Swagelok快速接头
2013年swegelok接头资料大全
® Metal Gasket Face Seal Fittings■1/16 to 1 in. and 6 to 18 mm sizes■ High-purity stainless steels■ The original design, the authentic VCR brand2 VCR Metal Gasket Face Seal FittingsWelded AssembliesMale NPT Connector . . . . . . . . . . . . . 13Female NPT Connector . . . . . . . . . . . 13Swagelok Tube Fitting Connector . . . 13Rotating Female Union . . . . . . . . . . . 13Nuts, Caps, and Plugs . . . . . . . . . . 14High-Flow Connections—“H” Type VCR Glands . . . . . . . . . . . . . . . . . . . . . . . . 15Bodies . . . . . . . . . . . . . . . . . . . . . . . . . 15Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . 16Gaskets . . . . . . . . . . . . . . . . . . . . . . . 17Options and AccessoriesFlow Restrictors . . . . . . . . . . . . . . . . . 18Lock and Tag Devices . . . . . . . . . . . . 18Side-Load InstallationTool and Tray . . . . . . . . . . . . . . . . . . . 18Installation Instructions . . . . . . . . .19ContentsTypical VCR Assemblies . . . . . . . . . . 2Features . . . . . . . . . . . . . . . . . . . . . . . 3Materials of Construction . . . . . . . . . . 3Pressure Ratings . . . . . . . . . . . . . . . . 3Temperature Ratings . . . . . . . . . . . . . 3Testing . . . . . . . . . . . . . . . . . . . . . . . . 3Cleaning . . . . . . . . . . . . . . . . . . . . . . . 4Ultrahigh-Purity Processing . . . . . . . . 4Ordering Information,Pressure Ratings, and Dimensions . . 4GlandsTube Butt Weld . . . . . . . . . . . . . . . . . . 4Socket Weld . . . . . . . . . . . . . . . . . . . . 6Male Weld . . . . . . . . . . . . . . . . . . . . . . 7Tube Adapter . . . . . . . . . . . . . . . . . . . 7Blind . . . . . . . . . . . . . . . . . . . . . . . . . . 7BodiesMale Connectors . . . . . . . . . . . . . . . . 8Female Connector . . . . . . . . . . . . . . . 9Swagelok Tube Fitting Connector . . . 9Male Unions . . . . . . . . . . . . . . . . . . . . 10Tube Butt WeldBulkhead Connector . . . . . . . . . . . . . 10Coupling . . . . . . . . . . . . . . . . . . . . . . . 11Reducers . . . . . . . . . . . . . . . . . . . . . . 11Elbows, Tee, Cross . . . . . . . . . . . . . . .11VCR Metal Gasket Face Seal Fittings 3Test port at two locations foreasy leak testingStandard surface fi nish onglands and bodies is a roughness average of 10 μin. (0.25 μm) R aMaterial heat code is stamped on glands and all shapes to ensure raw material traceabilityPrecision manufactured gasketfor maximum performanceFemale threads are silver plated to prevent galling, ensure easy,consistent assemblyNo “virtual leak” zonesSide-load retainer gasket for easy installation and minimalclearance for removalMarkings identify manufacturer, material, and when applicable, the appropriate process designator, in accordancewith Swagelok Ultrahigh-Purity Process Specifi cation (SC-01), MS-06-61F eatures Swagelok ® VCR fi ttings offer the high purity of a metal-to-metal seal, providing leak-tight service from vacuum topositive pressure.The seal on a VCR assembly is made when the gasket is compressed by two beads during the engagement of a male nut or body hex and a female nut.P ressure Ratings■ All ratings comply with calculations in accordance withASME Code for Pressure Piping B31.3, Process Piping.■ To determine pressure ratings in accordance with ASMEB31.1, Power Piping, multiply psig rating by 0.94.■ Working pressure ratings determined at room temperature with gasket materials shown.PlatingVCR female nuts are silver plated. Avoid chemical processesused for cleaning, electropolishing, and passivation that will remove plating. If the plating is damaged or removed, thread galling may occur, damaging fi tting components and preventing a proper seal.M aterials of ConstructionT emperature RatingsT esting The VCR fi tting design has been helium leak tested to a maximum leak rate of 4 ϫ 10–9 std cm 3/s with silver-plated and copper gaskets and to a maximum leak rate of 4 ϫ 10–11 std cm 3/s with unplated gaskets.4 VCR Metal Gasket Face Seal FittingsO rdering Information, Pressure Ratings, and Dimensions ■ Dimensions are for reference only and are subject to change.■ The E dimension refers to the smallest nominal inside diameter of the part.■ To order fi ttings manufactured in accordance with Swagelok Ultrahigh-Purity Process Specifi cation (SC-01), MS-06-61,add P to the ordering number.Example: 6LV-4-VCR-3-4TB7PGlandsShort T ube Butt Weld➀ Not designed for gasket retainer assembly.U ltrahigh-Purity Processing A variety of VCR face seal glands and bodies is available with controlled surface fi nishes, electropolished, and specially cleaned to meet ultrahigh-purity systemrequirements. For more information, see Swagelok Ultrahigh-Purity Process Specifi cation (SC-01), MS-06-61.C leaning Components are cleaned to remove oil, grease, and loose particles. For more information, see Swagelok Standard Cleaning and Packaging (SC-10), MS-06-62.VCR Metal Gasket Face Seal Fittings 5Short Automatic Tube Butt Weld➀Not designed for gasket retainer assembly.➁ May contain internal diameter transitions.Long Tube Butt WeldGlands6 VCR Metal Gasket Face Seal FittingsLong Automatic Tube Butt Weld➀ Uses 1/8 in. gasket and nut.➁ Not designed for gasket retainer assembly.➂ Uses 1/2 in. gasket and nut.Socket WeldShort Socket WeldGlandsVCR Metal Gasket Face Seal Fittings 7GlandsBlind (Undrilled) Gland➀ Not designed for gasket retainer assembly. Male Weld➀ Not designed for gasket retainer assembly.➁ May contain internal diameter transitions.Reducing Socket Weld➀May contain internal diameter transitions.➀ May contain internal diameter transitions. T ube Adapter8 VCR Metal Gasket Face Seal FittingsMale NPT C onnector ➀BodiesSelect male connectors are available with ISO/BSP tapered thread (RT) ends. Contact your authorized Swagelok representative.➀ VCR components with fixed threads must remain stationary during installation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts.➁ Not designed for gasket retainer assembly.