在这个计划最后决定中,使用了某些不在计划之内(de)一些设想.一般(de)当外型特点和组件部分(de)尺寸特点分析得透彻时,就可以全面(de)设计和分析.接着还要客观(de)分析机器性能(de)优越性,以及它(de)安全、重量、耐用性,并且竞争力(de)成本也要考虑在分析结果之内.每一个至关重要(de)部分要优化它(de)比例和尺寸,同时也要保持与其它组成部分相协调.也要选择原材料和处理原材料(de)方法.通过力学原理来分析和实现这些重要(de)特性,如那些静态反应(de)能量和摩擦力(de)最佳利用,像动力惯性、加速动力和能量;包括弹性材料(de)强度、应力和刚度等材料(de)物理特性,以及流体润滑和驱动器(de)流体力学.设计(de)过程是重复和合作(de)过程,无论是正式或非正式(de)进行,对设计者来说每个阶段都很重要.最后,以图样为设计(de)标准,并建立将来(de)模型.如果它(de)测试是符合事先要求(de),则再将对初步设计进行某些修改,使它能够在制造成本上有所降低.产品(de)设计需要不断探索和发展.许多方案必须被研究、试验、完善,然后决定使用还是放弃.虽然每个工程学问题(de)内容是独特(de),但是设计师可以按照类似(de)步骤来解决问题.产品(de)责任诉讼迫使设计人员和公司在选择材料时,采用最好(de)程序.在材料过程中,五个最常见(de)问题为:(a)不了解或者不会使用关于材料应用方面(de)最新最好(de)信息资料;(b)未能预见和考虑材料(de)合理用途(如有可能,设计人员还应进一步预测和考虑由于产品使用方法不当造成(de)后果.在近年来(de)许多产品责任诉讼案件中,由于错误地使用产品而受到伤害(de)原告控告生产厂家,并且赢得判决);(c)所使用(de)材料(de)数据不全或是有些数据不确定,尤其是当其性能数据长期不更新;(d)质量控制方法不适当和未经验证;(e)由一些完全不称职(de)人员选择材料.通过对上述五个问题(de)分析,可以得出这些问题是没有充分理由而存在(de)结论.对这些问题(de)研究分析可以为避免这些问题(de)出现而指明方向.尽管采用最好(de)材料选择方法也不能避免发生产品责任诉讼,设计人员和工业界按照适当(de)程序进行材料选择,可以大大减少诉讼(de)数量.从以上(de)讨论可以看出,选择材料(de)人们应该对材料(de)性质,特点和加工方法有一个全面而基本(de)了解.在随后生产和售后服务(de)几年中,要接受新观念(de)变化,或者由试验和经验为基础,进一步分析并改进.一些设计规则在本节中,建议要运用创造性(de)态度来替代和改进.也许会创造出更实用、更经济、更耐用(de)产品.为了激发创造性思维,下列是设计和分析(de)建议规则.前六个规则对设计者来说特别适用.1.要有创造性(de)利用所需要(de)物理性质和控制过程.2.认识负载产生(de)影响及其意义.3.预测没有想到(de)负载.4.创造出对载荷更为有利(de)条件.5.提供良好(de)应力分布和最小(de)刚度条件.6.运用最简单(de)方程来优化体积和面积.7.选择组合材料.8.仔细选择所备(de)原料和不可缺少(de)组件.9.调整有效(de)设计方案,以适应生产过程和降低成本.10.规定好准确(de)位置条件为了使组件安装时不干涉.机械设计包括一下内容:1.对设计过程、设计所需要公式以及安全系数进行介绍.2.回顾材料特性、静态和动态载荷分析,包括梁、振动和冲击载荷.3.回顾应力(de)基本规律和失效分析.4.介绍静态失效理论和静态载荷下机械断裂分析.5.介绍疲劳失效理论并强调在压力条件下接近高循环(de)疲劳设计,这通常用在旋转机械(de)设计中.6.深入探讨机械磨损机理、表面接触应力和表面疲劳现象.7.使用疲劳分析技术校核轴(de)设计.8.讨论润滑油膜与滚动轴承(de)理论和应用.9.深入介绍直齿圆柱齿轮(de)动力学、设计和应力分析,并简单介绍斜齿轮、锥齿轮和涡轮有关方面(de)问题.10.讨论弹簧设计、螺杆等紧固件(de)设计,包括传动螺杆和预紧固件.11.介绍盘式和鼓式离合器以及制动器(de)设计和技术说明.机械设计一台完整机器(de)设计是一个复杂(de)过程.机械设计是一项创造性(de)工作.设计工程师不仅在工作上要有创造性,还必须在机械制图、运动学、工程材料、材料力学和机械制造工艺学等方面具有深厚(de)基础知识.任何产品在设计时第一步就是选择产品每个部分(de)构成材料.许多(de)材料被今天(de)设计师所使用.对产品(de)功能,它(de)外观、材料(de)成本、制造(de)成本作出必要(de)选择是十分重要(de).对材料(de)特性必须事先作出仔细(de)评估.仔细精确(de)计算是必要(de),以确保设计(de)有效性.在任何失败(de)情况下,最好知道在最初设计中有有缺陷(de)部件.计算(图纸尺寸)检查是非常重要(de).一个小数点(de)位置放错,就可以导致一个本可以完成(de)项目失败.设计工作(de)各个方面都应该检查和复查.计算机是一种工具,它能够帮助机械设计师减轻繁琐(de)计算,并对现有数据提供进一步(de)分析.互动系统基于计算机(de)能力,已经使计算机辅助设计(CAD)和计算机辅助制造(CAM)成为了可能.心理学家经常谈论如何使人们适应他们所操作(de)机器.设计人员(de)基本职责是努力使机器来适应人们.这并不是一项容易(de)工作,因为实际上并不存在着一个对所有人来说都是最优(de)操作范围和操作过程.另一个重要问题,设计工程师必须能够同其他有关人员进行交流和磋商.在开始阶段,设计人员必须就初步设计同管理人员进行交流和磋商,并得到批准.这一般是通过口头讨论,草图和文字材料进行(de).如前所诉,机械设计(de)目(de)是生产能够满足人类需求(de)产品.发明、发现和科技知识本身并不一定能给人类带来好处,只有当它们被应用在产品上才能产生效益.因而,应该认识到在一个特定(de)产品进行设计之前,必须先确定人们是否需要这种产品.应当把机械设计看成是机械设计人员运用创造性(de)才能进行产品设计、系统分析和制定产品(de)制造工艺学(de)一个良机.掌握工程基础知识要比熟记一些数据和公式更为重要.仅仅使用数据和公式是不足以在一个好(de)设计中做出所需(de)全部决定(de).另一方面,应该认真精确(de)进行所有运算.例如,即使将一个小数点(de)位置放错,也会使正确(de)设计变成错误(de).一个好(de)设计人员应该勇于提出新(de)想法,而且愿意承担一定(de)风险,当新(de)方法不适用时,就使用原来(de)方法.因此,设计人员必须要有耐心,因为所花费(de)时间和努力并不能保证带来成功.一个全新(de)设计,要求屏弃许多陈旧(de),为人们所熟知(de)方法.由于许多人墨守成规,这样做并不是一件容易(de)事.一位机械设计师应该不断地探索改进现有(de)产品(de)方法,在此过程中应该认真选择原有(de)、经过验证(de)设计原理,将其与未经过验证(de)新观念结合起来.新设计本身会有许多缺陷和未能预料(de)问题发生,只有当这些缺陷和问题被解决之后,才能体现出新产品(de)优越性.因此,一个性能优越(de)产品诞生(de)同时,也伴随着较高(de)风险.应该强调(de)是,如果设计本身不要求采用全新(de)方法,就没有必要仅仅为了变革(de)目(de)而采用新方法.。

