SMC真空吸盘选型手册

SMC气动第三册(真空元件)

记号 06 08 10 12 01 02 03
尺寸 ø6 ø8 ø10 ø12 Rc 1 8 Rc 1 4 Rc 3 8
形式快换接头快换接头快换接头快换接头螺纹拧入螺纹拧入螺纹拧入
表① 连接形式的组合
主体形式盒型 (内置消声器) 直接配管型 (无消声器) ① ② ③ ① ② ③ SUP 快换接头快换接头螺纹拧入快换接头快换接头螺纹拧入 VAC 快换接头螺纹拧入螺纹拧入快换接头螺纹拧入螺纹拧入 EXH — — — 快换接头快换接头螺纹拧入
页号
5.01 5.03 5.04 5.06 5.07 5.09 5.11 5.15 5.22 5.23 5.34 5.36 5.37 5.38 5.39 5.42 5.44 5.46 5.47 5.48 5.51 5.53 5.54 5.57 5.59 5.60 5.61 5.63 5.64 5.65 5.68 5.70 5.72 5.73 5.74
注意
1 配管不能是螺旋状。
真空侧和供给侧都不能出现螺旋状配管，应尽量短而直。配管容积增大则响应时间变长。
2 真空发生器排气侧的配管有效截面积应大。
排气一旦节流，真空发生器的性能就变差。
4 吸入流量过大，则真空开关的设定困难。
几 mm大小的小工件，一旦选定吸入流量过大的真空发生器，和未吸着时的真空压力之差太小，会使真空压力开关的设定变困难，故要选定合适的真空发生器。
注意
1 方向控制阀，速度控制阀等相关元件应参见各自样本的注意事项。
维护
警告
1 要定期对真空过滤器和消声器进行清洗。
过滤器及消声器的孔眼被堵，真空发生器的性能便降低。在粉尘多的场合，应使用处理流量大的真空过滤器。

smc真空吸盘2zpt_zpr(适合吸着倾斜工件)

外形尺寸图 (毫米)
40 HB□J□-B01-A18(带缓冲) ZPT 50 63 HB□J□-B01-A18(带缓冲) ZPT 80
ZPT 100 （带缓冲） 125 HB□J□-B01-A22
型号
型号
型号
5.56
型号
ZPT 63 80 H□－B□(内螺纹)
ZPT125 H□-A16(外螺纹)
M16×1.5
100
ZPT125 H□－B□(内螺纹)
100
对边 37
E 4-M4×0.7
25 66
六角对边 22
Rc1/8 对边 60 4-M5×0.8
7.5
对边 60
C 4-M5×0.8
D
64
C
六角对边 24
34 21
1
8
,
1
8
1
8
各类吸盘尺寸图见5.38页
＊－六角对边尺寸
5.39
!"#$%&:
ZPT
接管方式真空口方向安装连接方式内螺纹、倒钩接头、快换接头垂直方向利用缓冲本体外螺纹
连接内螺纹
记号螺纹外径/软管ø
ø
ø
ø
—
ø
ø
—
ø
Rc 真空口连接倒钩接头快换接头安装外连接螺方式纹
Y
ø8 øA øB
ø8 øA øB
34 21
ø10 øA øB
ø34 ø40 ø40
型号型号
型号
5.49
7.5
!"#$%&'(:
ZPT
(ø40 ø125)
(J) · · · · ·

SMC吸盘选型表

产品名称：SMC吸盘选型表
吸盘可以有很多种:
一种利用内外大气压力的差别,吸附在物体上的一种挂件,或者是抓取物体的一种工具。

另一种是磁力吸盘,专门用于对铁磁性物质的吸附和固定,大多数应用在机械加工等领域.利用吸力夹持工件的机床附件。

最常用的吸盘是磁力吸盘，一般为矩形或圆盘形。

它利用磁力将铁磁性工件吸紧，用于平面磨床，也用于铣床和车床,数控机床,加工中心等。

吸盘按磁力来源分有电磁吸盘和永磁吸盘两类。

①电磁吸盘：体内装有多组线圈（图1）,通入直流电产生磁场，吸紧工件；切断电源，磁场消失，松开工件。

②永磁吸盘：体内装有整齐排列并被不导磁材料隔开的永久磁铁（图2）,当磁铁与吸盘面板上的导磁体对准时,磁力线通过工件形成闭合回路,吸紧工件；当转动手柄使磁铁与导磁体错开,磁力线不再通过工件,即可卸下工件。

