转子组装方案中英文对照版

越南松绑4水电站工程机电设备安装发电机转子组装方案

批准：罗春华

审核：张文红

编制：谢荣新

广东省源天工程公司

松绑4水电站项目部

二0一三年十一月二十日

VIETNAM SONGBUNG 4 HYDROPOWER STATION E&M EQUIPMENTS INSTALLATION

Generator Rotor Assembly Program

Approver: LUOCHUNHUA

Inspector: ZHANG WENHONG

Prepared by: XIE RONGXIN

Guangdong Yuantian Engineering Company

Song Bung 4 Hydropower Station Project Department

November 20th, 2013

目录Contents

1 结构说明Structure Instructions (3)

2 施工组织机构及人员安排 Construction Organization (3)

3 施工准备 Preparation (4)

3.1施工技术准备Technical (4)

3.2施工设备工器具准备Preparation of Erection Tools (5)

3.3 施工其它措施准备Other preparation (6)

4 主要技术标准和规范 The main technical standards and norms (7)

5 施工程序及方法Construction Program (7)

5.1 发电机转子组装程序Generator Rotor Assembly Procedure (7)

5.2 转子支架与主轴的热套Assembly of rotor spider with shaft by

heating. (9)

5.3 磁轭组装Rotor rim assembly (11)

5.4 转子绕组组装Rotor winding assembly (15)

5.5 主要部件安装的质量控制Quality Control of Critical

Components Installation (18)

6 施工工期 Construction Period (21)

7 质量管理措施Quality Management Measures (21)

8 安全文明施工 Safety & Environment-Friendly Manner (22)

9 卫生环境保护 Health Environmental Protection (25)

10 附件Appendix (27)

1结构说明Structure Instructions

1.大轴下端通过法兰与水轮机轴连接，镜板通过热套方式与大轴连接，磁极引线从转子支架上部进入大轴引线槽内，并与集电环连接。

Connect main bearing bottom with turbine bearing by flange, runner plate with main bearing by hot shrinkage, pole lead with collecting ring.

2.轮毂包括转子支架、风扇等，通过热套方式与大轴固定。

Wheel hub consists of rotor support and fan. The wheel hub is fixed with main bearing by hot shrinkage.

3.磁轭由磁轭冲片，上压板、下压板、磁轭键、制动环等组成现场叠片

Magnet yoke consists of magnet yoke stamping, upper press board, lower press board, magnet yoke key and stop ring.

4.磁极由线圈、磁极铁芯、阻尼环、阻尼条、磁极引线、磁极连线等组成，24个磁极在现场挂装。

Pole consists of coil, iron core, damping ring, damping bar, pole lead and cables. 24 poles are hanging garmented on site.

2 施工组织机构及人员安排 Construction Organization

现场负责人：李艺

Site leader: Li Yi

技术负责人：谢荣新

Engineer : Xie RongXin

安全员：陈涛记

EHS: Chen TaoJi

质检员：潘键强

Quality controller: Pan JianQiang

现场翻译/协调：陆昌龙

Site translator: Lu ChangLong

起重人员: 2人

lifting worker: 2

机械安装人员：6人

Mechanical worker: 6

3 施工准备 Preparation

3.1 施工技术准备 Technical

1．施工前熟悉厂家图纸、安装规程、规范和技术文件；

Read drawings carefully before installation, also should know well with installation stand and technical documents.

2．由项目总工程师组织安装人员进行详细审核设计图纸，并作好审图、澄清问

题以及设计技术交底记录；

The general engineer should arrange the works check drawings and clairfy questions which raised by works, make statement of installation and keep the record.

3．统计和核对设备和主要材料清单，制定到货计划和材料采购计划；

Check the main equipment and material list then make a delivery and purchase plan.

4．制定重要设备安装和关键工序的安装方案和技术措施；

Formulate the installation program and key process for main equipment.

5．注意图纸提出的施工要求，设备部件的特殊安装工艺及对环境的特殊要求；

Give more attention about technical request form the drawings, some parts have special technics request as well as environment.

6．机组安装前机坑已清理干净，满足安装条件。

Work surface have been clean well before installation and meet the request

of erection.

7．安装前所需的设备及零、部件已到货齐全并检查合格。

Check the elements needed which should be arrived site and the quality must be meet the drawings before installation.

8．安装所需的工器具满足要求，厂家提供的专用工具已到货。

Erection tools must be meet the request and special tools form supplier have arrived site.