➂ May contain internal diameter transitions.Male NPT Bulkhead Connector➀➀ VCR components with fixed threads must remain stationary during installation. These fitting connections should be assembled only to glands with rotating male orfemale threaded nuts.Straight Thread O-Ring Seal Male Connector➀➀ VCR components with fixed threads must remain stationary during installation. These fitting connections should be assembled only toglands with rotating male or female threaded nuts.➁ Fluorocarbon FKM is standard, other materials are available. O-rings are assembled with a silicone vacuum grease.VCR Metal Gasket Face Seal Fittings 9BodiesS wagelok Tube Fitting Connector ➀Dimensions A, C, and D are typical finger-tight. Swagelok nuts and ferrules are provided assembled, as shown.For tubing maximum pressure ratings for use with Swagelok tube fittings, see Swagelok Tubing Data , MS-01-107.➀ VCR components with fixed threads must remain stationary during installation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts.➁ May contain internal diameter transitions.Female NPT Connector➀➀ VCR components with fixed threads must remain stationary during installation. These fittingconnections should be assembled only to glands with rotating male or female threaded nuts.➁ Not designed for gasket retainer assembly.Dimensions A, C, and D are typical finger-tight. Swagelok nuts and ferrules are provided assembled, as shown.For tubing maximum pressure ratings for use with Swagelok tube fittings, see Swagelok Tubing Data , MS-01-107.➀ VCR components with fixed threads must remain stationary during installation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts.Swagelok Tube Fitting Bulkhead Connector ➀10 VCR Metal Gasket Face Seal Fittings➀ VCR components with fixed threads must remain stationary during installation. These fitting connections should beassembled only to glands with rotating male or female threaded nuts.Male Bulkhead Union➀M ale Union➀➀ VCR components with fixed threads must remain stationary during installation. Thesefitting connections should be assembled only to glands with rotating male or female threaded nuts.➁Not designed for gasket retainer assembly.Male Reducing Union➀➀ VCR components with fixed threads must remain stationary during installation. These fitting connectionsshould be assembled only to glands with rotating male or female threaded nuts.➁ Not designed for gasket retainer assembly.T ube Butt Weld Bulkhead Connector ➀➀ VCR components with fixed threads must remain stationary during normal installation. These fitting connections should be assembled only to glands withrotating male or female threaded nuts.BodiesVCR Metal Gasket Face Seal Fittings 11CouplingBodiesF emale Reducing Union➀➀ VCR components with fixed threads must remain stationary during normal installation. These fittingconnections should be assembled only to glands with rotating male or female threaded nuts.Reducing Adapter➀➀ VCR components with fixed threads must remain stationary during normal installation. These fittingconnections should be assembled only to glands with rotating male or female threaded nuts.➁Not designed for gasket retainer assembly.Reducing Bushing➀➀ VCR components with fixed threads must remain stationary during normal installation. These fittingconnections should be assembled only to glands with rotating male or female threaded nuts.Male NPT E lbow➀➀ VCR components with fixed threads must remain stationary during normal installation. These fittingconnections should be assembled only to glands with rotating male or female threaded nuts.12 VCR Metal Gasket Face Seal Fittings➀ VCR components with fixed threads must remain stationary during normalinstallation. These fitting connections should be assembled only to glands with rotating male or female threaded nuts.➁ Not designed for gasket retainer assembly.Union Elbow➀Union Tee➀➀ VCR components with fixed threads must remain stationary during normal installation.These fitting connections should be assembled only to glands with rotating male or female threaded nuts.➁ Not designed for gasket retainer assembly.Union Cross➀➀ VCR components with fixed threads must remain stationary during normal installation. Thesefitting connections should be assembled only to glands with rotating male or female threaded nuts.➁ Not designed for gasket retainer assembly.BodiesVCR Metal Gasket Face Seal Fittings 13WeldedAssembliesFemale ElbowFemale TeeElbows, crosses, Micro-Fit ® fi ttings, and tees are available with welded male and female ends.For more information, contact your authorized Swagelok sales and servicerepresentative.Leak testLeak testLeak testOrdering number:6LV-4-WVCR-T-FFFOrdering number:6LV-4-WVCR-9-DFMale NPT ConnectorFemale NPT Connector Dimensions A, C, and D are typical finger-tight.Swagelok nuts and ferrules are provided assembled, as shown.For tubing maximum pressure ratings for use with Swagelok tube fittings, see Swagelok Tubing Data , MS-01-107.Swagelok Tube Fitting ConnectorRotating Female Union14 VCR Metal Gasket Face Seal FittingsN uts, Caps, and Plugs Cap with LanyardLanyard material is 302 SS. Lanyard length is 6 in. (15.2 cm).Male Nut➀ A taper at the hex end allows the nut to movearound 90° tube bends.Protective CapMade of 304 stainlesssteel and supplied asbead protection duringshipping for a varietyof VCR face seal fittingsprocessed to SwagelokUltrahigh-Purity ProcessSpecifi cation (SC-01),MS-06-61.CapShort Male NutFor use with short gland.Female Nut➀ Not designed for gasket retainerassembly.➁ Also available as a rotatable plug.Ordering number: SS-4-VCR-RPPlugPlug with LanyardLanyard material is 302 SS.Lanyard length is 6 in. (15.2 cm).F flatVCR Metal Gasket Face Seal Fittings 15High-Flow Connections—“H” Type VCR“H” Type VCR connections are compatible with 1/4 in. VCR connections and are designed foruse with Swagelok high-fl ow diaphragm valves and gas regulators. For uniform fl ow, use 1/4 in.side-load retainer style gasket. See page 17.Nuts, Caps,and PlugsSplit-Nut AssembliesFemaleMaleG landsTube Butt WeldB odiesTube Butt WeldAutomatic Tube Weld16 VCR Metal Gasket Face Seal FittingsBulkhead ConnectorBodiesN utsFemaleMaleUnion TeeUnion ElbowHigh-Flow Connections—“H” Type VCRVCR Metal Gasket Face Seal Fittings 17G askets Ordering InformationSpecify gasket material by adding a material designator tothe basic ordering number.Nickel and copper gasket retainer assemblies use a 316 stainless steel retainer.