机械英文参考文献及翻译

机械英文参考文献及翻译

机械英文参考文献及翻译第一篇:机械英文参考文献及翻译Abstract: With a focus on the intake tower of the Yanshan Reservoir, this paper discusses the method of modeling in the 3D CAD software SolidWorks and the interface processing between SolidWorks and the ANSYS code, which decreases the difficulty in modeling complicated models in ANSYS.In view of the function of the birth-death element and secondary development with APDL(ANSYS parametric design language), a simulation analysis of the temperature field and thermal stress during the construction period of the intake tower was conveniently conducted.The results show that the temperature rise is about29.934 □ over 3 or 4 days.The temperature differences betweena ny two points are less than 24 □.The thermal stress increases with the temperature difference and reaches its maximum of 1.68 MPa at the interface between two concrete layers.Key words: SolidWorks;ANSYS;APDL;birth-death element;temperature field;thermal stress 1 Introduction Mass concrete is widely used in civil and hydraulic engineering nowadays, and its thermal stress increasingly attracts attention during design and construction.It is necessary to analyze the temperature field and thermal stress of important mass concrete structures with both routine methods and the finite element method(FEM).Some researchers have done a large amount of simulation analyses using FEM software(Tatro 1985;Barrett et al.1992;Kawaguchi and Nakane 1996;Zhu and Xu 2001;Zhu 2006), but difficulties in these methods remain.There are two main difficulties:(1)Most mass concrete structures are complex and difficult to model with FEM software.(2)Complete simulation is difficult with FEM softwarebecause of the complex construction processes and boundary conditions of concrete.The structure of the intake tower of the Yanshan Reservoir is complex.It is 34.5 m high and there is a square pressure tunnel at the bottom, the side length of which is 6 m.The intake tower was modeled in the 3D CAD software SolidWorks and imported into ANSYS with an interface tool.Then, using the APDL program, analysis of the temperature field and thermal stress during construction was conducted.2 Modeling in SolidWorks and interface processing between SolidWorks and ANSYS 2.1 Modeling in SolidWorks SolidWorks is a CAD/CAE/CAM/PDM desktop system, and the first 3D mechanical CAD software in Windows developed by the SolidWorks company.It provides product-level automated design tools(Liu and Ren 2005).The outside structure of the intake tower is simple but the internal structure is relatively complex.Therefore, the process of modeling is undertaken from the inside to the outside.The integrated and internal models of the intake tower are shown in Fig.1 and Fig.2.图片Fig.1 Integrated model Fig.2 Cross section 2.2 Interface processing between SolidWorks and ANSYS ANSYS is a type of large universal finite element software that has a powerful ability to calculate and analyze aspects of structure, thermal properties, fluid, electromagnetics, acoustics and so on.In addition, the interface of ANSYS can be used to import the CAD model conveniently(Zhang 2005), which greatly reduces the difficulties of dealing with complex models.The interface tools are given in Table 1.Table 1 CAD software packages and preferred interface tools 图表1After modeling in SolidWorks, it is necessary to save the model as a type of Parasolid(*.x_t)so as to import it into ANSYS correctly.Then, in ANSYS, the importing of the model iscompleted with the command “PARAIN, Name, Extension, Path, Entity, FMT, Scale” or the choice of “FileDImportDPARA...” in the GUI interface.There are two means of importing: selecting or not selecting “Allow Defeaturing”,the differences of which are shown in Fig.3 and Fig.4.图片Fig.3 Importing with defeaturing Fig.4 Importing without defeaturing 3 Analysis of temperature field of intake tower The temperature analysis of the intake tower during the construction period involves aspects of the temperature field and thermal stress.The calculation must deal with the problems of simulation of layered construction, dynamic boundary conditions, hydration heat, dynamic elasticity modulus, autogenous volume deformation of concrete and thermal creep stress, which are difficult to simulate directly in ANSYS.APDL is a scripting language based on the style of parametric variables.It is used to reduce a large amount of repetitive work in analysis(Gong and Xie 2004).This study carried out a simulation analysis of the temperature field considering nearly all conditions of construction, using the birth-death element and programming with APDL.3.1 Solving temperature field principle 3.1.1 Unsteady temperature field analysis The temperature of concrete changes during the construction period due to the effect of hydration heat of cement.This problem can be expressed as a heat conduction problem with internal heat sources in the area.The unsteady temperature field T(x, y, z,D)is written as(Zhu 1999): 公式1where □ is the thermal conductivity of concrete, c is the specific heat of concrete, □ is the density of concrete, □ is the adiabatic temperature rise of concrete, and □ is the age of concrete.In the 3D unsteady temperature field analysis, the functional form I e(T)is 公式2 where □R is a subfield of unit e;□0is the area on surface D , which is only in boundary units;c □ □ □□;□ is the exothermic coefficient;the thermal diffusivity c □ □ □ □;and isthe air temperature.a T3.1.2 Initial conditions and boundary conditions of concrete The initial conditions are the distribution laws of the initial transient temperature of internal concrete.The calculated initial temperature of concrete is 10 □.The index formula of hydration heat of cement is 公式 3 where t is the pouring time.The conversion between Q and □ is 公式4 The boundary conditions involve the laws of interaction between concrete and the surrounding medium.When concrete is exposed to the air, the boundary condition is 公式5 where n is the normal direction.Both and a T □ are constants or variables(Ashida and Tauchert 1998;Lin and Cheng 1997).During the maintenance period, the insulation materials of concrete are steel formworks and straws, and the exothermic coefficient of the outer surface is reduced as equivalent processing.The exothermic coefficients of the steel formwork and the straw are 45 kJ/(m2h+0)and 10 kJ/(m2h+0),respectively.Based on the local temperature during construction, the following formula can be fitted according to the temperature variation curve: 公式63.2 Analysis of temperature field in ANSYS The simulation scheme of layered construction, which is based on the real construction scheme, is shown in T able 2.The pouring days in Table 2 are all the total days of construction for each layer.A layer is not poured until the former layer is poured.图表2The feature points are selected in every layer above the base plate.The maximum temperatures and the temperature curvesare given in Table 3 and Fig.5, respectively.Table 3 Coordinates and maximum temperature of feature points 图表3 图片5 Fig.5 Maximum temperature curves Fig.5 shows that the maximum temperature of each layer occurs on the 3rd or 4th day after pouring, and then the temperature decreases with time, which is consistent with related literature(Lin and Cheng 1997;Luna and Wu 2000;Wu and Luna 2001).In Fig.5, the numbers of feature points from 2 to 8 are corresponding to their maximum temperature curves from Nodetemp 2 to Nodetemp 8, and the curve of Nodetemp 9 is the air temperature curve.Feature point 8, the maximum temperature of which is 29.934 □ , occurrin g on the 206th day of the total construction period, shows the maximum temperature rise during the construction period.Feature point 4, the coordinates of which are(16.4, 16.0, 5.0), shows the maximum temperature difference of 23.5340.4 Analysis of thermal stress of intake tower Expansion or contraction of the structure occurs during heating and cooling.If the expansion or contraction of different parts is inconsistent, then thermal stress occurs.The indirect method was adopted in this study: the temperature of nodes was first obtained in analysis of the temperature field, and then applied to the structure as a body load.4.1 Selection of calculating parameters The parameters of concrete are given in Table 4.The elasticity modulus is 公式7 T able 4 Parameters of concrete 图表4 The creep effect must be considered in analysis of temperature stress.The creep degree of concrete is influenced by the cement type, water-cement ratio and admixture.The formula of the creep degree is 公式8 Considering the creep degree, the formula of the elasticity modulus is adjusted to be 公式94.2 Analysis of thermal stress in ANSYS As in analysis of thetemperature field, feature points were selected in each layer above the base plate, and their coordinates were the same as those in the temperature field analysis.The maximum thermal stress of each point is shown in Table 5.Feature point 9, the coordinates of which are(17.4, 10.8, 8.0), is the point with the maximum thermal stress.Table 5 Maximum thermal stress of feature points 图表5The thermal stress curves of feature points are shown in Fig.6.图片6Fig.6 Maximum stress curves In Fig.6, the numbers of feature points from 2 to 9 are corresponding to their maximum stress curves from S1_2 to S1_9, and the S1_10 curve is the ultimate tensile stress o f concrete.The formula of concrete’s ultimate tensile stress is 公式10 The figures and table show that the maximum thermal stress of the intake tower is 1.68 MPa, occurring on the 90th day of the construction period, which is the end of the third layer maintenance period and the beginning of the pouring of the fourth layer.It is known that the thermal stress increases with the temperature difference.Feature point 9 is located at the interface between the third layer and the fourth layer.Thus, it is postulated that the maximum thermal stress is caused by the instantaneous temperature difference between two layers in the pouring period.In Fig.6, the S1_10 curve shows the ultimate tensile stress curve of concrete.It is known that the maximum thermal stress of each point in the intake tower during the construction period is less than the ultimate tensile stress of concrete.5 Conclusions ⑴ The problem of the interface between SolidWorks and ANSYS is resolved in this study, realizing an effective combination of the advantages of both SolidWorks and ANSYS and providing a basis for analysis in ANSYS.(2)Using abirth-death element and considering layered construction, dynamic boundary conditions, hydration heat, the dynamic elasticity modulus, autogenous volume deformation and creep of concrete, the temperature field and thermal stress during the construction period are conveniently obtained due to the virtues of secondary development with APDL.(3)The analysis of temperature shows that the temperature of concrete rises rapidly in the early stage of construction, reaches a maximum value of 29.934 □ on the 3rd or 4th day after pouring, drops thereafter, and is consistent with air temperature after about 30 days.The thermal stress increases with the temperature difference, and the occurrence time of the maximum thermal stress is consistent with that of the maximum temperature difference.The maximum thermal stress occurs at the interface of new and old layers and is caused by the instantaneous temperature difference, the value of which is 1.68 MPa.(4)The maximum thermal stress is less than the ultimate tensile stress of concrete, which illustrates that the curing measures in construction are effective.Meanwhile, in view of the fact that the maximum thermal stress occurs at the interface of new and old layers, more attention should be paid to it, especially when there is a long interval of time between the pouring of different layers.References Ashida, F., and Tauchert, T.R.1998.An inverse problem for determination of transient surface temperature from piezoelectric sensor measurement.Journal of Applied Mechanics, 65(2), 367-373.[doi:10.1115/1.2789064] Barrett, P.R., Foadian, H., James, R.J., and Rashid, Y.R.1992.Thermal-structural analysis methods for RCC dams.Proceedings of the Conference of Roller Concrete III, 407-422.San Diego: ASCE.Gong, S.G., and Xie, mands and Parametric Programming inANSYS.Beijing: China Machine Press.(in Chinese)Kawaguchi, T., and Nakane, S.1996.Investigations on determining thermal stress in massive concrete structures.ACI Materials Journal, 93(1), 96-101.Lin, J.Y., and Cheng, T.F.1997.Numerical estimation of thermal conductivity from boundary temperature measurements.Numerical Heat Transfer, 32(2), 187-203.[doi:10.1080/***87] Liu, L.J., and Ren, J.P.2005.Application of the secondary development in SolidWorks.Mechanical Management and Development,(1), 74-75.(in Chinese)Luna, R., and Wu, Y.2000.Simulation of temperature and stress fields during RCC dam construction.Journal of Construction Engineering and Management, ASCE, 126(5), 381-388.[doi: 10.1061/(ASCE)0733-9364(2000)126:5(381)] Tatro, S.B.and Schrader, E.K.1985.Thermal consideration for roller compacted concrete.ACI Structural Journal, 82(2), 119-128.Wu, Y., and Luna, R.2001.Numerical implementation of temperature and creep in mass concrete.Finite Elements in Analysis and Design, 37(2), 97-106.[doi:10.1016/S0168-874X(00)00022-6] Zhang, J.2005.Interface design between AutoCAD and ANSYS.Chinese Quarterly of Mechanics, 26(2), 257-262.(in Chinese)Zhu, B.F.1999.Thermal Stresses and Temperature Control of Mass Concrete.Beijing: China Electric Power Press.(in Chinese)Zhu, B.F., and Xu, P.2001.Methods for stress analysis simulating the construction process of high concrete dams.Dam Engineering, 6(4), 243-260.Zhu, B.F.2006.Current situation and prospect of temperature control and cracking prevention technology for concrete dam.Journal of Hydraulic Engineering, 37(12), 1424-1432.(in Chinese)第二篇:英文文献翻译(模版)在回顾D和H的文章时,我愿意第一个去单独地讨论每一篇,然后发表一些总体的观点。