以前的永磁吸盘吸力比电磁吸盘小.但是现在磁性材料性能的提高和设计生产工艺的提高,永磁吸盘的吸力可以做得比电磁吸盘大.永磁吸盘不因通电而发热和变形，故不影响加工精度。

但是也会因为磁致伸缩有很微小的变形.另有利用真空吸力的真空吸盘和利用工件与台面间的正负静电荷相吸的静电吸盘。

这些吸盘吸力都较小，只适用于吸紧薄壁工件或非磁性工件等。

吸盘选型计算(1)

选型1.吸附物的探讨请探讨下列事项。

①吸附物的特性表面状态，有无通气性，厌静电，厌铜离子，形状是否变化（纸张，塑料）。

②吸附物的形状吸附面的大小，平坦度（曲面的状态），形状（正方体，球体，圆筒状）③吸附物的重量④吸附物的起吊方向：水平起吊，垂直起吊2.选择吸盘1)设定真空压力设定时根据真空源的规格留出余量。

空霸睦（喷射式真空发生器）时，大致定为-66.6Kpa。

但如果吸附物有通气性，表面状态粗糙时，真空压力不会上升，则需要另行试验，请事先与本公司协商。

2）计算吸盘的直径吸盘形状为圆形时，按照下列公式计算吸盘的直径D：需要的吸盘直径（mm）M：吸附物的重量（kg）S:：安全系数水平起吊：S＝4垂直起吊：S＝8n：吸盘的个数P：真空压力（-KPa）注：重量（M）乘以9.8N即为所需要的吸附力。

考虑到吸附物的可吸附尺寸（面），所选的吸盘直径应设定为大于根据目录所得出的所需吸盘直径（D）因吸盘在吸附时会变形，吸盘的外径将增加10%左右，所以选择时，请考虑到此点，不要使吸盘从吸附物的边缘露出。

求出的吸盘直径如超出产品目录上数值时，请按照2个以上计算。

如果吸盘不是圆形的，请另行与本司协商。

计算例：水平起吊计算圆形吸盘的直径。

安全系数：因是水平起吊，所以S＝4吸附物重量：M＝0.5kg真空压力：P＝-0.7kPa吸盘个数：n=1个吸盘直径应该选择￠20因为真空压力会使吸盘变形，所以吸附面积要比吸盘直径小。