➀ Copper gaskets are unplated. However, to order, add CU to a basic ordering number for silver-plated gaskets. Example: CU -4-VCR-2. Side-load retainer style gaskets are not available in copper.Gasket Retainer AssemblyRetainer and gasket must be used as an assembly.Unplated (VS)NonretainedGasket Retainer AssemblySilver PlatedNonretainedCannot be used in a gasket retainerassembly.OptionsBlind GasketsBlind (undrilled) gaskets are available in nonretained andretainer assembly styles. Blind gaskets have a maximum differential pressure rating (⌬p ) of 100 psi (6.8 bar).To order, add -BL to a basic ordering number. Example: SS-4-VCR-2-VS -BLSnubber GasketsSnubber gaskets in 0.5 to 60 μm sizes for 1/4 through 1 in. VCR fi ttings are available. Contact your authorized Swagelok representative for more information.Side-Load18 VCR Metal Gasket Face Seal FittingsFitting Lock DeviceThis device is intended for use on Swagelok VCR metal gasket face seal assemblies with standard male and female nuts.L ock and Tag Devices These devices help prevent unintentional disassembly of VCR connections. Additionally, both devices include a wire hole to allow for a tag to support identifi cation and quality verification programs.Fitting Lock Device for ValvesThis device is intended for use on Swagelok valves with integrally machined male VCR metal gasket face seal endconnections.Tool■ Makes gasket handling easy,preserves cleanliness■ E nables gasket installationwhere space is limited■ Is used to easily remove gasketfrom storage tray Material:Polyethersulfone (PES)S ide-Load Installation Tool and Tray Tray (includes 30 gaskets)■ Keeps gaskets secure■ K eeps gaskets aligned for easyremoval with side-load gasket tool■ Cleaned and packaged inaccordance with SwagelokUltrahigh-Purity Process Specifi cation (SC-01),MS-06-61Material:Tray—polypropyleneF low Restrictors This product can be used in liquid or gas delivery systems where repeatable fl ow reduction orlimiting is required.■ One piece,compact design saves space■ Standard orifi ce sizes drilled througha 1/4 in. male VCR union■ No dead volume for clean operation ■ Identifi cation of orifi ce and heat codemarked clearly on the body■ Electropolished, cleaned, andpackaged in accordance withSwagelok Ultrahigh-Purity Process Specifi cation (SC-01), MS-06-61■ Working pressure 10 000 psig(689 bar)Ordering Information and DimensionsVCR components with fixed threads must remain stationary during normal installation. These fitting connections should be assembled only to glands with rotating female nuts.VCR Metal Gasket Face Seal Fittings 19 V CR Fitting Installation Instructions5c5bWarranty InformationSwagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit or contact your authorized Swagelok representative.Swagelok, VCR, Micro-Fit—TM Swagelok Company © 2007 Swagelok Company Printed in U.S.A., MI July 2007, R 8MS-01-24Safe Product SelectionWhen selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are the responsibilities of the system designer and user.VCR Split-Nut Installation InstructionsMaleFemaleSwagelok Orbital Welding SystemFor information on the Swagelok welding system, see the Swagelok Orbital Welding System Quick Reference Guide , MS-02-143.。
SWAGELOK接头
螺纹管接头 B-93 螺纹管接头■1/16 至 1 in. 尺寸■ 316 不锈钢、黄铜和碳钢■ NPT、ISO/BSP和SAE 螺纹B-94螺纹管接头内六角堵塞第 P B-107 页目录外螺纹接头第 P B-96 页联合球形接头第 P B-106 页转换接头、垫圈第 P B-98 页螺纹管帽第 P B-107 页螺纹管堵塞第 P B-107 页变径套管、变径接头第 P B-101 页内螺纹接头 P B-102 页弯头第 P B-103 页三通接头第 P B-105 页四通接头第 P B-106 页六角头堵塞第 P B-107 页螺纹密封剂装配锥形螺纹时要一直使用螺纹密封剂。
目前可提供SWAK®厌氧螺纹密封剂、无 PTFE 螺纹密封剂以及世伟洛克® PTFE 密封带。
想了解更多信息,请参见世伟洛克检漏液、滑润剂和密封剂产品目录,P F-18。
螺纹管接头 B-95 特点■ 所有接头都有高质量的外观。
■ 每个接头都标有制造商的名称以便于追踪其来源。
■外螺纹都带有盖帽加以保护。
直通接头都采用高质量 棒材生产以获得更好的强度。
NPT 螺纹是基于 ASME B1.20.1 和 SAE AS71051 的要求。
没有毛刺 内表面。
成形接头是采用锻件生产的。
光滑的螺纹侧表面 提供了最佳的密封 和最小的磨损。
弯头、三通接头和四通接头上的角度得到了严格控制,以达到精确的螺纹管布置。
代号标明了材料,用于材料追踪的炉号和 ISO 端接。
外螺纹 NPTF 平坦部外螺纹 NPTISO 锥形外螺纹 (RT)外螺纹 NPT 到 ISO 锥形外螺纹(RT)螺纹管接头 B-97ED ADAPTER HEX NIPPLE CA-ELD-0074外螺纹 NPT 到 ISO 平行外螺纹(RS)六角外螺纹接头➀压力额定值适用于NPT端接。
适用于ISO外螺纹端接的压力额定值要根据所选择的垫圈来确定。
更多有关压力温度额定值的信息请与您授权的世伟洛克代表联系。
Swagelok 快速接头
4
Quick-Connects
Pressure-Temperature Ratings, QC Series
QC4 Series
Material O-Ring Material Temperature °F (°C) –50 (–45) 0 (–17) 10 (–12) 60 (15) 100 (37) 150 (65) 200 (93) 250 (121) 300 (148) 350 (176) 400 (204) 500 (260) 70 (20) — — 3000 (206) 3000 (206) 3000 (206) 2750 (189) 2300 (158) 1850 (127) 1400 (96.4) 950 (65.4) 500 (34.4) — Fluoro carbon FKM 316 SS Ethylene propylene Perfluoro carbon FFKM Brass
Spillage
Spillage is the amount of system fluid that escapes when a quick-connect is uncoupled (DESO only).
Warning:
■ Pressure rating restrictions apply when coupling
■ Align bodies and stems when coupling or uncoupling. ■ Couple and uncouple quick-connects at room
Single- and Double-End Shutoff Stems
Single-end shutoff (SESO) stems have no valves and remain open when uncoupled. Double-end shutoff (DESO) stems have valves and shut off when uncoupled.
swagelok
(38.9)
1.53
(63.5)
2.50
25/32 面板孔
(19.8)
0.19 (4.8) 最大面板 厚度
SWAGELOK
B A
所示尺寸是世伟洛克卡套管接头螺母用手指旋紧时的尺寸。 ➀ 可订购带有两种不同端接的 SK 系列阀。 关于订购信息可与您当地授权的世伟洛克公司代表联系。 ➁ 参阅规范 ISO 7/1、 BS EN 10226-1, DIN-2999 和 JIS B0203。 ➂ 标准阀门上的 VCO 接头包括低温碳氟化合物 FKM O-型圈。
316 SS / A479 PTFE 基 具有烃粘合剂涂层的二硫化钼
13 15 18
订购信息与尺寸
选择一个订购号。 以 in. (mm) 为单位表示的尺寸仅供参考, 可能有变动。
端接➀ 类型 世伟洛克 卡套管接头 内螺纹 NPT 内螺纹 ISO➁ 外螺纹 NPT 外螺纹 VCO 接头➂ 尺寸 1/4 in. 3/8 in. 6 mm 8 mm 1/4 in. 1/4 in. 1/4 in. 1/4 in. 订购号 SS-4SKPS4 SS-4SKPS6 SS-4SKPS6MM SS-4SKPS8MM SS-4SKPF4 SS-4SKPF4RT SS-4SKPM4 SS-4SKPVCO4 Cv 1.3 1.4 1.3 1.3 1.2 1.2 1.1 0.9 0.188 (4.8) 孔径 尺寸, in. (mm) A 3.60 (91.4) 3.73 (94.7) 3.60 (91.4) 3.68 (93.5) 2.91 (73.9) 2.91 (73.9) 3.23 (82.0) 3.15 (80.0) B 1.80 (45.7) 1.86 (47.2) 1.80 (45.7) 1.84 (46.7) 1.46 (37.1) 1.46 (37.1) 1.62 (41.1) 1.58 (40.1)