(完整版)机械类外文文献翻译

(完整版)机械类外文文献翻译

文献翻译英文原文:NOVEL METHOD OF REALIZING THE OPTIMAL TRANSMISSION OF THE CRANK-AND-ROCKER MECHANISM DESIGN Abstract: A novel method of realizing the optimal transmission of the crank-and-rocker mechanism is presented. The optimal combination design is made by finding the related optimal transmission parameters. The diagram of the optimal transmission is drawn. In the diagram, the relation among minimum transmission angle, the coefficient of travel speed variation, the oscillating angle of the rocker and the length of the bars is shown, concisely, conveniently and directly. The method possesses the main characteristic. That it is to achieve the optimal transmission parameters under the transmission angle by directly choosing in the diagram, according to the given requirements. The characteristics of the mechanical transmission can be improved to gain the optimal transmission effect by the method. Especially, the method is simple and convenient in practical use.Keywords:Crank-and-rocker mechanism, Optimal transmission angle, Coefficient of travel speed variationINTRODUCTIONBy conventional method of the crank-and-rocker design, it is very difficult to realize the optimal combination between the various parameters for optimal transmission. The figure-table design method introduced in this paper can help achieve this goal. With given conditions, we can, by only consulting the designing figures and tables, get the relations between every parameter and another of the designed crank-and-rocker mechanism. Thus the optimal transmission can be realized.The concerned designing theory and method, as well as the real cases of its application will be introduced later respectively.1ESTABLISHMENT OF DIAGRAM FOR OPTIMAL TRANSMISSION DESIGNIt is always one of the most important indexes that designers pursue to improve the efficiency and property of the transmission. The crank-and-rocker mechanism is widely used in the mechanical transmission. How to improve work ability and reduce unnecessary power losses is directly related to the coefficient of travel speed variation, the oscillating angle of the rocker and the ratio of the crank and rocker. The reasonable combination of these parameters takes an important effect on the efficiency and property of the mechanism, which mainly indicates in the evaluation of the minimum transmission angle.The aim realizing the optimal transmission of the mechanism is how to find themaximum of the minimum transmission angle. The design parameters are reasonably combined by the method of lessening constraints gradually and optimizing separately. Consequently, the complete constraint field realizing the optimal transmission is established.The following steps are taken in the usual design method. Firstly, the initial values of the length of rocker 3l and the oscillating angle of rocker ϕ are given. Then the value of the coefficient of travel speed variation K is chosen in the permitted range. Meanwhile, the coordinate of the fixed hinge of crank A possibly realized is calculated corresponding to value K .1.1 Length of bars of crank and rocker mechanismAs shown in Fig.1, left arc G C 2 is the permitted field of point A . Thecoordinates of point A are chosen by small step from point 2C to point G .The coordinates of point A are 02h y y c A -= (1)22A A y R x -= (2)where 0h , the step, is increased by small increment within range(0,H ). If the smaller the chosen step is, the higher the computational precision will be. R is the radius of the design circle. d is the distance from 2C to G .2cos )2cos(22cos 33ϕθϕϕ⎥⎦⎤⎢⎣⎡--+=l R l d (3) Calculating the length of arc 1AC and 2AC , the length of the bars of themechanism corresponding to point A is obtained [1,2].1.2 Minimum transmission angle min γMinimum transmission angle min γ(see Fig.2) is determined by the equations [3]322142322min 2)(cos l l l l l l --+=γ (4) 322142322max 2)(cos l l l l l l +-+=γ (5) max min180γγ-︒=' (6) where 1l ——Length of crank(mm)2l ——Length of connecting bar(mm)3l ——Length of rocker(mm)4l ——Length of machine frame(mm)Firstly, we choose minimum comparing min γ with minγ'. And then we record all values of min γ greater than or equal to ︒40 and choose the maximum of them.Secondly, we find the maximum of min γ corresponding to any oscillating angle ϕ which is chosen by small step in the permitted range (maximum of min γ is different oscillating angle ϕ and the coefficient of travel speed variation K ).Finally, we change the length of rockerl by small step similarly. Thus we3γcorresponding to the different length of bars, may obtain the maximum ofmindifferent oscillating angle ϕand the coefficient of travel speed variation K.Fig.3 is accomplished from Table for the purpose of diagram design.It is worth pointing out that whatever the length of rocker 3l is evaluated, the location that the maximum of min γ arises is only related to the ratio of the length of rocker and the length of machine frame 3l /4l , while independent of 3l .2 DESIGN METHOD2.1 Realizing the optimal transmission design given the coefficient of travelspeed variation and the maximum oscillating angle of the rockerThe design procedure is as follows.(1) According to given K and ϕ, taken account to the formula the extreme included angle θ is found. The corresponding ratio of the length of bars 3l /4l is obtained consulting Fig.3.︒⨯+-=18011K K θ (7) (2) Choose the length of rocker 3l according to the work requirement, the length of the machine frame is obtained from the ratio 3l /4l .(3) Choose the centre of fixed hinge D as the vertex arbitrarily, and plot an isosceles triangle, the side of which is equal to the length of rocker 3l (see Fig.4), andϕ=∠21DC C . Then plot 212C C M C ⊥, draw N C 1, and make angleθ-︒=∠9012N C C . Thus the point of intersection of M C 2 and N C 1 is gained. Finally, draw the circumcircle of triangle 21C PC ∆.(4) Plot an arc with point D as the centre of the circle, 4l as the radius. The arc intersections arc G C 2 at point A . Point A is just the centre of the fixed hinge of the crank.Therefore, from the length of the crank2/)(211AC AC l -= (8)and the length of the connecting bar112l AC l -= (9)we will obtain the crank and rocker mechanism consisted of 1l , 2l , 3l , and 4l .Thus the optimal transmission property is realized under given conditions.2.2 Realizing the optimal transmission design given the length of the rocker (or the length of the machine frame) and the coefficient of travel speed variationWe take the following steps.(1) The appropriate ratio of the bars 3l /4l can be chosen according to given K . Furthermore, we find the length of machine frame 4l (the length of rocker 3l ).(2) The corresponding oscillating angle of the rocker can be obtained consulting Fig.3. And we calculate the extreme included angle θ.Then repeat (3) and (4) in section 2.13 DESIGN EXAMPLEThe known conditions are that the coefficient of travel speed variation1818.1=K and maximum oscillating angle ︒=40ϕ. The crankandrockermechanism realizing the optimal transmission is designed by the diagram solution method presented above.First, with Eq.(7), we can calculate the extreme included angle ︒=15θ. Then, we find 93.0/43=l l consulting Fig.3 according to the values of θ and ϕ.If evaluate 503=l mm, then we will obtain 76.5393.0/504==l mm. Next, draw sketch(omitted).As result, the length of bars is 161=l mm,462=l mm,503=l mm,76.534=l mm.The minimum transmission angle is︒=--+=3698.462)(arccos 322142322min l l l l l l γ The results obtained by computer are 2227.161=l mm, 5093.442=l mm, 0000.503=l mm, 8986.534=l mm.Provided that the figure design is carried under the condition of the Auto CAD circumstances, very precise design results can be achieved.4 CONCLUSIONSA novel approach of diagram solution can realize the optimal transmission of the crank-and-rocker mechanism. The method is simple and convenient in the practical use. In conventional design of mechanism, taking 0.1 mm as the value of effective the precision of the component sizes will be enough.译文:认识曲柄摇臂机构设计的最优传动方法摘要:一种曲柄摇臂机构设计的最优传动的方法被提出。