变形度根据吸盘的材质，形状，橡胶的硬度而有区别，因此，在计算得出吸盘直径时需留出余量。

安全系数中包括变形部分。

吸附面积根据吸盘直径计算吸附面积。

A:吸附面积（cm2）D:吸盘直径（mm）有效吸附面积吸盘直径虽表示吸盘的外径，但利用真空压力吸附物体时，因真空压会使橡胶变形，吸附面积也会随之缩小。

缩小后的面积即称为有效吸附面积，此时的吸盘直径即称为有效吸盘直径。

根据真空压力，吸盘橡胶的厚度以及与吸附物的摩擦系数等不同，有效吸盘直径也会有差异，一般情况可预估会缩小10%。

真空吸盘选型计算

吸吊物重量 W(N)
222.5475
注：带油工件，安全率为10；不带油工件，安全率为5；
（104 Kg*m2）
n:吸盘数量
p (63% 95%)*pv p：吸盘内的真空度，MPa; pv:真空发生器或真空泵的最大真空度（kpa），查手册 1Mpa=1000kpa
W D2n * p
4t
真空吸盘选型计算
吸盘数量最大真空度最大真空度的百分
n
pv(kpa)
%
பைடு நூலகம்
350
5
1
80
63%
吸盘直径 D(mm) 150
真空吸盘选型计算（已知吸盘直径反向计算重量）
安全率 t 4
吸盘数量 n 1
最大真空度 pv(kpa) 80
最大真空度的百分 %
63%
≥4；垂直吊，t≥8；，MPa;
度（kpa），查手册
吸盘内真空度 p(Mpa)
吸盘直径 D(mm)
0.0504
210.3143605
向计算重量）
吸盘内真空度 p(Mpa) 0.0504
一：真空吸盘选型(自动计算) （1）：计算公式
计算公式：
D:吸盘直径（mm）
P:吸盘内的真空度 pv:最大真空度，kpa W:吸吊物重量，N
吸吊物重 W(N)
安全率 t
D
4Wt
np
D : 吸盘直径，mm;
W : 吸吊物重量,N；
t : 安全率。水平吊，t≥4；垂直吊，t≥
p：吸盘内的真空度，MPa;

SMC真空吸盘

外形尺寸图 (毫米)
ZP
40 50
HB□
ZP
63 80
HB□
ZP125 HB□
100
型号
型号
型号
组合 / 拆除方式
安装螺母
备件
内六角螺钉
型号
5.53
10 ø10mm 40 ø40mm 13 ø13mm 50 ø50mm
＊此外，还有导电性NBR及导电性硅橡胶材质
平形带肋吸盘
ZP10C ~ 50C
深形吸盘
ZP10D ~ 40D
型号
ø
ø
ø
ø
型号
ø
ø
ø
ø
型号
ø
ø
ø
ø
3.8
5.38
!"#
ZP
风琴形吸盘
型号表示方法
吸盘直径(mm) 06 08 10 13 16 ø 6mm ø 8mm ø10mm ø13mm ø16mm 20 25 32 40 50 ø 20mm ø 25mm ø 32mm ø 40mm ø 50mm 吸盘材料 N 丁腈橡胶
ZP 10 B N
订货举例
订ø20，硅材料吸盘正确型号：ZP20BS * 各种安装及接管形式 (ZRT,ZPR,ZPY) 请参见5.39至5.45页
S 硅橡胶 U 聚氨酯橡胶 F 氟化橡胶
薄型·薄型带肋吸盘
型号表示方法
吸盘直径 10 ø 10mm 13 ø 13mm 16 ø16mm
ZP 10 UT N
吸盘材质
缓系冲列取出方向
真空取出口连接方式
安装连接螺纹
注：具体型号请向营业所询问。
长圆形吸盘
吸盘形状吸盘材质缓冲