swagelok世伟洛克卡套接头(英文)
Bulkhead NPT, 24
Reducers
Reducer, 25 Long Reducer, 26
Additional Products
■ For SAF 2507 super duplex
tube fittings, see the Swagelok Gaugeable SAF 2507™ Super Duplex Tube Fittings catalog, MS‑01‑174.
NPT, 22 ISO/BSP Tapered Thread (RT), ISO/BSP Parallel Thread (RJ and RP), 23 ISO/BSP Parallel Thread (RG, Gauge), 24
Male Connectors
NPT, 13 ISO/BSP Tapered Thread (RT), 14 ISO/BSP Parallel Thread (RS), 15 ISO/BSP Parallel Thread (RP), 16 Bulkhead NPT, 17 SAE/MS Straight Thread (ST) and Long SAE/MS Straight Thread (ST), 17 O-Seal (SAE/MS Straight Thread and NPT), 18 AN and AN Bulkhead Fitting, 19 10-32 Thread, M5 0.8 Thread, and Metric Thread (RS), 20
4
Gaugeable Tube Fittings and Adapter Fittings
Contents
Caps and Plugs
Cap, 28
世伟洛克swagelok40和40G系列一体式仪表球阀
上海别众实业有限公司 电话:021-59742356 传真:021-59747932 邮箱:mgd@ 网址:/
仪表球阀—40G 系列和 40 系列
303
目录
世伟洛克® (Swagelok®)仪表球阀 . . . . . . . . . . . . . . . . 303 有关世伟洛克仪表球阀 的重要信息 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 特点 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 结构材料 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 压力—温度额定值 . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 在 20°C (70°F) 时的流量数据 . . . . . . . . . . . . . . . . . . 306 测试 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 清洁和包装 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 开关 (2 通) 阀门 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 切换 (3 通) 阀门 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 切换 (5 通和 7 通) 阀门 (40 系列) . . . . . . . . . . . . . . . . 311 交叉转换 (4 通和 6 通) 阀门 (40 系列) . . . . . . . . . . . . 312 手柄选购件 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 排放口和阀杆延长选购件 . . . . . . . . . . . . . . . . . . . . . . 315 附件 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 气动执行机构 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 符合 ISO 5211 标准的气动执行机构 . . . . . . . . . . . . . 319 用于气动执行机构的选购件 . . . . . . . . . . . . . . . . . . . . 321 电动执行机构 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322 工艺选项 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 服务选项 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 流动路径选项 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324 订购多种选购件和附件 . . . . . . . . . . . . . . . . . . . . . . . 328
世伟洛克(Swagelok)焊接系统
204 卡套管/卡套管工具/焊接系统卡套管/工具焊接系统世伟洛克® (Swagelok®) 焊接系统M200 电源特点■ 电源可供用于可靠, 稳定的轨道钨极气体保护电弧焊■ 输出电流的峰值高达 200 A■ 多语种彩色触摸屏, 易于使用■ 集成式流体流量控制器可自动控制外径保护气体流量■ 可选择自动内径吹扫系统■ 重约 50 lb (23 kg)■与世伟洛克焊接系统焊头兼容世伟洛克焊接系统,M200 电源 205卡套管/工具焊接系统特点世伟洛克焊接系统 M200 电源, 配合以简单易用的触摸屏轨道焊接操作, 确保其操作精准, 易于控制。
■ 12.1 in. (30.7 cm) 高分辨率彩色 SVGA 工业触摸屏■ 输出电流的峰值高达 200 A ■ 多种焊接程序数据录入选项■ 自动焊接程序生成包括 15 种不同的材料选项 ■ 简化了焊接程序的手动录入■ 实时监控和记录焊接输出性能■ 低 EMI 起弧技术■ 使用多种语言, 包括中文(简体和繁体), 英语, 法语, 德语, 日语, 韩语和西班牙语,和瑞典语■ 符合 CE 、RoHS (EU)、CCC (中国)和加拿大的要求技术数据电力输入:100 ~ 230 V (ac); 输出:2 ~ 200 A (dc)使用等级➀➀ 有关各温度下的暂载率信息, 请参阅《世伟洛克M200 电源用户手册》, MS‑13‑212C4。
➁ 不使用可选风机滤网进行分级。
尺寸13.5(高) 22.8(宽) 15.5(深)in. (34.3 57.9 39.4 cm )重量23.3 kg (51.4 lb)USB 2.0 和 3.0闪存盘可存储和传输焊接程序和焊接记录外接键盘和鼠标通用电压输入可接受 100 至 230 V (ac)电压,以实现全球兼容性适用于焊接程序和焊接记录打印输出的内置高速热敏打印机集成的质量流量控制器 自动控制外径保护气体:■ 无需使用外部流量计■ ■ 可选 ID 吹扫系统206 卡套管/卡套管工具/焊接系统卡套管/工具焊接系统操作世伟洛克 M200 电源的设置和操作均简单易用。
快速接头
丁腈橡胶
弹簧
扣环 阀体套管 DESO 管茎套管 SESO 管茎套管 锁定装置
250 (17.2) 断开,当连接和断开时
黄铜 C36000 聚氨脂涂釉黄铜 C36000 黄铜 C36000
250 (17.2)
➀ 适用于带有丁腈橡胶 O 型圈的黄铜。 ➁ 适用于带有碳氟 FKM O 型圈的 316 SS。
尺寸 DESO 2.77 (70.4) 2.42 (61.5) 2.64 (67.1) 3.16 (80.3) 61.5 (2.42) 70.4 (2.77) 80.3 (3.16) F, in. 5/8➀ 5/8 3/4 15/16 5/8 3/4 15/16
尺寸, mm (in.)
所示的是世伟洛克卡套管接头螺母用手指拧紧时的尺寸。 ➀ -QC4-D-200 是一幅两件式配件。
外螺纹
螺纹 尺寸 in. 1/8 1/4 3/8 1/2 1/4 3/8 1/2 基本订购号 SESO -QC4-S-2PM -QC4-S-4PM -QC6-S-4PM -QC6-S-6PM -QC8-S-8PM -QC4-S-4MT -QC6-S-6MT -QC8-S-8MT DESO -QC4-D-2PM -QC4-D-4PM -QC6-D-4PM -QC6-D-6PM -QC8-D-8PM -QC4-D-4MT -QC6-D-6MT -QC8-D-8MT 系列 QC4 QC4 QC6 QC6 QC8 QC4 QC6 QC8 NPT 0.3 0.3 0.9 0.8 2.0 0.3 0.8 2.0 0.2 0.2 0.5 0.5 1.3 0.2 0.5 1.3 0.4 0.4 1.5 1.6 3.1 0.4 1.6 3.1 2.07 2.22 2.32 2.35 2.84 流量系数 (Cv) SESO DESO 全流量 SESO
世伟洛克VCR接头
VCR 金属垫片面密封接头
清洁
元件要进行清洁以去除机油、油脂和微小颗粒。 若想了解更多 信息,参见世伟洛克标准清洁和包装规范 (SC-10), MS-06-62。
超高纯工艺
现有各种具备可控表面光洁度、电抛光和经过特殊清洁的 VCR 面密封接管和接头本体,以满足超高纯度的系统要求。 详情请参阅世伟洛克超高纯工艺规范 (SC-01), MS-06-61。
镍 铜
温度,°C (°F)
537 (1000)
537 (1000) 315 (600) 204 (400)
测试
VCR 接头设计已进行过氦气泄漏测试,在使用镀银和铜垫片 时其最大泄漏率为 4 x 10–9 std cm3/s,在使用无镀层的垫 片时其最大泄漏率为 4 x 10–11 std cm3/s。
焊接组件 外螺纹 NPT 连接 . . . . . . . . . . . . . . . . . 13 内螺纹 NPT 连接 . . . . . . . . . . . . . . . . . 13 世伟洛克(Swagelok)卡套管接头连接 . . 13 可旋转内螺纹联合接头 . . . . . . . . . . . . 13
1/2 6LV-8-VCR-3S-8TB3
0.74 0.38 0.40 3500 3500 2800 (18.8) (9.6) (10.2) (241) (241) (192)
6LV-8-VCR-3S-8TB7
1.12 0.75 (28.4) (19.1)
尺寸, mm (in.)
bar (psig)
安装指南 . . . . . . . . . . . . . . . . . . . . . . . 19
典型的 VCR 组件
swagelok快速接头(PDF精品)
快速接头QC、QF、QM 和QTM 系列■ 无需扭转、旋转或拧紧■ 单端关断、双端关断和全流通型快速接头平行和锥目录全流量快速接头QF 系列 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8微型快速接头QM 系列 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 PTFE 密封快速接头QTM 系列 (标准型和带键型) . . . . . . . . . . . . . . . . . . . . . . . 13仪表用快速接头QC 系列 (标准型和带键型) . . . . . . . . . . . . . . . . . . . . . . . . . 3快速接头 3单端关断 (SESO)管体套管管茎套管管体双端关断 (DESO)—红色管茎套管外壳润湿元件用斜体表示。
可提供其它 O 型圈材料和润滑剂,请联系您当地授权的世伟洛克销售和服务代表。
压力—温度额定值流向➡➡➀适用于带有丁腈橡胶 O 型圈的黄铜。
➁适用于带有碳氟 FKM O 型圈的 316 SS。
结构材料特点■ 重新设计的管茎插入件只需要一个 O 型圈密封,提高了 O 型圈的密封度。
■ 新设计的管茎和管体可与老式设计的管茎和管体互换。
■ 带有更大接触面积的锁定装置夹住了管茎。
■ 推入式连接使操作迅速,方便。
■ 可提供范围广泛的选购件,其中包括带键型快速接头。
■ 结实的管体套管保护管体的开口端。
仪表用快速接头QC 系列溢出和夹气在 0°C (70°F) 的最大流量4 快速接头选择一个基本订购号并添加一个材料代号。
例:SS-QC4-S- 00所示的是世伟洛克卡套管接头螺母用手指拧紧时的尺寸。
➀ -QC4-D- 00是一幅两件式配件世伟洛克卡套管接头外螺纹内螺纹订购信息和尺寸,QC 系列尺寸仅供参考,可能有变动。
卡套(LOK)及其安装详解
卡套(LOK)及其安装详解1、工作原理卡套接头是通过螺纹互锁来压迫卡套,而卡套使管子均匀变形从达到密封的效果。
如图 1所示。
2、特点卡套接头连接非常简单,只需要一只记号笔和两把扳手就可以完成安装,而且便于检修,可以反复拆装。
卡套接头的密封性好、洁净度高,因此常用于高纯气体管路。
≤2”的卡套接头,公称压力可达20MPa以上。
卡套接头还具有可检测性,可以用专门的间隙检测来检查是否拧紧。
3、材质除了常见的SUS316,还有黄铜、铝、合金、碳钢、尼龙、PTFE、PFA、钛等材质。