机械专业毕业设计相关翻译外文文献

机械专业毕业设计相关翻译外文文献

A PSoC-based parallel inductor connection driverof ultrasonic motorHongzhan Wang 1,Huafeng Li 21Department of Technical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China2Precision Driving Laboratory, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, ChinaAbstract — Schemes for drive and control of the traveling-wave ultrasonic motor (TRUM) is proposed in the paper and then the hardware circuit structure and the software designing of relevant functions for the driver is expounded in detail. The developed system includes two feedback loops; voltage control loop and resonant frequency tracking loop. Comparing to traditional driver of TRUM, this device has greatly improved the controllability of TRUM. What’s more, the motor’s velocity can be kept steady in different value.I. I NTRODUCTIONPiezoelectric ultrasonic motor (USM) is a new type of motor developed since the 1970s. The advantages of USM, such as high torque /volume ratio, noiseless operation, no electromagnetic induction interference and high holding forces without an energy supply, make them attractive in many applications like space, MEMS, high accuracy system, automatic, and camera and so on.The common ways to control the USM are amplitude modulation, frequency modulation and phase difference modulation.Amplitude modulation adjusts the USM speed by modulating the driving voltage amplitude, which advantages are good linearity, simple circuit and smooth velocity change. But the speed range is narrow and the dead zone is big. The torque is small at low speed. Frequency modulation changes the USM speed bymodulating the driving frequency, which has the advantages likegood dynamics, easily start at low speed, and simple circuit. As the resonant point of USM is variable due to variable temperature and non-linearity exists, the stability of this way is not good enough. Phase difference modulation regulates the USM speed by modulating the phase difference of two driving signals between -90° and +90°. The direction and magnitude of speed change smoothly in this way. However, dead zone exits when the phase difference is almost zero and increases when the load torque enlarges. In recent years, many kind of driving circuits have been studied by researchers. A driving circuit with energy feedback, consisting of a push-pull converter and a current-source two-phase parallel resonant inverter, is presented by Lin [1]. It adjusts the duty ratio of the driving signal to control theamplitude of the output voltage. Bal et al. [2] propose a drive system including PWM, PFM and hybrid control techniques. Furthermore, Several driving circuits for TRUM, using special chips, such as DSP and CPLD/FPGA, are also presented. Paper [3] presents a PWM method for speed control of the TRUM using DSP in the control system. It adjusts the duty ratio of the driving signal to control the USM, same as [1]. Paper [4] proposes a DSP controlled drive system of the TRUM. The driving frequency is selected as control input both for the speed and position control loop. Paper [5] studies a drive system using programmable on-chip voltage reference module of microcontroller to generate the input signal, and paper [6] uses CPLD/FPGA in USM servo drive system.Generally, the driving system of USM generates the needed square wave by voltage-controlled oscillator (VCO) first, and then it is power-amplified to drive the motor. By changing the voltage of VCO, the driving frequency is modulated and thespeed is changed finally. As inductance and USM is in serial in the matching circuit, the driving amplitude and frequency are coupled in frequency modulation, which means the drivingamplitude is changed too when the frequency is changed. This makes the speed control difficult. In order to overcome the problem, a new type of driving system based on PsoC (Programmable System-on-Chip) is presented. The driving voltage and frequency can be adjusted separately and the amplitude is stable under variable load. II. D ESIGN OF THE SYSTEM In this design, a 28-pin chip, PSoC CY8C29466, is used to control the driving system, which integrates a microcontroller and general-purpose analog and digital components. With the help of PSoC, the circuit is dynamic reconstruction and the number of components is decreased, which makes the driving circuit and system easy. The USM is driven by sine wave which amplitude and frequency are adjustable. A matching circuit by inductance and USM in parallel is designed to increase the efficiency of circuit. A manual encoder is used to adjust the working parameters. The hardware circuit consists of power part and feedback part, shown in Fig.1, and the power part is composed of boost part and inverter part.Fig. 1. the drive system of the TRUMIII. H ARDWARE CIRCUIT AND SYSTEM BASED PS O CAs stated above, the whole drive system consists of power part and feedback part. The power part is realized by DC/DC and DC/AC circuit. The feedback part contains a monitor-electrode feedback circuit and DC power voltage feedback circuit.A. Power circuit Fig.2 shows the power circuit. As the peak to peak of the TUSM driving voltage is above 100V and the power supple is low voltage DC source, a boost circuit is needed. There are many type of boost circuit like push-pull, half-bridge and full-bridge. The pull-push DC/DC converter has the advantages of no isolate drive, low input voltage, high efficiency of transformer and the inputs of switch tube is common ground, so pull-push DC/DC converter is used here. A full-bridge rectifieris applied after the transformer. L1, L2, C1 and C2 composefilter circuit. The drive circuit is a half-bridge inverter circuit, where C1 and C2 are DC voltage-dividing capacitors. Each bridge leg is used to drive one phase of USM. With specialcontrol sequence of four switching tubes, the high voltage square waves A and B with phase difference of 90° are obtained. When the driving signals’ duty ratio of tube M1 and M2 are changed, the DC amplitude is changed. The driving frequency of USM are modulated by the switching frequency of Q1~Q4. All the above driving signals of switch tubes are generalized by PSoC. La and Lb, which are in parallel with USM, are the matching inductance of USM. As a result, the amplitude and frequency of USM can be adjusted separately. The specifications of driver are listed as follows:Output voltage:200~350V pp , frequency range: 20~50 kHzFig. 2. Power circuitB. Feedback circuitAs the resonant frequency of the USM is variable due to temperature change, closed-loop control is necessary. A piezoelectric ceramic piece is pasted on the stator as a sensor called monitor-electrode, which produces an AC voltage by piezoelectric effect. The AC voltage amplitude is proportional to the speed of USM. In this system, the voltage of the monitor -electrode is divided by the resistors first, and then be rectified through a single-phase bridge and filtered by capacitor. TO get good dynamic character, the capacitor couldn’t be too large. The above circuit is shown is Fig.3. As shown in Fig.2, the potentialof the USM ground, which keeps floating all the time, is higher than the ground of the source. If the voltage divided by thecapacitor is ignored, the ground potential of USM is half the output voltage of half-bridge. As the feedback voltage is much smaller than the working voltage of USM, the feedback will be failed if the ground potential of source is taken as reference ground for the feedback circuit. To overcome the problem, a 3-terminal adjustable reference TL431 and a linear optical coupler PC817 are used.C. Design of control system The control strategy will be described in detail in this section. Fig.4 and Fig.5 show the system structure based on PSoC and the flowchart of the software program.Fig. 4. diagram of the systemWhere:dcf V : Feedback voltage of push-pull converterdc V : Output voltage of push- pull converters V : Feedback voltage of monitor-electrode,A B f f : Frequency of PWM to phase A and phase Bω: Rotational speed of USMInput: signal of manual encoderWhen the USM works for the first time, the amplitude andfrequency of diving voltage are adjusted by a manual encoder. Then the desired parameters are stored in the EEPROM of PSoC and set as the initial values when the USM works next time. The USM works with the driving voltage and monitor-electrode voltage both in closed loop. As the working time increases, the electrical parameters of USM will change, which will cause the amplitude of working voltage changed. In order to keep the amplitude of working voltage stable, thedcV is measured and then the pulse width of PWM1 is adjusted to keep the working voltage equaling to the desired value. As for the tracking of resonant frequency, the voltage of monitor-electrodesV is measured and then the frequency of PWM2 and PWM3 are adjusted to stabilizesV to desired value. By these means, the amplitude and frequency of the working voltage can be regulated separately, which increases the controllability ofFig. 5. Flowchart of the software program D.Deign of the PSocThe main components of CY8C29466 include a M8C Harvard microprocessor, one 24MHz or two 16MHz timer source, 16 digital modules and 12 analog modules. It can be designed as timer, PWM, SPI and amplifier, ADC, DAC, filter and comparator etc.Three 16-bit double-output PWM modules are used to generate the driving signals for push-pull converter and half-bridge inverter respectively. The frequency, duty cycle and dead time can be set as follows1ClockfPeriod=+(1)11PulseWidthDutyCyclePweiod+=+(2)1DeadTimeDTimeClock+= (3) where:Clock: Clock of the PWM modulePeriod: Data in Period RegisterPulseWidth: Date in Pulse Width RegisterDeadTime: Date in Dead Time RegisterA 48MHz clock, twice the frequency of PSoC’s CPU, is applied to improve the accuracy of PWM module.The 8-bit AD module is used to transfer the monitor-electrode voltage and the working voltage to PSoC. The source voltage is taken as reference, and the digital value of voltage is at the range of 0 and 256. Furthermore, a 16-bit timer is used to generate interrupt.IV.E XPERIMENTAL RESULTIn this section, A TRUM with diameter of 45mm is used to verify the developed PSoC controlled USM drive system.To improve the voltage waveform of motor, two small inductors (0.125mH in this case) are connected with the motor in series. Since the value of inductor is very small, the change of output voltage is very small when the frequency changes. Fig.5 (a) and (b) show the voltage wave of drive system with the series inductors or not. With series inductors, the voltage waveform is not very steep.Fig.6 shows the no-load revolving speed of USM at different frequency under different voltage of 200V, 250, 300V and 350V. The frequency and amplitude of the voltage are adjusted separately during the motor running.(a)(b)Fig. 6. Voltage wave (200Vpp): (a) no series inductor, and (b) with seriesinductor.Fig. 6. Revolving speed versus driving frequency (no load) under voltage 200V,250, 300V and 350VV.In this paper, a new type of drive system of TRUM based on PSoc is investigated. The principal of the system is presented. Experiments are carried out with a 45mm diameter TRUM. Experimental results show that the frequency and amplitude of the output voltage is easily controlled with the help of PSoC, which increases the controllability of TRUM.A CKNOWLEDGMENTThe project is supported by National Natural Science Foundation of China (NSFC) (50407004 and 50735002). REFERENCES[1] F.J. Lin, R.Y. Duan, J.C. Yu, “An ultrasonic motor driveusing a current source-parallel-resonant inverter withenergy feedback,” IEEE Trans. Power Electron, 14 (1)1999, pp.31–42.[2]G.Bal, E. Bekiroglu, “A highly effective load adaptiveservo drive system for traveling wave ultrasonic motor,”IEEE Trans. Power Electron, 20(5) 2005, pp.1143–1149.[3]S.W. Chung, K.T. Chau, “Servo speed control oftraveling wave ultrasonic motors using pulse widthmodulation,” Electric Power Components and Systems,29,2001, pp.707–722.[4]G.Bal, E. Bekiroglu, “A PWM technique for DSPcontrolled ultrasonic motor drive system,” ElectricPower Components and Systems, 33 (1) 2005, pp.21–38.[5]Bekiroglu, “Microcontroller-based full control ofultrasonic motor with frequency and voltage adjusting”Sensors and Actuators A, Phys, 2008, pp.151–159.[6]Jian-Shiang Chen and In-Dar Lin, “Toward theimplementation of an ultrasonic motor servo drive usingCPLD/FPGA” Proceedings of the IEEE InternationalSymposium onⅡ. V.2, pp. 903 – 908, 1999。

Mechanical-Design机械设计毕业论文外文文献翻译及原文

Mechanical-Design机械设计毕业论文外文文献翻译及原文

毕业设计(论文)外文文献翻译文献、资料中文题目:机械设计文献、资料英文题目:Mechanical Design文献、资料来源:文献、资料发表(出版)日期:院(部):专业:班级:姓名:学号:指导教师:翻译日期: 2017.02.14外文资料翻译译文机械设计摘要:机器是由机械装置和其它组件组成的。

它是一种用来转换或传递能量的装置,例如:发动机、涡轮机、车辆、起重机、印刷机、洗衣机、照相机和摄影机等。

许多原则和设计方法不但适用于机器的设计,也适用于非机器的设计。

术语中的“机械装置设计”的含义要比“机械设计”的含义更为广泛一些,机械装置设计包括机械设计。

在分析运动及设计结构时,要把产品外型以及以后的保养也要考虑在机械设计中。

在机械工程领域中,以及其它工程领域中,所有这些都需要机械设备,比如:开关、凸轮、阀门、船舶以及搅拌机等。

关键词:设计流程设计规则机械设计设计流程设计开始之前就要想到机器的实际性,现存的机器需要在耐用性、效率、重量、速度,或者成本上得到改善。

新的机器必需具有以前机器所能执行的功能。

在设计的初始阶段,应该允许设计人员充分发挥创造性,不要受到任何约束。

即使产生了许多不切实际的想法,也会在设计的早期,即在绘制图纸之前被改正掉。

只有这样,才不致于阻断创新的思路。

通常,还要提出几套设计方案,然后加以比较。

很有可能在这个计划最后决定中,使用了某些不在计划之内的一些设想。

一般的当外型特点和组件部分的尺寸特点分析得透彻时,就可以全面的设计和分析。

接着还要客观的分析机器性能的优越性,以及它的安全、重量、耐用性,并且竞争力的成本也要考虑在分析结果之内。

每一个至关重要的部分要优化它的比例和尺寸,同时也要保持与其它组成部分相协调。

也要选择原材料和处理原材料的方法。

通过力学原理来分析和实现这些重要的特性,如那些静态反应的能量和摩擦力的最佳利用,像动力惯性、加速动力和能量;包括弹性材料的强度、应力和刚度等材料的物理特性,以及流体润滑和驱动器的流体力学。