SP107X-001E 型号的SMC吸力吸取器说明书

SP107X-001E P: PPP .G.Information (Specialized product)SMC CORPORATION4-14-1, SOTO-KANDA, CHIYODA-KU,TOKYO 101-0021, JAPANURL: Vacuum Ejector with Energy-Saving FunctionZM****-X298Ejector air consumption reduced by 90％(*compared to conventional products)<Pressure switch with energy-saving function equipped>When vacuum pressure reaches the set value, the pressure switch turns off the supply valve. When vacuum pressure falls, the pressure switch turns on the supply valve to maintain the vacuum pressure with automatic control.○Set value copy function: Reduction in setting man-hours and set value inputting errorsSet values can be copied up to 10 units.○Energy-saving mode LED displayConditions: (1) Daily operating time: 8 hours, (2) ON/OFF cycle: Supply valve’s ON-time: 10 seconds, Supply valve’sOFF-time: 10 seconds, (3) Work leakage: 100 ml/ min (ANR), (4) Set vacuum pressure: -70 kPaNote: Reduction may change depending on adsorption conditions.The following operations are repeated while adsorption command signal is turned on.(1) Set 1 vacuum pressure is reached and thesupply valve is turned off.(2) When the vacuum pressure falls to Set 2pressure due to work piece shape, surface roughness, etc., the supply valve is turned on.Note: In regard to wiring to use the copy function, please refer to the Operation Manual on our homepage or pleasecontact the stores where you purchased the units.！ Contact our sales office regarding a delivery date or a price since this is a special model.Specifications:CommonＦｌｕｉｄAirSupply pressure range 0.25 to 0.55 MPaOperating temperature range 5 to 50o CPilot valveRated voltage 24 V DC (Allowable voltage fluctuation: ± 10%)Power consumption (Current consumption)Supply valve: 0.55 W (23 mA), Rrelease valve: 0.55 W (23 mA)Pressure switch with valve control functionRated pressure range 100.0 to -100.0 kPa Set pressure range 105.0 to -105.0 kPaPower supply voltage 24 V DC ± 10%, Ripple(p-p) 10% or less (With power supply polarity protection)Current consumption 40 mA or lessSwitch outputNPN or PNP open collectorOUT1: for general purpose, OUT2: for valve controlMaximum load current 80 mAMaximum applied voltage 26.4 V DCResidual voltage 2 V or less (with a load current of 80 mA)Repeatability ± 0.2% F.S. ± 1 digitDisplay 3 1/2 digits, 7 segments, LED: 1-color display (red)Display accuracy ± 2% F.S. ± 1 digit (Ambient temperature of 25 ± 3o C)Indicator light Light up when output is ON. OUT1: Green, OUT2: RedEnclosure IP40Temperature characteristics± 2% F.S.(at 25o C in an operating temperature range of 5 to 50o C)*For the ejector’s performance, etc., please refer to Volume 4, Best Pneumatics ZM series. How to orderDimensions (mm)Solenoid valve and pressure switch electrical entry: Integrated typeSolenoid valve and pressure switch electrical entry: Individual type *It is necessary for customers to do the wiring. (Please refer to the wiring diagram.)circuit diagram*The solenoid valve lead wire assembly (2 sets) andpressure switch cable assembly are shippedtogether.Wiring diagramSafety PrecautionsWarning 1: When the product is used for work pieces with a large leakage, the work piecesmay drop while the ejector is turned off because re-adsorption with the ejector restart is too late. Please determine usability for each application after sufficient examination.Warning 2: Depending on work adsorption and pressure switch setting conditions, it ispossible that work pieces may be dropped due to insufficient adsorption. Please determine usability for each application after sufficient examination. Caution 1: Ｐlease note that valve operation frequency will increase to adsorb a work piecewith large leakage and this will affect the product life.©2011 SMC CORPORATION All Rights Reserved! Caution To ensure the safest possible operation of this product, please be sure to read thoroughly the“Safety Instructions” in our “Best Pneumatics” catalog before use.Solenoid valve and pressure switch electrical entry: Individual type。

真空吸盘真空发生器选型说明

特征： ① 使各种功能独立、各种规格可搭
配组合使用。 ② 搭载真空发生用电磁泵，控制简
单。
CVF 过滤器一体型 z 铝合金
特征： ① 内含过滤器的空霸睦。 ② 只有搭载真空发生控制电磁阀空
霸睦。
CVK 多功能排气量型 z 铝合金
特征： ① 超大排气量型的空霸睦 ② 若选用内含逆止阀型、可大幅度
节省空气消费量。 ③ 最高可 5 连连座。 ④ 可选配附有控制电磁阀功能的传
了解更多产品，请至电深圳大洋气动 13728945345 18926466609
吸盘特征
丁晴橡胶（N）
● 识别色：黑 ● 硬度/基本硬度：55°
一般工业用的橡胶，适用于各种密封件，耐油性、耐磨耗性、耐老化性优
POINT 丁晴橡胶（N）用途广泛。 ● 比其他的橡胶耐油性强。 ● 与其他橡胶相比，最便宜、耐
MCA 多功能大排气量型 z 铝合金
特征： ①塑胶本体，质量最轻的空霸睦。 ②可直接插管固定 ③选用配置螺丝型式，可直接安装吸盘的固定金具。
省配线对应空霸睦特征：
特殊规格品
① 控制器可利用一条双芯传输线借由串连
接传输方式对空霸睦电磁阀输出电压、同
时接受来自传感器的输入信号。 ② 若其它气动元件控制可同时使用省配线
PDTM
特征：最适用于 BGA/CSP 等有类似半园球的表面凹凸不平工件吸着搬运。小型泡绵橡胶。
PE 系列特征：特殊形状吸盘，小型椭圆形吸盘等。
PF 系列特征：标准平形吸盘。适用于钢板等表面平坦的工件
PH 系列
特征：深型吸盘。因为吸盘，能抓住吸着面内侧的凹凸进行吸着。深型万向型式。
PJ 系列
POINT 在通常的丁晴橡胶中加入炭粉，可导除 IC 等电子部品于吸着时产生的静电。

smc真空压力表说明书ZSE30-ISE30A CN.