需要说明的是,一般厂家都没有SUS304的。
4、品牌名气较大、比较常用的品牌有美国的SWAGELOK(中文名称“世伟洛克”,其卡套接头技术上在全球占据领先地位,其品牌成了卡套接头的代名词,美国Parker公司的A-LOK;韩国的HY-LOK、SUPER-LOK、D-LOK、DK-LOK;日本的FUJKIN(富士金),日本的IHARA公司的BI-LOK。
目前生产卡套接头的厂家比较多,国内也有一些厂家在生产,有的鱼目混珠,因此订货之前一定要同业主确认好品牌。
5、常用型式按作用不同可分为:直通接头(UNION)、弯头(ELBOW)、三通(TEE)、大小头(REDUCER)、四通(UNION CROSS)、管帽(CAP)、堵头(PLUG)、转换接头(CONNECTOR、ADAPTER)等。
按接头的连接方式可分为:(1)Tube to Tube Union(所有接口都是LOK,最常用的,如图2);(2)Tube to Male/Female Pipe(有一个接口是丝口、其他接口是LOK,如图3);(3)Tube Stub Adapter(有一端是TUBE短管,如图4);(4)Tube to Weld End(有一端是用来焊接的短管,可以是TUBE管,也可以是PIPE管,如图5);(5)其他。
6、采购注意事项(1)卡套接头(包括转换接头)规格型号比较多,订货时一定要写清楚名称、规格和材质,最好写上厂家的订购号,例如1/2'的SUS 316 Union Elbow(卡套弯头)的订单号,SWAGELOK是SS-810-9,DK-LOK是DL-8-S。
swagelok接头图
Gaugeable SAF 2507™ Super Duplex Tube Fittings■ Excellent corrosion resistance in chloride-containing environments ■ Advanced-geometry back ferrule design enhances sealing action ■ Same gaugeability as traditional Swagelok® tube fittings■ Easy installation using hand tools■ Available in sizes from 1/4 to 3/4 in.2 Gaugeable SAF 2507 Super Duplex Tube FittingsWetted components listed in italics .➀ Alloy 254—UNS S31254; alloy AL-6XN ®—UNS N08367.FeaturesSwagelok Company has worked with Sandvik ® Steel, the makers of SAF 2507 super duplex stainless steel, to create a tube fi tting design for connecting SAF 2507 tube systems. This fi tting combines a patented, advanced-geometry shape for the back ferrule and a patented ferrule hardening process. The result is a Swagelok tube fi tting that can reliably grip and seal on exceptionally hard SAF 2507 tube.Swagelok SAF 2507 tube fi ttings are available in sizes from 1/4 to 3/4 in. and can be installed using simple hand tools. All SAF 2507 and 6-moly tube fi tting components are manufactured from controlled chemistry material with a minimum pitting resistance equivalent (PRE) value of 42.5. Each Swagelok SAF 2507 tube fi tting component is stamped with its material type.Materials of ConstructionMale NPT End ConnectionsMale NPT pipe end connections up to 1/2 in. are rated to 15 000 psig (1040 bar); sizes over 1/2 in. are rated to 10 000 psig (690 bar).SAE/MS End ConnectionsSAE/MS end connections up to 1/2 in. are rated to 4500 psig (310 bar); sizes over 1/2 in. are rated to 3600 psig (250 bar), in accordance with SAE J1926.Cone-and-Thread End ConnectionsCone-and-thread end connections listed in this catalog are manufactured to API-6A “Specifi cation for Wellhead andChristmas Tree Equipment” tolerances, Autoclave Engineers, and Butech Pressure Systems catalog dimensions. Sizes up to 9/16 in. are rated to 20 000 psig (1380 bar); sizes over 9/16 in. are rated to 10 000 psig (690 bar).Pressure RatingsPressure ratings for a fl uid system are determined by the end connection or system component with thelowest pressure rating. Ratings for the end connections listed in this catalog are discussed below.Swagelok Tube FittingsSwagelok tube fi ttings listed in this catalog are rated to the pressure rating of the tubing (see table below).1234ƽ D o not mix components of othermaterials with SAF 2507 tube fittings.Elevated Temperature RatingsSwagelok 2507 Tube Fitting and NPT End ConnectionsMultiply working pressure from the table above by the appropriate factor to obtain working pressure at elevated temperatures.Example: 1/4 in. tubing with 0.028 in. wall at 300°F (148°C):The working pressure at 100°F (37°C) is 7800 psig (540 bar).The temperature factor for 300°F (148°C) is 0.85.7800 (540) ϫ 0.85 is 6630 (459).The working pressure for 1/4 in. tubing with 0.028 in. wall at 300°F (148°C) is 6630 psig (459 bar).Pressure Ratings for Swagelok SAF 2507 Tube Fittings used with SAF 2507 TubingPressure ratings are calculated from S values (38 700 psi [266 MPa]), in accordance with ASME B31.3, Process Piping. Pressure ratings are for metal temperatures from –20 to 100°F (–28 to 37°C). SAF 2507 tubing, fully annealed, meets ASTM A789 or equivalent. Hardness value is HRC 32 or less.For gas service, use tube wall thicknesses outsidethe shaded area.➀ Pressure ratings based on special wall thickness tolerance for Swagelok SAF 2507 tubing.Gaugeable SAF 2507 Super Duplex Tube Fittings 3 Ordering Information and Dimensions■ Dimensions are for reference only and are subject to change.■ Dimensions are shown with Swagelok tube fi tting nuts fi nger-tight. For Swagelok nut dimensions, see page 6.■ The E dimension is the minimum nominal opening.■ CAD templates are available on .UnionsStraight FittingsNPTMale Connectors➀May be back drilled to larger ID at straight thread end.➁Standard O-ring material is 90 durometer fluorocarbon FKM.SAE/MS Straight Thread (ST)4 Gaugeable SAF 2507 Super Duplex Tube FittingsMale ConnectorsCone-and-ThreadCone-and-ThreadFemale ConnectorsPort ConnectorsReducersCapsPlugsStraight FittingsGaugeable SAF 2507 Super Duplex Tube Fittings 5Union ElbowsatUnion TeesUnion CrossesTube AdaptersMale AdaptersNPT6 Gaugeable SAF 2507 Super Duplex Tube Fittings➀ S tandard O-ring material is 90 durometer fluorocarbon FKM.SAE/MS Straight Thread (ST)Cone-and-Thread FittingCone-and-ThreadFemale AdaptersNutsFerrulesFront BackReplacement PartsTube AdaptersMale AdaptersGaugeable SAF 2507 Super Duplex Tube Fittings 7Preswaging ToolFor Swagelok tube fi ttinginstallations in close quarters,the Swagelok preswaging tool is a convenient accessory.Gap Inspection GaugesSwagelok gap inspection gauges assure the installer or inspector that the fi tting has been suffi ciently pulled up on initial installation, whether using a multihead hydraulic swaging unit (MHSU) or wrench tightening.For additional information, see the Swagelok HydraulicSwaging Units—Multihead (MHSU) catalog, MS-02-154. For instructions, see Multihead Hydraulic Swaging Unit (MHSU) Setup and Operation Instructions, MS-12-37.Multihead Hydraulic Swaging Unit (MHSU)■ Preswages Swagelok ferrules onto 5/8 and 3/4 in. SAF 2507tubing. For 5/8 and 3/4 in. SAF 2507 tubing, order the1 in./25 mm and over unit and SAF 2507 tooling. The MHSU cannot be used for SAF 2507 tubing 1/2 in. and under.