机械类英文文献+翻译

机械类英文文献+翻译

机械类英文文献+翻译20.9 MACHINABILITYThe machinability of a material usually defined in terms of four factors:1、Surface finish and integrity of the machined part;2、Tool life obtained;3、Force and power requirements;4、Chip control.Thus, good machinability good surface finish and integrity, long tool life, and low force And power requirements. As for chip control, long and thin (stringy) cured chips, if not broken up, can severely interfere with the cutting operation by becoming entangled in the cutting zone.Because of the complex nature of cutting operations, it is difficult to establish relationships that quantitatively define the machinability of a material. In manufacturing plants, tool life and surface roughness are generally considered to be the most important factors in machinability. Although not used much any more, approximate machinability ratings are available in the example below.20.9.1 Machinability Of SteelsBecause steels are among the most important engineering materials (as noted in Chapter 5), their machinability has been studied extensively. The machinability of steels has been mainly improved by adding lead and sulfur to obtain so-called free-machining steels.Resulfurized and Rephosphorized steels. Sulfur in steels forms manganese sulfide inclusions (second-phase particles), which act as stress raisers in the primary shear zone. As a result, the chips produced break up easily and are small; this improves machinability. The size, shape, distribution, and concentration of these inclusions significantly influence machinability. Elements such as tellurium and selenium, which are both chemically similar to sulfur, act as inclusion modifiers in resulfurized steels.Phosphorus in steels has two major effects. It strengthens the ferrite, causingincreased hardness. Harder steels result in better chip formation and surface finish. Note that soft steels can be difficult to machine, with built-up edge formation and poor surface finish. The second effect is that increased hardness causes the formation of short chips instead of continuous stringy ones, thereby improving machinability.Leaded Steels. A high percentage of lead in steels solidifies at the tip of manganese sulfide inclusions. In non-resulfurized grades of steel, lead takes the form of dispersed fine particles. Lead is insoluble in iron, copper, and alumin um and their alloys. Because of its low shear strength, therefore, lead acts as a solid lubricant (Section 32.11) and is smeared over the tool-chip interface du ring cutting. This behavior has been verified by the presence of high concentra tions of lead on the tool-side face of chips when machining leaded steels.When the temperature is sufficiently high-for instance, at high cutting spee ds and feeds (Section 20.6)—the lead melts directly in front of the tool, acting as a liquid lubricant. In addition to this effect, lead lowers the shear stress in the primary shear zone, reducing cutting forces and power consumption. Lead can be used in every grade of steel, such as 10xx, 11xx, 12xx, 41xx, etc. Le aded steels are identified by the letter L between the second and third numeral s (for example, 10L45). (Note that in stainless steels, similar use of the letter L means “low carbon,”a condition that improves their corrosion resistance.)However, because lead is a well-known toxin and a pollutant, there are se rious environmental concerns about its use in steels (estimated at 4500 tons of lead consumption every year in the production of steels). Consequently, there is a continuing trend toward eliminating the use of lead in steels (lead-free ste els). Bismuth and tin are now being investigated as possible substitutes for lea d in steels.Calcium-Deoxidized Steels. An important development is calcium-deoxidize d steels, in which oxide flakes of calcium silicates (CaSo) are formed. These f lakes, in turn, reduce the strength of the secondary shear zone, decreasing tool-chip interface and wear. Temperature is correspondingly reduced. Consequently, these steels produce less crater wear, especially at high cutting speeds.Stainless Steels. Austenitic (300 series) steels are generally difficult to mac hine. Chatter can be s problem, necessitating machine tools with high stiffness. However, ferritic stainless steels (also 300 series) have good machinability. Martensitic (400 series) steels are abrasive, tend to form a built-up edge, and req uire tool materials with high hot hardness and crater-wear resistance. Precipitati on-hardening stainless steels are strong and abrasive, requiring hard and abrasio n-resistant tool materials.The Effects of Other Elements in Steels on Machinability. The presence of aluminum and silicon in steels is always harmful because these elements com bine with oxygen to form aluminum oxide and silicates, which are hard and a brasive. These compounds increase tool wear and reduce machinability. It is es sential to produce and use clean steels.Carbon and manganese have various effects on the machinability of steels, depending on their composition. Plain low-carbon steels (less than 0.15% C) c an produce poor surface finish by forming a built-up edge. Cast steels are mor e abrasive, although their machinability is similar to that of wrought steels. To ol and die steels are very difficult to machine and usually require annealing pr ior to machining. Machinability of most steels is improved by cold working, w hich hardens the material and reduces the tendency for built-up edge formation.Other alloying elements, such as nickel, chromium, molybdenum, and vana dium, which improve the properties of steels, generally reduce machinability. T he effect of boron is negligible. Gaseous elements such as hydrogen and nitrog en can have particularly detrimental effects on the properties of steel. Oxygen has been shown to have a strong effect on the aspect ratio of the manganese sulfide inclusions; the higher the oxygen content, the lower the aspect ratio an d the higher the machinability.In selecting various elements to improve machinability, we should consider the possible detrimental effects of these elements on the properties and strengt h of the machined part in service. At elevated temperatures, for example, lead causes embrittlement of steels (liquid-metal embrittlement, hot shortness; see Se ction 1.4.3), although at room temperature it has no effect on mechanical prop erties.Sulfur can severely reduce the hot workability of steels, because of the fo rmation of iron sulfide, unless sufficient manganese is present to prevent such formation. At room temperature, the mechanical properties of resulfurized steelsdepend on the orientation of the deformed manganese sulfide inclusions (aniso tropy). Rephosphorized steels are significantly less ductile, and are produced so lely to improve machinability.20.9.2 Machinability of Various Other MetalsAluminum is generally very easy to machine, although the softer grades te nd to form a built-up edge, resulting in poor surface finish. High cutting speed s, high rake angles, and high relief angles are recommended. Wrought aluminu m alloys with high silicon content and cast aluminum alloys may be abrasive; they require harder tool materials. Dimensional tolerance control may be a pro blem in machining aluminum, since it has a high thermal coefficient of expans ion and a relatively low elastic modulus.Beryllium is similar to cast irons. Because it is more abrasive and toxic, t hough, it requires machining in a controlled environment.Cast gray irons are generally machinable but are. Free carbides in castings reduce their machinability and cause tool chipping or fracture, necessitating to ols with high toughness. Nodular and malleable irons are machinable with hard tool materials.Cobalt-based alloys are abrasive and highly work-hardening. They require sharp, abrasion-resistant tool materials and low feeds and speeds.Wrought copper can be difficult to machine because of built-up edge form ation, although cast copper alloys are easy to machine. Brasses are easy to ma chine, especially with the addition pf lead (leaded free-machining brass). Bronz es are more difficult to machine than brass.Magnesium is very easy to machine, with good surface finish and prolong ed tool life. However care should be exercised because of its high rate of oxi dation and the danger of fire (the element is pyrophoric).Molybdenum is ductile and work-hardening, so it can produce poor surfac e finish. Sharp tools are necessary.Nickel-based alloys are work-hardening, abrasive, and strong at high tempe ratures. Their machinability is similar to that of stainless steels.Tantalum is very work-hardening, ductile, and soft. It produces a poor surf ace finish; tool wear is high.Titanium and its alloys have poor thermal conductivity (indeed, the lowest of all metals), causing significant temperature rise and built-up edge; they can be difficult to machine.Tungsten is brittle, strong, and very abrasive, so its machinability is low, although it greatly improves at elevated temperatures.Zirconium has good machinability. It requires a coolant-type cutting fluid, however, because of the explosion and fire.20.9.3 Machinability of Various MaterialsGraphite is abrasive; it requires hard, abrasion-resistant, sharp tools.Thermoplastics generally have low thermal conductivity, low elastic modul us, and low softening temperature. Consequently, machining them requires tools with positive rake angles (to reduce cutting forces), large relief angles, small depths of cut and feed, relatively high speeds, and proper support of the work piece. Tools should be sharp.External cooling of the cutting zone may be necessary to keep the chips f rom becoming “gummy”and sticking to the tools. Cooling can usually be achi eved with a jet of air, vapor mist, or water-soluble oils. Residual stresses may develop during machining. To relieve these stresses, machined parts can be an nealed for a period of time at temperatures ranging from to ( to ), and then cooled slowly and uniformly to room temperature.Thermosetting plastics are brittle and sensitive to thermal gradients during cutting. Their machinability is generally similar to that of thermoplastics.Because of the fibers present, reinforced plastics are very abrasive and are difficult to machine. Fiber tearing, pulling, and edge delamination are significa nt problems; they can lead to severe reduction in the load-carrying capacity of the component. Furthermore, machining of these materials requires careful rem oval of machining debris to avoid contact with and inhaling of the fibers.The machinability of ceramics has improved steadily with the development of nanoceramics (Section 8.2.5) and with the selection of appropriate processi ng parameters, such as ductile-regime cutting (Section 22.4.2).Metal-matrix and ceramic-matrix composites can be difficult to machine, d epending on the properties of the individual components, i.e., reinforcing or wh iskers, as well as the matrix material.20.9.4 Thermally Assisted MachiningMetals and alloys that are difficult to machine at room temperature can be machined more easily at elevated temperatures. In thermally assisted machinin g (hot machining), the source of heat—a torch, induction coil, high-energy bea m (such as laser or electron beam), or plasma arc—is forces, (b) increased too l life, (c) use of inexpensive cutting-tool materials, (d) higher material-removal rates, and (e) reduced tendency for vibration and chatter.It may be difficult to heat and maintain a uniform temperature distribution within the workpiece. Also, the original microstructure of the workpiece may be adversely affected by elevated temperatures. Most applications of hot machi ning are in the turning of high-strength metals and alloys, although experiment s are in progress to machine ceramics such as silicon nitride.SUMMARYMachinability is usually defined in terms of surface finish, tool life, force and power requirements, and chip control. Machinability of materials depends n ot only on their intrinsic properties and microstructure, but also on proper sele ction and control of process variables.20.9 可机加工性一种材料的可机加工性通常以四种因素的方式定义:1、分的表面光洁性与表面完整性。

机械专业毕业设计外文翻译相关外文文献

机械专业毕业设计外文翻译相关外文文献
a
Fraunhofer-IBMT Technology Center Hialeah, 601 West 20 th Street, Hialeah, FL 33010, USA b TRS Ceramics, Inc, 2820 E. College Avenue, Suite J, State College, PA 16801, USA Received 28 January 2002; accepted 24 March 2002
* Corresponding author. Tel.: 1 1-305-925-1260; fax: 1 1-305-925-1269. E-mail addresses: epark@ (S.-E.E. Park), info@ (W. Hackenberger). 1359-0286 / 02 / $ – see front matter 2002 Elsevier Science Ltd. All rights reserved. PII: S1359-0286( 02 )00023-2
Fig. 1. Comparison of E-field induced strains for relaxor-PT single crystals versus various types of electroactive ceramics, (a) non-hysteretic strain behavior at E-fields before the E-field induced phase transition, and (b) strain behaviors associated with the E-field induced phase transition.
Current Opinion in Solid State and Materials Science 6 (2002) 11–18