真空吸盘是消耗品，其产品保证期限是从购入后1年之内。
但，即使在保证期限内，因使用真空吸盘导致的磨损或橡胶材质劣化等情况不在保证范围内。
『适合用途的条件』
出口海外时，请务必遵守经济产业省规定的法令(外国汇兑及外国贸易法、手续｡
注意
我公司产品不能作为法定计量仪器使用。
我公司制造、销售的产品没有进行各国[计量法]所指定机关的认证申请，并不是取得计量法相关型式认证试验和检定的计量器、计测器。
·请切断供给电源
·请在确认已切断供给气源、并把配管中的压缩空气排放到大气后再进行维修保养。
可能会造成人员受伤。
注意
■通电中请勿触碰端子、连接器
若在通电中碰触端子和连接器，可能会发生触电、设备误动作、开关破损。
禁止接触
■维修保养后，进行适当的功能检查、泄漏检查
当设备无法正常作动、发生泄露等异常情况时，请停止运转。
※2
全法规外，这些内容也请务必遵守｡
※1 ISO 4414: Pneumatic fluid power -- General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems
・请勿在有电涌发生源的场所使用。
在压力开关的附近有发生电涌的装置设备(电磁式升降机・高周波诱导炉・电机等时，可能会导致压力开关内部回路元件发生劣化或破损，因此请在考虑发生源电涌对策的同时避免线路的混触。
No.PS※※-OML0002式/系列/型号
ZSE30A(F ISE30A
安全注意事项
2 8 10 11 14 14 17 18 21 21 24 24 24 26 27 30 30 31 32 34 35 36 37 37 39 41 43 44 47 48 49 56 56 58

SMC SY3000 5000 7000 插入式电磁阀使用说明书

文件No.SY3000V-OMY0001电磁阀SY3000/5000/7000插入式安全注意事项--------------------------------------------------------------------------------------2,3设计注意事项--------------------------------------------------------------------------------------4,5选型-------------------------------------------------------------------------------------------------- 4,5安装--------------------------------------------------------------------------------------------------5配管--------------------------------------------------------------------------------------------------5配线--------------------------------------------------------------------------------------------------6给油--------------------------------------------------------------------------------------------------6空气源-----------------------------------------------------------------------------------------------6使用环境-------------------------------------------------------------------------------------------- 6维修保养-------------------------------------------------------------------------------------------- 7UL认证品------------------------------------------------------------------------------------------- 7产品个别注意事项-------------------------------------------------------------------------------- 8～14阀构造图-------------------------------------------------------------------------------------------- 15～17故障与对策-------------------------------------------------------------------------------------- 18,19安全注意事项此处所示的注意事项是为了确保您能安全正确地使用本产品，预先防止对您和他人造成危害和伤害而制定的。