■ Provides Swagelok tube fi ttings that are 100 % gaugeablewhen installed■ Places no initial strain on nut or fi tting body threads or onbody seal surfaces■ Is standard with a tube marking feature to indicate whentube is properly bottomedFor Installation Using a WrenchFor Installation Using the MHSUTools for Use with SAF 2507 Tube FittingsDepth Marking ToolSwagelok depth marking tools help ensure that tubing is bottomed on the shoulder inside the Swagelok tube fi tting body.Cleaning and PackagingFitting components are cleaned to remove machine oil,grease, and loose particles. For more information, see Swagelok Standard Cleaning and Packaging (SC-10), MS-06-62.8 Gaugeable SAF 2507 Super Duplex Tube FittingsInstallation InstructionsSwagelok SAF 2507 super duplex tube fi ttings can be installed quickly, easily, and reliably.Safety Precautions■ Do not bleed system by loosening fi tting nut or fi tting plug.■ Do not make up and tighten fi ttings when system ispressurized.■ Make sure that the tubing rests fi rmly on the shoulder ofthe tube fi tting body before tightening the nut.■ Use Swagelok gap inspection gauge to ensure suffi cientpull-up upon initial installation.■ Always use proper thread sealants on tapered pipethreads.■ Do not mix materials or fi tting components from variousmanufacturers—ferrules, nuts, and fi tting bodies.■ Never turn fi tting body. Instead, hold fi tting body and turn nut.■ Avoid unnecessary disassembly of unused fi ttings.InterchangeabilityIntermixing and interchanging tube fi tting components of different manufacturers can be dangerous. Leak-tight seals that will withstand high pressure, vibration, vacuum, and temperature changes depend on close tolerances and consistent, exacting quality control in conjunction with good design principles.Components of other manufacturers may look like Swagelok tube fi tting components—but they cannot be manufactured in accordance with Swagelok engineering standards, nor do they benefi t from innovations in design and manufacture defi ned by active Swagelok tube fi tting patents.Gaugeable SAF 2507 Super Duplex Tube Fittings 9Swagelok Tube FittingsInstallation Instructions1. F ully insert the tubing into the fi tting and against theshoulder; rotate the nut fi nger-tight.2. D ue to the variations of tubing diameters, a commonstarting point is desirable. Therefore, tighten the nut until thetubing will not turn by hand or move axially in the fi tting.3. Mark the nut at the 6 o’clock position.4. W hile holding fi tting body steady, tighten the nut one andone-quarter turns to the 9 o’clock position.Installation in High-Pressure Applications and High Safety-Factor SystemsFig. 2Fig. 11. I nsert tubing with preswaged ferrules into the fi tting bodyuntil the front ferrule seats (Fig. 1).2. R otate the nut with a wrench to the previously pulled-upposition; at this point, a signifi cant increase in resistancewill be encountered.3. Tighten slightly with a wrench (Fig. 2).D o not use the Swagelok gap inspection gauge withreassembled fi ttings.ReassemblyYou may disassemble and reassemble Swagelok tube fi ttings many times.Fully insert the tubing into thefi tting and against the shoulder;rotate the nut fi nger-tight.Mark the nut at the 6 o’clockposition.While holding the fi tting bodysteady, tighten the nut one andone-quarter turns to the 9 o’clockposition.Caps and PlugsCapsSee Swagelok tubefi tting installation andreassembly, above.PlugsWhile holding fi tting body steady, tighten the plug one-quarter turn from thefi nger-tight position.ReassemblyYou may disassemble and reassemble Swagelok plugs many times. Make subsequentconnections by slightly tightening with a wrench after snugging the nut by hand.10 Gaugeable SAF 2507 Super Duplex Tube Fittings1. I nstall the end opposite the tubeadapter end (Fig. 1).2.I nsert the tube adapter into the Swagelok tube fi tting. Make sure that the tube adapter rests fi rmly on the shoulder of the tube fi tting body and that the nut is fi nger-tight (Fig. 2). 3. M ark the nut at the 6 o’clockposition.4. W hile holding fi tting body steady,tighten the nut one and one-quarter turns to the 9 o’clock position.ReassemblySee Swagelok tube fi tting reassembly, page 9.Female pipe porton existing equipmentFig. 1Fig. 2Tube AdaptersInstallation InstructionsFig. 1Fig. 2Fig. 3Port ConnectorsMachined Ferrule EndWhile holding fi tting body steady, tighten the port connector one-quarter turn from the fi nger-tight position.ReassemblyYou may disassemble and reassemble Swagelok portconnectors many times. Make subsequent connections by slightly tightening with a wrench after snugging the nut by hand.Tube Adapter End1. I nsert the tube adapter into the Swagelok tube fi tting.Make sure that the tube adapter rests fi rmly on the shoulder of the tube fi tting body and that the nut is fi nger-tight (Fig. 3). 2. Mark the nut at the 6 o’clock position.3. W hile holding fi tting body steady, tighten the nut one and one-quarter turns to the 9 o’clock position. ReassemblySee Swagelok tube fi tting reassembly, page 9.Gaugeable SAF 2507 Super Duplex Tube Fittings 11Fig. 1Fig. 2Fig. 31.I nstall the Swagelok nut and ferrules onto the preswaging tool. 2.I nsert tubing into the preswaging tool. 3. M ake sure that the tubing rests fi rmlyon the shoulder of the preswaging tool body and that the nut is fi nger-tight. 4.M ark the nut at the 6 o’clock position. 5. W hile holding the preswaging toolsteady, tighten the nut one and one-quarter turns to the 9 o’clock position. 6. Loosen the nut.7. R emove the tubing with preswagedferrules from the preswaging tool.I f the tubing sticks in thepreswaging tool, remove the tubing by gently rocking it back and forth. Do not turn the tubing (Fig. 2).8. I nsert tubing with preswagedferrules into the fi tting body until the front ferrule seats. 9. R otate the nut with a wrench to thepreviously pulled-up position; at this point, a signifi cant increase in resistance will be encountered. 