机械设计制造及其自动化毕业论文中英文资料外文翻译

机械设计制造及其自动化毕业论文中英文资料外文翻译

机械设计创造及其自动化毕业论文外文文献翻译INTEGRATION OF MACHINERY译文题目专业机械设计创造及其自动化外文资料翻译INTEGRATION OF MACHINERY(From ELECTRICAL AND MACHINERY INDUSTRY)ABSTRACTMachinery was the modern science and technology development inevitable result, this article has summarized the integration of machinery technology basic outline and the development background .Summarized the domestic and foreign integration of machinery technology present situation, has analyzed the integration of machinery technology trend of development.Key word: integration of machinery ,technology, present situation ,product t,echnique of manufacture ,trend of development0. Introduction modern science and technology unceasing development, impelled different discipline intersecting enormously with the seepage, has caused the project domain technological revolution and the transformation .In mechanical engineering domain, because the microelectronic technology and the computer technology rapid development and forms to the mechanical industry seepage the integration of machinery, caused the mechanical industry the technical structure, the product organization, the function and the constitution, the production method and the management systemof by machinery for the characteristic integration ofdevelopment phase.1. Integration of machinery outline integration of machinery is refers in the organization new owner function, the power function, in the information processing function and the control function introduces the electronic technology, unifies the system the mechanism and the computerization design and the software which constitutes always to call. The integration of machinery development also has become one to have until now own system new discipline, not only develops along with the science and technology, but also entrusts with the new content .But its basic characteristic may summarize is: The integration of machinery is embarks from the system viewpoint, synthesis community technologies and so on utilization mechanical technology, microelectronic technology, automatic control technology, computer technology, information technology, sensing observation and control technology, electric power electronic technology, connection technology, information conversion technology as well as software programming technology, according to the system function goal and the optimized organization goal, reasonable disposition and the layout various functions unit, in multi-purpose, high grade, redundant reliable, in the low energy consumption significance realize the specific function value, and causes the overall system optimization the systems engineering technology .From this produces functional system, then becomes an integration of machinery systematic or the integration of machinery product. Therefore, of coveringtechnology is based on the above community technology organic fusion one kind of comprehensive technology, but is not mechanical technical, the microelectronic technology as well as other new technical simple combination, pieces together .This is the integration of machinery and the machinery adds the machinery electrification which the electricity forms in the concept basic difference .The mechanical engineering technology has the merely technical to develop the machinery electrification, still was the traditional machinery, its main function still was replaces with the enlargement physical strength .But after develops the integration of machinery, micro electron installment besides may substitute for certain mechanical parts the original function, but also can entrust with many new functions,like the automatic detection, the automatic reduction information, demonstrate the record, the automatic control and the control automatic diagnosis and the protection automatically and so on .Not only namely the integration of machinery product is human's hand and body extending, human's sense organ and the brains look, has the intellectualized characteristic is the integration of machinery and the machinery electrification distinguishes in the function essence.2. Integration of machinery development condition integration of machinery development may divide into 3 stages roughly.20th century 60's before for the first stage, this stage is called the initial stage .In this time, the people determination not on own initiative uses the electronic technology the preliminary achievement to consummate the mechanical product the performance .Specially in Second World War period, the war has stimulated the mechanical product and the electronic technology union, these mechanical and electrical union military technology, postwar transfers civilly, to postwar economical restoration positive function .Developed and the development at that time generally speaking also is at the spontaneouscondition .Because at that time the electronic technology development not yet achieved certain level, mechanical technical and electronic technology union also not impossible widespread and thorough development, already developed the product was also unable to promote massively. The 20th century 70~80 ages for the second stage, may be called the vigorous development stage .This time, the computer technology, the control technology, the communication development, has laid the technology base for the integration of machinery development . Large-scale, ultra large scale integrated circuit and microcomputer swift and violent development, has provided the full material base for the integration of machinery development .This time characteristic is :①A mechatronics word first generally is accepted in Japan, probably obtains the quite widespread acknowledgment to 1980s last stages in the worldwide scale ;②The integration of machinery technology and the product obtained the enormous development ;③The various countries start to the integration of machinery technology and the product give the very big attention and the support. 1990s later periods, started the integration of machinery technology the new stagewhich makes great strides forward to the intellectualized direction, the integration of machinery enters the thorough development time .At the same time, optics, the communication and so on entered the integration of machinery, processes the technology also zhan to appear tiny in the integration of machinery the foot, appeared the light integration of machinery and the micro integration of machinery and so on the new branch; On the other hand to the integration of machinery system modeling design, the analysis and the integrated method, the integration of machinery discipline system and the trend of development has all conducted the thorough research .At the same time, because the hugeprogress which domains and so on artificial intelligence technology, neural network technology and optical fiber technology obtain, opened the development vast world for the integration of machinery technology .These research, will urge the integration of machinery further to establish the integrity the foundation and forms the integrity gradually the scientific system. Our country is only then starts from the beginning of 1980s in this aspect to study with the application .The State Councilsummary had considered fully on international the influence which and possibly brought from this about the integration of machinery technology developmenttrend .Many universities, colleges and institutes, the development facility and some large and middle scale enterprises have done the massive work to this technical development and the application, does not yield certain result, but and so on the advanced countries compared with Japan still has the suitable disparity.3. Integration of machinery trend of development integrations of machinery are the collection machinery, the electron, optics, the control, the computer, the information and so on the multi-disciplinary overlapping syntheses, its development and the progress rely on and promote the correlation technology development and the progress .Therefore, the integration of machinery main development direction is as follows:3.1 Intellectualized intellectualizations are 21st century integration of machinery technological development important development directions .Theartificial intelligence obtains day by day in the integration of machinery constructor's research takes, the robot and the numerical control engine bedis to the machine behavior description, is in the control theory foundation, the absorption artificial intelligence, the operations research, the computer science, the fuzzy mathematics, the psychology, the physiology and the chaos dynamics and so on the new thought, the new method, simulate the human intelligence, enable it to have abilities and so on judgment inference, logical thinking, independent decision-making, obtains the higher control goal in order to .Indeed, enable the integration of machinery product to have with the human identical intelligence, is not impossible, also is nonessential .But, the high performance, the high speed microprocessor enable the integration of machinery product to have preliminary intelligent or human's partial intelligences, then is completely possible and essential.In the modern manufacture process, the information has become the control manufacture industry the determining factor, moreover is the most active actuation factor .Enhances the manufacture system information-handling capacity to become the modern manufacture science development a key point .As a result of the manufacture system information organization and structure multi-level, makes the information the gain, the integration and the fusion presents draws up the character, information measure multi-dimensional, as well as information organization's multi-level .In the manufacture information structural model, manufacture information uniform restraint, dissemination processing and magnanimous data aspects and so on manufacture knowledge library management, all also wait for further break through.Each kind of artificial intelligence tool and the computation intelligence method promoted the manufacture intelligence development in the manufacture widespread application .A kind based on the biological evolution algorithm computation intelligent agent, in includes thescheduling problem in the combination optimization solution area of technology, receives the more and more universal attention, hopefully completes the combination optimization question when the manufacture the solution speed and the solution precision aspect breaks through the question scale in pairs the restriction .The manufacture intelligence also displays in: The intelligent dispatch, the intelligent design, the intelligent processing, the robot study, the intelligent control, the intelligent craft plan, the intelligent diagnosis and so on are various These question key breakthrough, may form the product innovation the basic research system. Between 2 modern mechanical engineering front science different science overlapping fusion will have the new science accumulation, the economical development and society's progress has had the new request and the expectation to the science and technology, thus will form the front science .The front science also has solved and between the solution scientific question border area .The front science has the obvious time domain, the domain and the dynamic characteristic .The project front science distinguished in the general basic science important characteristic is it has covered the key science and technology question which the project actual appeared.Manufacture system is a complex large-scale system, for satisfies the manufacture system agility, the fast response and fast reorganization ability, must profit from the information science, the life sciences and the social sciences and so on the multi-disciplinary research results, the exploration manufacture system new architecture, the manufacture pattern and the manufacture system effective operational mechanism .Makes the system optimization the organizational structure and the good movement condition is makes the system modeling , the simulation and the optimized essential target .Not only the manufacture system new architecture to makes the enterprise the agility and may reorganize ability to the demand response ability to have the vital significance, moreover to made the enterprise first floor production equipment the flexibility and may dynamic reorganization ability set a higher request .The biological manufacture view more and more many is introduced the manufacture system, satisfies the manufacture system new request.The study organizes and circulates method and technique of complicated system from the biological phenomenon, is a valid exit which will solve many hard nut to cracks that manufacturing industry face from now on currently .Imitating to living what manufacturing point is mimicry living creature organ of from the organization, from match more, from growth with from evolution etc. function structure and circulate mode of a kind of manufacturing system and manufacturing process.The manufacturing drives in the mechanism under, continuously by one's own perfect raise on organizing structure and circulating mode and thus to adapt the process of[with] ability for the environment .For from descend but the last product proceed together a design and make a craft rules the auto of the distance born, produce system of dynamic state reorganization and product and manufacturing the system tend automatically excellent provided theories foundation and carry out acondition .Imitate to living a manufacturing to belong to manufacturing science and life science of"the far good luck is miscellaneous to hand over", it will produce to the manufacturing industry for 21 centuries huge of influence .机电一体化摘要机电一体化是现代科学技术发展的必然结果,本文简述了机电一体化技术的基本概要和发展背景。