SMC选型手册

产品名称:SMC选型手册
SMCCORPORATION成立于1959年，总部设在日本东京都。

时至今日，SMC已成为世界级的气动元件研发、制造、销售商。

在日本本土更拥有庞大的市场网络，为客户提供产品及售后服务。

SMC 作为世界最著名的气动元件制造和销售的跨国公司，其销售网及生产基地遍布世界。

SMC产品以其品种齐全、可靠性高、经济耐用、能满足众多领域不同用户的需求而闻名于世。

在日本市场占有率已超过60%的SMC，通过分布于世界51个国家的海外子公司及分销商，将世界各国SMC产品的生产、销售连成一体，为用户提供直接、完善的服务。

斯姆勒斯(Sumulees) SV50、SV50H无音缸猎犬真空吸盘方便指南说明书

T h a n k Y o u f o r S e l e c t i n gOperator Owner's Manual1BAG LINER OPTIONS (Samples supplied with unit)Felt Filter P/N 890435For use in all dusty conditions. Can beused with other liners For use on hard surface where a variety of PACKAGED SINGLYSPECIFICATION SSV50SV50H H.P. 6.0 (4.47 Kw ) 5.5 (4.1kW)TYPE B&S INTEK H O NDA O FU EL CAP. 1.6q t. (1.5L) 1.2q t. (1.1L)O IL CAP.0.69q t. (0.65L)0.63q t. (0.60L)HT:U NIT 145# (65.8kg)153# (69.4kg)HT:SHIPPING 168# (76.2kg)176# (79.8kg)INE WEIG HT:28# (12.7kg)36# (16.3kg)NIT LENG TH 62" (1.57m)62" (1.57m)NIT WIDTH 26.75" (0.68m)26.75" (0.68m)EIG HT42" (1.07m)42" (1.07m)IN THE INTEREST OF SAFETYWARNING: DO NOT1. DO NOT run engine in an enclosed area.Exhaust gases contain carbon monoxide, an odorless and deadly poison.2. DO NOT place hands or feet near moving or rotating parts.3. DO NOT store, spill or use gasoline near an open flame, or devices such as a stove,furnace, or water heater which use a pilot light or devices which can create a spark.4. DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recommended.5. DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.6. DO NOT remove fuel tank cap while engine is running.7. DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.8. DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.9. DO NOT transport unit with fuel in tank.10. DO NOT smoke when filling fuel tank.11. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.12. DO NOT run engine at excessive speeds. This may result in injury & /or damage to unit.13. DO NOT tamper with governor springs,governor links or other parts which may change the governed engine speed.14. DO NOT tamper with the engine speed selected by the engine manufacturer.15. DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.16. DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.17. DO NO T strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.18. DO NOT operate engine without amuffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector.19. DO NOT operate engine with anaccumulation of grass, leaves, dirt or other combustible material in the muffler area.20. DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands.21. DO NO T touch hot muffler, cylinder, or fins because contact may cause burns.22. DO NOT run engine without air cleaner or air cleaner cover.23. DO NOT operate during excessive vibration!24. DO NOT leave machine unattended while in operation.25. DO NOT park machine on a steep grade or slope.WARNING: DO1. ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.2. DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.3. DO pull starter cord slowly until resis-tance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.4. DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary.5. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.6. DO check fuel lines and fittings fre-quently for cracks or leaks. Replace if necessary7. Follow engine manufacturer operating and maintenance instructions.8. Inspect machine and work area before starting unit.WARNING: The Engine Exhaust from this product contains chemicals knownto the State of California to cause cancer, birth defects or other reproductive harm.GENERAL SAFETYFor your safety and the safety of others, these directions should be followed:Use of Ear Protection is recommended whileoperating this machine.Use of Eye and Breathing protection is recom-mended when using this machine, especially in dry and dusty conditions. Debris bag directs dust toward ground, away from the operator and the optional Felt Filter reduces the amount of dust reintroduced into the environment.·DO NOT place hands or feet inside nozzle intake opening,near debris outlet or near any moving parts.·DO NOT start engine without debris bag connected firmly in place to exhaust outlet.·DO NOT start or operate machine with debris bag zipper ·DO NOT operate during excessive vibration.·DO NOT remove bag until engine has been turned off and hascome to a complete stop.·DO NOT remove hose kit cap on nozzle until engine has beenturned off and has come to a complete stop.·DO NOT operate machine with hose cap, bag or hose removed.·DO NOT use this machine for vacuuming exclusively sand, dust, fine dirt, rock, glass, string like material, grain, rags, cans, metal, bark or water.·DO NOT operate this machine on slopes greater than 20%.·DO NOT pick up any hot or burning debris, or any toxic orexplosive material.