10. T ighten slightly with a wrench(Fig. 3)Do not use the Swagelok gap inspection gauge with fi ttings that were assembled using the preswaging tool.Preswaging ToolDepth Marking ToolFig. 2Fig. 11. I nsert cleanly cut, fully deburredtubing into the depth marking tool (DMT) until the tubing is fully bottomed into the tool. Using a pen or pencil, mark the tubing at the top of the DMT (Fig. 1). 2. R emove the tubing from the DMTand insert it into the Swagelok fi tting until it is bottomed inside the fi tting body (Fig. 2). If any portion of the mark on the tubing can be seen above the fi tting nut, the tubing is not fully bottomed inside the fi tting.3. W hile holding the fi tting bodysteady, follow Swagelok tube fi tting installation instructions, page 9.Installation InstructionsSafe Product SelectionWhen selecting a product, the total system design must be considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are the responsibilities of the system designer and user.Warranty InformationSwagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit or contact your authorized Swagelok representative.Swagelok—TM Swagelok CompanyAL-6XN—TM Allegheny Ludlum Corporation Sandvik, SAF 2507—TM Sandvik AB© 2002, 2004, 2005, 2007 Swagelok Company Printed in U.S.A., GLI January 2007, R4MS-01-174Tools and AccessoriesFor tube benders, wrenches,cutters, liquid leak detectors, and more, see the Swagelok Tools and Accessories catalog, MS-01-169.SAF 2507 TubingSwagelok offers SAF 2507 tubing in sizes of 1/4 to 1 in. outside diameter. See the Swagelok SAF 2507 Seamless Super Duplex Tubing—Fractional Sizes catalog, MS-02-151, for more information.Weld FittingsSee the SwagelokSAF 2507 SuperDuplex Weld Fittings catalog, MS-01-173, for more information.。
卡套管接头 可检测卡套管接头 和转换接头 - Swagelok
可检测卡套管接头和转换接头 3
卡套管
后卡套 铰链点
螺母 前卡套
接头本体
在装配具有先进几何形状设计特点的管接头时(如上图所示), 前卡套被推入到接头本体和卡套管形成主密封, 而后卡套向 内产生铰链作用以对卡套管形成强有力的抓紧。后卡套的几何 形状有助于产生先进的工程铰链-夹箍作用, 这种作用可把轴 向运动转化为卡套管上的径向挤压作用, 操作时只需要很小的 装配扭矩。
这是 1/4 至 1 in. 和 6 至 25 mm 世伟洛克不锈钢卡套管接头 的标准设计,其目的是帮助安装人员完成一致性更好的防泄漏 的卡套管连接。 在这些尺寸选项中,一种获得专利的表面硬化工艺以及获得专 利的凹槽和特定断面几何形状为世伟洛克后卡套提供了独一无 二的工程设计优点,还提供了:
■ 极佳的气体密封和卡套管抓紧作用
公称管外焊, 23
NPT, 24 ISO/BSP 锥形螺纹 (RT), ISO/BSP 平行螺纹 (RJ 和 RP), 25 ISO/BSP 平行螺纹 (RG, 压力表), 26
穿板 NPT, 26
其它产品
■ 关于 2507 合金超级双向卡套管 接头,见世伟洛克可检测 2507 合金超级双向卡套管接头目 录,MS‑01‑174。
■ 关于合金 400 卡套管接头, 见世 伟洛克可检测合金 400/R-405 机 械连接公称管接头和卡套管接头产 品目录, MS-02-332。
■ 对于 PFA 卡套管接头, 请参见世 伟洛克 PFA 卡套管接头产品目录 (MS-01-05C4), P 74。
■ 对于中压卡套管接头, 请参见世伟 洛克中压可检测卡套管接头和转换 接头产品目录 MS-02-335。
AN 螺纹, 52
其它订购信息, 53
swagelok卡套管
卡套管数据
供气服务
气体 (空气、氢气、氦气、氮气等) 具有非常小的分子,可以通过甚至 是最细小的泄漏通道逸出。卡套管上的某些表面缺陷就可提供这样 一条泄漏通道。当卡套管外径 (OD) 增加时,刮痕或其他表面缺陷 妨碍适当的密封的可能性也会增加。 如果认真遵守安装说明且选择了所附表格上较大的卡套管壁厚, 则将会实现最为成功的供气服务连接。
Swagelok卡套管传统的单向拉伸试验无法反映管材在实际塑性成形时 所处的复杂应力状态,因此套用其试验数据进行管材的塑性成形数值 模拟,将使模拟结果产生较大偏差。管子胀形实验[5]可以获得较准 确的塑性本构关系参数,但实验实施比较困难,且成本太高。一些 学者[6]采用基于数值模拟和实验相结合的反算法确定材料本构参数。
同时,由图7还可发现,采用传统单拉方法获得的本构参数模拟所得到 的管内弧面的厚向压应变值更接近于实验值。这是因为管内弧面在弯 曲中所承受的是双向压应力状态,而管材在单向拉应力状态下受拉变 形程度较双向拉应力下要小,因此其与双向压应力状态下材料的变形 差异较双向拉应力状态要小。
Swagelok卡套管采用打孔试样进行单向拉伸试验,可以在拉伸过程中 诱发出平面双向拉应力状态,其更接近于管材变形的真实应力状态。 提出了一种应用神经网络、有限元模拟和实验相结合的管材塑性本构 参数的识别方法。从而得到双向应力状态和大变形条件下的管件塑性 本构参数。与传统单向拉伸测试相比,采用本文方法获得的参数更适 合于模拟弯管过程中管外弧面的塑性变形行为,有限元模拟结果更接 近于实验值。
卡套管数据
上海立拓实业有限公司代理美国swagelok卡套管 联系人:段思齐13501944516 QQ:1285675908 电话:021-61536361 传真:021-50352109
世伟洛克SWAGELOK卡套接头专业资料
双卡套管接头双卡套管接头是由美国人佛瑞德A.雷能在1947年发明的。
对比于螺纹、扩孔、单卡套等接头形式,双卡套管接头是一种兼顾密封及安全的小口径管道连接件。
一个优良的双卡套管接头可以做到:●承受高达管子爆破的压力而不泄漏。
●可用于真空及高压液体系统。
●可在低温状态下工作保证密封。
●在管子的最高额定温度下持久的密封。
●可重复拆装且保证密封。
双卡套管接头的这些性能使其广泛地应用于仪器仪表、石油化工、电力、气体等行业。
一.双卡套管接头的结构二.双卡套管接头的安装步骤:第一步:将管子插入接头,确保管子端部达到接头底部,并用手指拧紧卡套螺母。
第二步:在卡套螺母的6点位置做一标记。
第三步:用扳手固定接头本体,旋转卡套螺母一又四分之一转,这时所做标记旋转540度,至9点钟位置。
三.双卡套管接头的工作原理:在卡套螺母拧紧一又四分之一转的过程中,接头内部依次完成下面设计好的动作。
1.通过螺纹机械式推进,卡套螺母向前运动推动后卡套向前,同时后卡套推动前卡套向前运动。
2.接头本体的尖端向内挤压前卡套。
3.前卡套消除它的内径与管子外径间的公差。
4.随着后卡套的推进,前卡套向前向内动作,后端抬起,与接头本体斜面形成密封。
5.随着管子更大的变形和本体斜面与前卡套接触面的增大,更大的阻力迫使后卡套向内动作,从而在管子上形成第二道牢固的支撑。
6.在卡套螺母拧紧一又四分之一转,它前进了1/16inch(1.52mm),接头完成了密封,抱紧管子的作用。
Swagelok Tube Fitting Instructions Installation Instructions:1. Insert tubing into the Swagelok tube fitting. Make sure that the tubing rests firmlyon the shoulder of the tube fitting body and that the nut is finger-tight.2. Scribe the nut at the 6 o'clock position.3. While holding fitting body steady with a back-up wrench, tighten the nut 1 1/4 turnsto the 9 o'clock position.Note: For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the nut 3/4 turn to the3 o'clock position.Gageability—On initial installation, the Swagelok gap inspection gage assures the installer or inspector that a fitting has been sufficiently tightened.Position the Swagelok gap inspection gage next to the gap between the nut and body.•If the gage will not enter the gap, the fitting is sufficiently tightened.•If the gage will enter the gap, additional tightening is required.Reassembly Instructions—You may disassemble and reassemble a Swagelok tube fitting many times.1. Insert tubing with pre-swaged ferrules into the fitting body until the front ferrule seats.2. Rotate the nut with a wrench to the previously pulled-up position, at this point asignificant increase in resistance will be encountered.3. Tighten slightly with a wrench (approximately a quarter turn).。
世伟洛克(Swagelok)焊接系统
204 卡套管/卡套管工具/焊接系统卡套管/工具焊接系统世伟洛克® (Swagelok®) 焊接系统M200 电源特点■ 电源可供用于可靠, 稳定的轨道钨极气体保护电弧焊■ 输出电流的峰值高达 200 A■ 多语种彩色触摸屏, 易于使用■ 集成式流体流量控制器可自动控制外径保护气体流量■ 可选择自动内径吹扫系统■ 重约 50 lb (23 kg)■与世伟洛克焊接系统焊头兼容世伟洛克焊接系统,M200 电源 205卡套管/工具焊接系统特点世伟洛克焊接系统 M200 电源, 配合以简单易用的触摸屏轨道焊接操作, 确保其操作精准, 易于控制。
■ 12.1 in. (30.7 cm) 高分辨率彩色 SVGA 工业触摸屏■ 输出电流的峰值高达 200 A ■ 多种焊接程序数据录入选项■ 自动焊接程序生成包括 15 种不同的材料选项 ■ 简化了焊接程序的手动录入■ 实时监控和记录焊接输出性能■ 低 EMI 起弧技术■ 使用多种语言, 包括中文(简体和繁体), 英语, 法语, 德语, 日语, 韩语和西班牙语,和瑞典语■ 符合 CE 、RoHS (EU)、CCC (中国)和加拿大的要求技术数据电力输入:100 ~ 230 V (ac); 输出:2 ~ 200 A (dc)使用等级➀➀ 有关各温度下的暂载率信息, 请参阅《世伟洛克M200 电源用户手册》, MS‑13‑212C4。
➁ 不使用可选风机滤网进行分级。
尺寸13.5(高) 22.8(宽) 15.5(深)in. (34.3 57.9 39.4 cm )重量23.3 kg (51.4 lb)USB 2.0 和 3.0闪存盘可存储和传输焊接程序和焊接记录外接键盘和鼠标通用电压输入可接受 100 至 230 V (ac)电压,以实现全球兼容性适用于焊接程序和焊接记录打印输出的内置高速热敏打印机集成的质量流量控制器 自动控制外径保护气体:■ 无需使用外部流量计■ ■ 可选 ID 吹扫系统206 卡套管/卡套管工具/焊接系统卡套管/工具焊接系统操作世伟洛克 M200 电源的设置和操作均简单易用。