机械类外文文献及翻译

机械类外文文献及翻译

机械类外文文献及翻译(文档含中英文对照即英文原文和中文翻译)原文:GEAR AND SHAFT INTRODUCTIONAbstract:The important position of the wheel gear and shaft can't falter in traditional machine and modern machines.The wheel gear and shafts mainly install the direction that delivers the dint at the principal axis box. The passing to process to make them can is divided into many model numbers, using for many situations respectively. So we must be the multilayers to the understanding of the wheel gear and shaft in many ways .Key words: Wheel gear; ShaftIn the force analysis of spur gears, the forces are assumed to act in a single plane. We shall study gears in which the forces have three dimensions. The reason for this, in the case of helical gears, is that the teeth are not parallel to the axis of rotation. And in the case ofbevel gears, the rotational axes are not parallel to each other. There are also other reasons, as we shall learn.Helical gears are used to transmit motion between parallel shafts. The helix angle is the same on each gear, but one gear must have a right-hand helix and the other a left-hand helix. The shape of the tooth is an involute helicoid. If a piece of paper cut in the shape of a parallelogram is wrapped around a cylinder, the angular edge of the paper becomes a helix. If we unwind this paper, each point on the angular edge generates an involute curve. The surface obtained when every point on the edge generates an involute is called an involute helicoid.The initial contact of spur-gear teeth is a line extending all the way across the face of the tooth. The initial contact of helical gear teeth is a point, which changes into a line as the teeth come into more engagement. In spur gears the line of contact is parallel to the axis of the rotation; in helical gears, the line is diagonal across the face of the tooth. It is this gradual of the teeth and the smooth transfer of load from one tooth to another, which give helical gears the ability to transmit heavy loads at high speeds. Helical gears subject the shaft bearings to both radial and thrust loads. When the thrust loads become high or are objectionable for other reasons, it may be desirable to use double helical gears. A double helical gear (herringbone) is equivalent to two helical gears of opposite hand, mounted side by side on the same shaft. They develop opposite thrust reactions and thus cancel out the thrust load. When two or more single helical gears are mounted on the same shaft, the hand of the gears should be selected so as to produce the minimum thrust load.Crossed-helical, or spiral, gears are those in which the shaft centerlines are neither parallel nor intersecting. The teeth of crossed-helical fears have point contact with each other, which changes to line contact as the gears wear in. For this reason they will carry out very small loads and are mainly for instrumental applications, and are definitely not recommended for use in the transmission of power. There is on difference between a crossed heli : cal gear and a helical gear until they are mounted in mesh with each other. They are manufactured in the same way. A pair of meshed crossed helical gears usually have the same hand; that is ,a right-hand driver goes with a right-hand driven. In the design of crossed-helical gears, the minimum sliding velocity is obtained when the helix angle areequal. However, when the helix angle are not equal, the gear with the larger helix angle should be used as the driver if both gears have the same hand.Worm gears are similar to crossed helical gears. The pinion or worm has a small number of teeth, usually one to four, and since they completely wrap around the pitch cylinder they are called threads. Its mating gear is called a worm gear, which is not a true helical gear. A worm and worm gear are used to provide a high angular-velocity reduction between nonintersecting shafts which are usually at right angle. The worm gear is not a helical gear because its face is made concave to fit the curvature of the worm in order to provide line contact instead of point contact. However, a disadvantage of worm gearing is the high sliding velocities across the teeth, the same as with crossed helical gears.Worm gearing are either single or double enveloping. A single-enveloping gearing is onein which the gear wraps around or partially encloses the worm.. A gearing in which each element partially encloses the other is, of course, a double-enveloping worm gearing. The important difference between the two is that area contact exists between the teeth of double-enveloping gears while only line contact between those of single-enveloping gears. The worm and worm gear of a set have the same hand of helix as for crossed helical gears, but the helix angles are usually quite different. The helix angle on the worm is generally quite large, and that on the gear very small. Because of this, it is usual to specify the lead angle on the worm, which is the complement of the worm helix angle, and the helix angle on the gear; the two angles are equal for a 0-deg. Shaft angle.When gears are to be used to transmit motion between intersecting shaft, some of bevel gear is required. Although bevel gear are usually made for a shaft angle of 0 deg. They may be produced for almost any shaft angle. The teeth may be cast, milled, or generated. Only the generated teeth may be classed as accurate. In a typical bevel gear mounting, one of the gear is often mounted outboard of the bearing. This means that shaft deflection can be more pronounced and have a greater effect on the contact of teeth. Another difficulty, which occurs in predicting the stress in bevel-gear teeth, is the fact the teeth are tapered.Straight bevel gears are easy to design and simple to manufacture and give very good results in service if they are mounted accurately and positively. As in the case of squr gears, however, they become noisy at higher values of the pitch-line velocity. In these cases it is often go : od design practice to go to the spiral bevel gear, which is the bevel counterpart of thehelical gear. As in the case of helical gears, spiral bevel gears give a much smoother tooth action than straight bevel gears, and hence are useful where high speed are encountered.It is frequently desirable, as in the case of automotive differential applications, to have gearing similar to bevel gears but with the shaft offset. Such gears are called hypoid gears because their pitch surfaces are hyperboloids of revolution. The tooth action between such gears is a combination of rolling and sliding along a straight line and has much in common with that of worm gears.A shaft is a rotating or stationary member, usually of circular cross section, having mounted upon it such elementsas gears, pulleys, flywheels, cranks, sprockets, and other power-transmission elements. Shaft may be subjected to bending, tension, compression, or torsional loads, acting singly or in combination with one another. When they are combined, one may expect to find both static and fatigue strength to be important design considerations, since a single shaft may be subjected to static stresses, completely reversed, and repeated stresses, all acting at the same time.The word “shaft” covers numerous v ariations, such as axles and spindles. Anaxle is a shaft, wither stationary or rotating, nor subjected to torsion load. A shirt rotating shaft is often called a spindle.When either the lateral or the torsional deflection of a shaft must be held to close limits, the shaft must be sized on the basis of deflection before analyzing the stresses. The reason for this is that, if the shaft is made stiff enough so that the deflection is not too large, it is probable that the resulting stresses will be safe. But by no means should the designer assume that they are safe; it is almost always necessary to calculate them so that he knows they are within acceptable limits. Whenever possible, the power-transmission elements, such as gears or pullets, should be located close to the supporting bearings, This reduces the bending moment, and hence the deflection and bending stress.Although the von Mises-Hencky-Goodman method is difficult to use in design of shaft, it probably comes closest to predicting actual failure. Thus it is a good way of checking a shaft that has already been designed or of discovering why a particular shaft has failed in service. Furthermore, there are a considerable number of shaft-design problems in which the dimension are pretty well limited by other considerations, such as rigidity, and it is only necessary for the designer to discover something about the fillet sizes, heat-treatment,and surface finish and whether or not shot peening is necessary in order to achieve the required life and reliability.Because of the similarity of their functions, clutches and brakes are treated together. In a simplified dynamic representation of a friction clutch, or brake, two in : ertias I and I traveling at the respective angular velocities W and W, one of which may be zero in the case of brake, are to be brought to the same speed by engaging the clutch or brake. Slippage occurs because the two elements are running at different speeds and energy is dissipated during actuation, resulting in a temperature rise. In analyzing the performance of these devices we shall be interested in the actuating force, the torque transmitted, the energy loss and the temperature rise. The torque transmitted is related to the actuating force, the coefficient of friction, and the geometry of the clutch or brake. This is problem in static, which will have to be studied separately for eath geometric configuration. However, temperature rise is related to energy loss and can be studied without regard to the type of brake or clutch because the geometry of interest is the heat-dissipating surfaces. The various types of clutches and brakes may be classified as fllows:. Rim type with internally expanding shoes. Rim type with externally contracting shoes. Band type. Disk or axial type. Cone type. Miscellaneous typeThe analysis of all type of friction clutches and brakes use the same general procedure. The following step are necessary:. Assume or determine the distribution of pressure on the frictional surfaces.. Find a relation between the maximum pressure and the pressure at any point. Apply the condition of statical equilibrium to find (a) the actuating force, (b) the torque, and (c) the support reactions.Miscellaneous clutches include several types, such as the positive-contact clutches, overload-release clutches, overrunning clutches, magnetic fluid clutches, and others.A positive-contact clutch consists of a shift lever and two jaws. The greatest differences between the various types of positive clutches are concerned with the design of the jaws. To provide a longer period of time for shift action during engagement, the jaws may be ratchet-shaped, or gear-tooth-shaped. Sometimes a great many teeth or jaws are used, and they may be cut either circumferentially, so that they engage by cylindrical mating, or on the faces of the mating elements.Although positive clutches are not used to the extent of the frictional-contact type, they do have important applications where synchronous operation is required.Devices such as linear drives or motor-operated screw drivers must run to definite limit and then come to a stop. An overload-release type of clutch is required for these applications. These clutches are usually spring-loaded so as to release at a predetermined toque. The clicking sound which is heard when the overload point is reached is considered to be a desirable signal.An overrunning clutch or coupling permits the driven member of a machine to “freewheel” or “overrun” bec ause the driver is stopped or because another source of power increase the speed of the driven. This : type of clutch usually uses rollers or balls mounted between an outer sleeve and an inner member having flats machined around the periphery. Driving action is obtained by wedging the rollers between the sleeve and the flats. The clutch is therefore equivalent to a pawl and ratchet with an infinite number of teeth.Magnetic fluid clutch or brake is a relatively new development which has two parallel magnetic plates. Between these plates is a lubricated magnetic powder mixture. An electromagnetic coil is inserted somewhere in the magnetic circuit. By varying the excitation to this coil, the shearing strength of the magnetic fluid mixture may be accurately controlled. Thus any condition from a full slip to a frozen lockup may be obtained.齿轮和轴的介绍摘要:在传统机械和现代机械中齿轮和轴的重要地位是不可动摇的。

机械类外文文献翻译(中英文翻译)

机械类外文文献翻译(中英文翻译)

