GM(SGM)过程控制计划审核表(含附属全套EXCEL表)

Date:日期

Supplier Name:供应商名称供应商电话Mfg. DUNS:

Plant

Location &制造工厂邓白氏号码工厂位置＆国家Auditor: (SQE, SQI)Auditor Phone:审核员

审核员电话Auditor: E-Mail:审核员电子邮件GM 公司Part Number (s):Part Name:零件号

零件名称

Drawing Date:图纸日期工程更改号

工程更改等级PPAP/Interim/Benest are Status:

Program PPAP 临时批准等级车型年

项目

Creativity Team:采购功能组专业组

Reason For Audit:审核原因新产品

生产启动

现生产部分区域其它

是 否不适用

Type of Audit:审核类型初始审核跟踪审核GP9

是 否不适用

Driver of Audit:审核目的

APQP 确认

管理要求工厂要求按节拍生产现产品改

进流程/售后高关注一级受控发运

二级受控发运重大质量问题停线后重新开线

零部件检验计划

D/PFME A

3×5个为什么

其它

Focus of Audit:重点关注零件/总成生产线/生

产单元

操作工序/机器设备

完善制

质量体系

Approved 通过

Yes 有No 无N/A 不适用1.2.3.4.5.

6.GPSC Supplier Quality 全球采购供应链　供应商质量GM 1960-B(SGM)Process Control Plan Audit Sheet

过程控制计划审核表

GM 1927-16(SGM)

Supplier Phone:GM Division:EWO #: / ODM #Eng. Change Level:Model Year:Commodity:Safety Related Part ?

是否为安全件？

Product Validation/Qualification Complete:是否已完成产品验证？

Approved, but need Documentation 通过，但需要文件Not Approved 不通过Follow-Up Audit Date:跟踪审核日期

TECHNICAL INFORMATION AVAILABILITY 技术资料获取Comments 备注

Are actual drawings availabe at production facilty with the latest change level?制造工厂是否有最新更改等级的图纸?

Does the supplier have the final customer approved drawing?供应商是否有最终顾客批准的图纸?

Is the print complete (Tolerances, GD&T, Correct Datums, KPCs, etc.)?图纸是否完整(公差, GD&T, 正确的基准，KPC 等)？Are all technical regulations/CTS/SSTS available?所有技术法规/零件技术规范/子系统技术规范能否获得?

If supplier is design responsible, has DFMEA been used to develop the PFMEA?如供应商负责设计，DFMEA 是否已被用于开发PFMEA?

QUALITY SYSTEM DOCUMENTATION 质量体系文件Is a Process Flow Diagram available?

是否有过程流程图？

Future

Launch

Current

Partial

Other

Initial

Follow Up

Run at Rate (GP9 Attachement B)

APQP Confirmation Mgmt. Request

Plant Request Run @ Rate

Top Focus

CSL-1

CSL-2

Major Disruption

DD&W

Component Check Plan

Critical Fastner (D02)D/PFMEA Shutdown/Start Up Audit

CPIP/Warranty Other

Part / Assembly Line /Cell

Operation / Machine

Complete Mfg. System Quality System -Ongoing Documentation

Yes No Yes

No

N/A

N/A

7. 8. 9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.Does the Process Flow Diagram include receiving?

过程流程图是否包括物料接收？

Does the Process Flow Diagram include rework?

过程流程图是否包括返修？

Does the Process Flow Diagram include scrap?

过程流程图是否包括报废？

Does the Process Flow Diagram include gauging/inspection?

过程流程图是否包括测量和检查？

Does the Process Flow Diagram include shipping?

过程流程图是否包括发运？

Does the Process Flow Diagram include labeling and Part ID at receiving, WIP, finished good and shipping areas?

过程流程图是否包括了物料接收、在制品、合格成品和发运区域的标签和零件标

Is there a PFMEA available?

是否有PFMEA？

Is the PFMEA acceptable (RPNs, numbers match Process flow and include KPCs/PQCs/KCCs)?

PFMEA是否可以接受(风险顺序数, 编号与流程图一致，包括 KPC/PQC/KCC等)？Is there any evidence that it is kept up to date?

是否有证据表明PFMEA是不断更新的?

Is there a Process Control Plan (PCP) available?

是否有过程控制计划 (PCP)?

Is the Process Control Plan (PCP) acceptable (numbers match PFMEA and Process Flow, including KPCs/PQCs/KCCs/DRs/ITFs, GP-12 if applicable and latest EWO/ODM included)?

过程控制计划是否可以接受？(编号与PFMEA和流程图一致，包括

KPC/PQC/KCC/DR/ITF，GP-12（适用时），最新的EWO)?

Does the control plan address print requirements relative to (dimensional, material, rust preventitive, heat treat, micro-finish, contamination/sediment, etc.)?

控制计划有无反映(尺寸，材料，防锈，热处理，研磨，污染/残留物等)?

Are all "Current Controls" listed on the PFMEA detailed on the Control Plan? PFMEA中列出的所有“现行过程控制”项目在控制计划中是否都有详述?

Are process controls in place in the PCP to address the high PFMEA Risk Priority Numbers?

过程控制计划中的过程控制是否都在实施以解决PFMEA中高RPN项目?

Is there a procedure/process for Continuous Improvement for Risk Reduction?

是否有针对对风险降低的持续改进程序？

Are KPCs/PQCs/KCCs called out on the PCP?

所有的 KPC/PQC/KCC是否都在控制计划中体现？

Are sample sizes and check frequency for each operation reasonable?

每个操作的样本数量和检查频次是否合理?