MS-01-180世伟洛克软管
软管和柔性卡套管 211
外层
— — —
—
— — — 硅树脂 标准配置是无外层; 可提供硅树脂外层 — 硅树脂 — 硅树脂
—
—
带蓝色条纹的穿孔黑色聚氨酯 穿孔黑色聚氨酯 穿孔黑色聚氨酯 不穿孔橙色聚氨酯 不穿孔橙色聚氨酯
不穿孔蓝色聚氨酯
蓝色丁腈橡胶 (可提供其它颜色)
页码 215 221 226
230
软管 快速接头
钢瓶
206 软管/快速接头/取样钢瓶
软管和柔性卡套管
软管组件, 批量软管, 柔性卡套管和端接
■ 内管材料有金属, PTFE, PFA, 乙烯树脂, 尼龙, 聚乙烯和橡胶 ■ 公称软管尺寸 1/8 到 2 in. ■ 多种英制和公制端接 ■ 可提供定制长度 ■ 可选的外层, 标签和测试
目录
手动和电动预装工具附件, 290
尼龙和聚乙烯软管推杆和 预装模具, 291
尺寸以 in. (mm) 为单位表示, 仅供参考, 可能有变动。图示尺寸 为世伟洛克螺母手紧位置。关于世伟洛克螺母尺寸, 请参阅世伟 洛克产品目录可检测卡套管接头和转换接头 (MS-01-140C4), P 2。
SWAGELOK
总长度 (OAL) 软管或卡套管组件的端 到端距离。
A
端接长度 (A) 端接的总长度
保护弹簧 用来保护软管以防止其磨损, 弯 曲过度和扭结的螺旋金属弹簧。
加强层 用来加强内管以提高 其承压能力的材料。
内管 承载系统介质的最内层软管材料, 通常指与介质接触表面。
外层 软管的最外层材料, 用于保护加强结构和内管 以防止环境条件影响及磨损。
软管 快速接头
钢瓶
软管和柔性卡套管 209
SWAGELOK
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6Quick-ConnectsFeaturess Compact coupling offers full flow without orifice restrictions.s O-ring is easily replaced without disassembling body.Ordering Information and DimensionsStemsBidirectional flowFull Flow Quick-Connects QF SeriesMaterials of ConstructionDimensions are for reference only and are subject to change.F flat➡➡➀Include a female 60°cone profile.They accept a 60°male cone with female swivel nut.Wetted components listed in italics.Other O-ring materials and lubricants available.Quick-Connects 7Pressure-Temperature Ratings ➀Dimensions are for reference only and are subject to change.flatOptionsStem and Body ProtectorsStem and body protectors guard against damage and contaminants when bodies and stems are uncoupled.Protectors are not pressure-containing devices;forpressure-retaining protectors,contact your authorized Swagelok representative.Body ProtectorStem Protector T o order, select a basicordering number and add SS for 316 stainless steel or B for brass.Example:SS -QF4-SPMaterials➀Include a female 60°cone profile.They accept a 60°male cone with female swivel nut.Insertion Depth8Quick-ConnectsFeaturesMiniature Quick-Connects QM Series➀1/4 in.maximum panel thickness;21/64 in.panel hole drill size.Male NPTF flat F flatF flatF flatMaterials of Construction➁For 316 SS with fluorocarbon FKM O-rings.Quick-Connects 9PTFE-Sealed Quick-Connects QTM SeriesMaterials of ConstructionPressure-Temperature Ratings ➀Maximum Flow RateU.S.gal/min (L/min) water at 70°F (20°C)Spillage and Air InclusionWetted components listed in italics .Featuress Product qualification tests are basedon ANSI B93.51M.s Flush valve design reduces air inclusion and spillage.s Locking dog mechanism with large contact area retains stem.s Seals are recessed for protection.s Keyed option is available.s Push-to-connect design enables quick, simple operation.Insertion DepthB i d ir ec t i o n a l f l o w ➡➡SlideLocking dogsBody valve sealPacking sealStem sealDESO valve sealAdapter sealSlide hook➀Pressure ratings may be limited by end connections.10Quick-ConnectsOrdering Information and Dimensions,QTM SeriesStemsDimensions are for reference only and are subject to change.F flatF flatBulkheadQuick-Connects 11 F flat F flatSSM.cone profile.They accept aQTM2 bulkheadbodies have anintegral bulkhead.OptionsKeyed QC and QTM SeriesSwagelok keyed quick-connects provide a positive mechanical lockout system to prevent accidental intermixing of different lines in multifluid or multipressure systems.Featuress Keyed quick-connects will not interchange with any otherSwagelok keyed quick-connectss If an attempt is made to couple unlike keys,the valve system will not open.s Stems and bodies are color coded and numbered for easy identification.QC Series Key Numbers and Sleeve Outside Diametersfor use in calculating alignment positions when panel mountingSwagelok —TM Swagelok Company Dyneon, TFM —TM DyneonElgiloy —TM Elgiloy Specialty Metals Xylan —TM Whitford©1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2005 Swagelok Company Printed in U.S.A., MI August 2005, R7MS-01-138Safe Product SelectionWhen selecting a product,the total system design must be considered to ensure safe,trouble-free performance.Function,material compatibility,adequate ratings,proper installation,operation,and maintenance are the responsibilities of the system designer and user.Caution:Do not mix or interchange parts with those of other manufacturers.For other dimensions, see page 4 and 5.Good Practices for Operation of Swagelok Quick-Connectss Use filters ahead of quick-connects.s Use body and stem protectors or dustcaps on uncoupled bodies and stems.s Align bodies and stems when coupling or uncoupling.s Couple and uncouple quick-connects at room temperature.s Couple and uncouple quick-connects during system cleaning operations.s Support hanging hoses or other equipment to prevent side load.s Re-lubricate stem seal O-rings periodically.ƽWarning:Pressure rating restrictions apply when coupling and uncoupling.Do not uncouple single-end shutoff quick-connects under pressure.Caution:s Do not rotate quick-connectswhile coupled.s Do not insert foreign objects into uncoupled bodies or stems.ISO Reference SpecificationISO 7/1 (tapered) ISO 228/1 (straight)Specifications can be obtained from:ANSI (American National Standards Institute)25 W.43rd StreetNew Y ork, NY U.S.A.10036orQTM Series Key NumbersQTM2 series quick-connects are available in keys K1 through K8.QTM4 and QTM8 series quick-connects are available in keys K1 through K4 only (black, orange, green, or yellow).Keyed QTM series sleeve dimensions are the same as standard QTM sleeve dimensions.(See the tables on page 10 and 11.)How to OrderAdd a key designator to the QC or QTM series ordering number.Example:SS-QC4-B-200K1Body and Stem ProtectorsBody and stem protectors are available.Contact your authorized Swagelok representative.Dimensions are for reference only and are subject to change.Warranty InformationSwagelok products are backed by The Swagelok Limited Lifetime Warranty.For a copy, visit or contact your authorized Swagelok representative.。