机械类外文文献翻译(中英文翻译)英文原文Mechanical Design and Manufacturing ProcessesMechanical design is the application of science and technology to devise new or improved products for the purpose of satisfying human needs. It is a vast field of engineering technology which not only concerns itself with the original conception of the product in terms of its size, shape and construction details, but also considers the various factors involved in the manufacture, marketing and use of the product.People who perform the various functions of mechanical design are typically called designers, or design engineers. Mechanical design is basically a creative activity. However, in addition to being innovative, a design engineer must also have a solid background in the areas of mechanical drawing, kinematics, dynamics, materials engineering, strength of materials and manufacturing processes.As stated previously, the purpose of mechanical design is to produce a product which will serve a need for man. Inventions, discoveries and scientific knowledge by themselves do not necessarily benefit people; only if they are incorporated into a designed product will a benefit be derived. It should be recognized, therefore, that a human need must be identified before a particular product is designed.Mechanical design should be considered to be an opportunity to use innovative talents to envision a design of a product, to analyze the systemand then make sound judgments on how the product is to be manufactured. It is important to understand the fundamentals of engineering rather than memorize mere facts and equations. There are no facts or equations which alone can be used to provide all the correct decisions required to produce a good design.On the other hand, any calculations made must be done with the utmost care and precision. For example, if a decimal point is misplaced, an otherwise acceptable design may not function.Good designs require trying new ideas and being willing to take a certain amount of risk, knowing that if the new idea does not work the existing method can be reinstated. Thus a designer must have patience, since there is no assurance of success for the time and effort expended. Creating a completely new design generally requires that many old and well-established methods be thrust aside. This is not easy since many people cling to familiar ideas, techniques and attitudes. A design engineer should constantly search for ways to improve an existing product and must decide what old, proven concepts should be used and what new, untried ideas should be incorporated.New designs generally have "bugs" or unforeseen problems which must be worked out before the superior characteristics of the new designs can be enjoyed. Thus there is a chance for a superior product, but only at higher risk. It should be emphasized that, if a design does not warrant radical new methods, such methods should not be applied merely for the sake of change.During the beginning stages of design, creativity should be allowedto flourish without a great number of constraints. Even though many impractical ideas may arise, it is usually easy to eliminate them in the early stages of design before firm details are required by manufacturing. In this way, innovative ideas are not inhibited. Quite often, more than one design is developed, up to the point where they can be compared against each other. It is entirely possible that the design which is ultimately accepted will use ideas existing in one of the rejected designs that did not show as much overall promise.Psychologists frequently talk about trying to fit people to the machines they operate. It is essentially the responsibility of the design engineer to strive to fit machines to people. This is not an easy task, since there is really no average person for which certain operating dimensions and procedures are optimum.Another important point which should be recognized is that a design engineer must be able to communicate ideas to other people if they are to be incorporated. Communicating the design to others is the final, vital step in the design process. Undoubtedly many great designs, inventions, and creative works have been lost to mankind simply because the originators were unable or unwilling to explain their accomplishments to others. Presentation is a selling job. The engineer, when presenting a new solution to administrative, management, or supervisory persons, is attempting to sell or to prove to them that this solution is a better one. Unless this can be done successfully, the time and effort spent on obtaining the solution have been largely wasted.Basically, there are only three means of communication available tous. These are the written, the oral, and the graphical forms. Therefore the successful engineer will be technically competent and versatile in all three forms of communication. A technically competent person who lacks ability in any one of these forms is severely handicapped. If ability in all three forms is lacking, no one will ever know how competent that person is!The competent engineer should not be afraid of the possibility of not succeeding in a presentation. In fact, occasional failure should be expected because failure or criticism seems to accompany every really creative idea. There is a great deal to be learned from a failure, and the greatest gains are obtained by those willing to risk defeat. In the final analysis, the real failure would lie in deciding not to make the presentation at all. To communicate effectively, the following questions must be answered:(1) Does the design really serve a human need?(2) Will it be competitive with existing products of rival companies?(3) Is it economical to produce?(4) Can it be readily maintained?(5) Will it sell and make a profit?Only time will provide the true answers to the preceding questions, but the product should be designed, manufactured and marketed only with initial affirmative answers. The design engineer also must communicate the finalized design to manufacturing through the use of detail and assembly drawings.Quite often, a problem will occur during the manufacturing cycle [3].It may be that a change is required in the dimensioning or tolerancing of a part so that it can be more readily produced. This fails in the category of engineering changes which must be approved by the design engineer so that the product function will not be adversely affected. In other cases, a deficiency in the design may appear during assembly or testing just prior to shipping. These realities simply bear out the fact that design is a living process. There is always a better way to do it and the designer should constantly strive towards finding that better way.Designing starts with a need, real or imagined. Existing apparatus may need improvements in durability, efficiently, weight, speed, or cost. New apparatus may be needed to perform a function previously done by men, such as computation, assembly, or servicing. With the objective wholly or partly defined, the next step in design is the conception of mechanisms and their arrangements that will perform the needed functions.For this, freehand sketching is of great value, not only as a record of one's thoughts and as an aid in discussion with others, but particularly for communication with one's own mind, as a stimulant for creative ideas.When the general shape and a few dimensions of the several components become apparent, analysis can begin in earnest. The analysis will have as its objective satisfactory or superior performance, plus safety and durability with minimum weight, and a competitive east. Optimum proportions and dimensions will be sought for each critically loaded section, together with a balance between the strength of the several components. Materials and their treatment will be chosen. These important objectives can be attained only by analysis based upon the principles ofmechanics, such as those of statics for reaction forces and for the optimumutilization of friction; of dynamics for inertia, acceleration, and energy; of elasticity and strength of materials for stress。

机械设计英文参考文献

机械设计英文参考文献

MOLD MATERIALS MAKING THE MOST OF HIGH—PERFORMANCEMOLD MATERIALSUnderstanding high conductivity alloys and optimizing their use can help you build better molds.By Douglas Veitch, Director, Brush WellmanInjection molders and blow molders can benefit from high conductivity alloys by achieving faster cycle times and better part quality. There are certain properties of the mold material and polymer that enable these efficiencies to be realized. Once these characteristics are understood, mold builders can optimize their use of high-performance materials to provide a durable, fast-cycling mold for their customers.Cooling TimeMold Alloy Thermal PropertiesSome characteristics of mold materials enable us to better understand the thermal process that occurs while molding. Three important properties are:1. Thermal ConductivityHigher thermal conductivity equates to the transfer of more thermal energy per unit of time under steady state conditions.2. Thermal DiffusivityHigher thermal diffusivity means that thermal equilibrium will be reached faster when the temperature changes. A good thermal diffuser will react more quickly to environmental temperature changes.3. Thermal Effusivity (conductivity divided by the square root of the diffusivity)Higher thermal effusivity is a measure of the material’s efficiency at instantly removing heat from an object at a higher temperature with which it suddenly makes contact (see Chart 1).The following explains what all of this means when molding plastics.1. Heat mold up to operating temperature (via water channels).•The higher diffusivity allows the copper mold alloy to reach equilibrium faster, so the molding operation can begin sooner.2. Inject hot plastic melt into the mold and cool.•Higher effusivity means the mold will begin to instantly and efficiently remove heat from the plastic.•Then the high diffusivity translates to reaching steady state, uniform temperature quickly.•Finally, once at equilibrium the conductivity determines how fast the thermal energy will be removed from the plastic until the part reaches the desired ejection temperature.3. Maintain setpoint temperature (equal to water temperature) during mold-open, ejection and mold-close portions of the cycle.•Again, the high diffusivity enables the mold to maintain equilibrium at setpoint during mold open, ejection and mold close. Since the air is a poor thermal medium, the contact between the water and copper is the overriding factor.Figure 1: IR temp distribution. Images courtesy of Brush Wellman Inc.Figure 1 shows pictures from a thermal FEA illustrating the uniform temperature of a copper beryllium mold compared to that of a mold made of P-20 steel.Polymer TypesThe two main polymer families—semi-crystalline and amorphous—both benefit from higher conductivity mold materials.Semi-crystalline polymers have a densely packed, uniform molecular structure and include materials such as polyamide (nylon), polyethylene, polypropylene and polyacetal. These polymers become amorphous when melted during processing and will become semi-crystalline again when cooled.Amorphous polymers have a loose and random molecular structure, so that in some cases amorphous materials are transparent. Both types of polymers can benefit from improved heat transfer and reduced cooling time.The following are some differences that need to be realized to provide a better understanding of the application.•Crystalline materials have a sharp melting point, and thus a latent heat energy that must be added when melting, and removed when cooling. The plastic needs to be solidified and cooled below the heat deflection temperature before ejection from the mold. The heat deflection temperature (HDT) is available on most resin datasheets. Just getting below the melting point is not enough. The part has to be cooled to the point where it is stiff enough to eject. Glass and mineral fillers increase the crystallization rate and the HDT so the part can be ejected at a higher temperature without deformation.•Amorphous polymers do not have a melting point, but as the heat input is increased above the glass transition temperature (Tg), the viscosity of the polymer decreases until it begins to flow. Heat is added until the plastic can flow adequately to fill the mold. Then the heat has to be removed until the polymer is below the Tg—in many cases before the part will be stiff enough to be ejected.In general, crystalline polymers contain more heat energy due to the latent heat. For example polycarbonate—which is amorphous—has a heat capacity of 1.2 J/(g oK) while polypropylene—which is semi-crystalline—has a heat capacity of 1.9 J/(g oK) or 58 percent higher. Molders will experience cycle time reductions and improved uniformity of cooling for both families of plastics when using high conductivity mold alloys.Some semi-crystalline materials—such as nylon—require relatively high mold temperatures to provide good surface finish and maximum crystallinity. High conductivity mold alloys can improve both characteristics, and reduce cycle time as an added bonus.This effect is achieved by simply running the mold at the desired temperature—for example 180oF. The high conductivity alloy will be able to remove heat faster than steel, but at the recommended temperature, and the heat removal will be more uniform. The result is reduced cooling time and more uniform crystallinity in the molded part. When molding amorphous plastics, uniform cooling also is very important. For clear polymers—like polycarbonate—the part will have better clarity and toughness.Water CoolingWith steel tools, molders often run chillers to reduce cycle times and to compensate for the reduced heat transfer of the steel. The cold tool will often result in condensation on the mold surface that can adversely affect part quality. With high-conductivity tool alloys, the cooling water can be set at a higher temperature to prevent condensation, and yet achieve much faster cycles than steel tools. Also, the surface temperature of the mold will be very close to the water temperature setpoint. The long-term heat transfer performance of copper alloys is very good, because copper resists corrosion and bio-fouling in the cooling channels.EconomicsCycle time reduction always has been a key effort for molders. Increasingly, molders are attempting to improve cycles to offset higher resin, energy and transportation costs that they have not been able to pass through to their customers. Using copper mold alloys allows molders to improve their production rate, avoid capital investment and minimize quality issues.Higher conductivity molds provide more uniform cooling than steel tools, resulting in better dimensional control, decreased warpage and part strength improvements. Payback analysis for molds using high-performance alloys yields very desirable numbers due to the reduced cooling times.Figure 2: Copper beryllium insert stands up well to the glass-filled nylon used in chair bases.Applications1. Recently, in the case of a large polyethylene lid, the molder calculated thepayback at 10 days using a copper beryllium insert in a steel tool. The cycle time was reduced from 75 seconds to 52 seconds, and allowed the molder to avoid purchasing an additional molding machine to keep up with demand. Capital avoidance is sometimes overlooked, but can be of tremendous benefit in the long term.2. Another example is a chair base made of glass-reinforced nylon. Themanufacturer was able to obtain a 20 percent cycle time reduction using copper beryllium for a core insert in the chair base mold (see Figure 2). Prior to using copper beryllium, the manufacturer was using strictly steel in its molds. After switching to molds using copper beryllium inserts they have witnessed a decrease in cycle from 122 seconds to 98 seconds—allowing for faster production throughout. Also, the dimensional control of the hub diameter was improved.By using copper beryllium, the manufacturer was able to increase annual production by 500,000 chair bases without purchasing additional injection molding machines. With all steel tools, four additional presses were required to meet the growing demand Again, major capital outlay was avoided for a minimal investment in high conductivity mold alloys.ConclusionThe benefits of high conductivity alloys include (1) faster cycle times, (2) uniform mold temperature, (3) better part quality, (4) low-maintenance cooling channels, (5) and suitability for amorphous and crystalline polymer families. Mold builders that have expertise and capabilities with these mold alloys have a competitive edge in a global marketplace. Such moldmakers can offer their customers high-performance molds that will enable their customers to be more competitive and profitable. And we all know that profitable customers are the best kind.。

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