·DO NOT allow children to operate this equipment.9Do not operate this machine without first reading owner's manual and engine manufacturer's manual.DANGER0DISPLACEMENT 190cc. MODEL 12VOHVPUT OIL IN ENGINE BEFORE STARTINGASSEMBLY10Your Billy Goat is shipped from the factory in one carton, completely assembled except for the upper handle and accessories. Included with machine are caster kit (890447), felt filter bag (1 each), lawn liner y (3 each),and litter liner (3 each).REMOVE items 8 locknut & 74screws from lower handle (item 27). Attach and securely tighten premature wear to bag.PUT OIL IN ENGINE BEFORE STARTING.16OperationENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used.Engine must be level when checking and filling oil and gasoline.ENGINE SPEED: Controlled by throttle lever on the handle.Under normal conditions, operate at minimum throttle to accomplish your current cleaning task.FUEL VALVE: Move fuel valve to "ON" position (Honda only).CHOKE: Operated with throttle control (Honda).Post to prime (Briggs & Stratton).STARTING16.1VACUUM NOZZLE HEIGHT ADJUSTMENT: Thevacuum nozzle is raised and lowered by pulling slightly upward on handle and pulling height adjust T-Handle (item 23) at operators left hand. Lift handle up or down to desired height, then release T-handle.FOR MAXIMUM PICKUP: A djust nozzle height asclose to debris as possible, but without blocking airflow into the nozzle. NOTE : Never bury nozzle into debris.CLEARING A CLOGGED NOZZLE& EXHAUST : Turn engine off and wait for impellerto stop completely and disconnect spark plug wire.Wearing durable gloves, remove clog. Danger , the clog may contain sharp materials. Reconnect spark plug wire.VACUUMINGOPERATION16.2Note: Frequently empty debris to prevent bag overloading with more weight than you can lift.Bag liners are included and available for use in various conditions where debris will be vacuumed. (see Bag Liner Options shown on page 1).DO NOT place bag on or near hot surface , such as engine.Debris bags are normal replaceable wear items.DEBRIS BAG16.3Using two people to lift machine is recommended. Lift holding the handle and front of nozzle. Secure in place during transport.Never store engine indoors or in enclosed poorly venti-lated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater,clothes dryer or other gas appliance.If engine is to be unused for 30 days or more, prepare as follows:Be sure engine is cool. Do not smoke.Remove allgasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunctionof engine. Drain fuel outdoors, into an approved container,away from open flame. Run engine until fuel tank is empty and engine runs out of gasoline.NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank orstorage container. Always follow mix ratio found on stabilizer container. Run engine at least 10 min. after adding stabilizer to allow it to reach the carburetor.Do not store with debris in bag. Organic debris generates heat during decomposi-tion and could damage the bag or start a fire.16.5HANDLING & TRANSPORTING:STORAGE16.4B e sure engine has come to a complete stopbefore removing or emptying bag!!This vacuum is designed for picking up trash, organicmaterial and other similar debris (see Safety Warnings page 2-3).Many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas. However, following these rules will help maintain your machine's ability to vacuum in dusty conditions:•Run machine at idle to quarter throttle.•Machine or pressure-wash debris bag if normal cleaning doesnot fully clean bag. Bag should be thoroughly dry before use.Having one or more spareFelt Filter (890435) is a good way to reduce down time while dirty bags are being cleaned.IF YOUR UNIT FAILS TO START:See Troubleshooting on page 8.Vacuumed leaves, grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds Note: Allow green chips to dry before spreading around living plants.COMPOST16.10H i n t!NOTE: Outer bag and rod (items 1 and 3) MUST depress the bag presence switch (item 17) for the unit to start. See fig.1fig 1.INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter as well as debris mixed with cans, bottles and small amounts of sand; however, vacuuming cans, bottles and sand will affect the longevity of your machine.Inspect machine work area and machine before operat-ing. Make sure that all operators of this equipment are trained in general machine use and safety.Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 7).Like all mechanical tools, reasonable care must be used when operating machine.SV50, SV50H* Denotes standard hardware item that may be purchasedlocally.Before Requesting Service Review These Suggestions20Engine Service and WarrantyContact your nearest engine manufacturer's autho-rized servicing dealer.22.122BILLY GOAT INDUSTRIES INC.P .O. BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA PHONE: 816-524-9666 FAX: 816-524-6983WARRANTY PROCEDUREPlease fill in the WARRANTY CARD and send the upper part to Billy Goat.The WARRANTY terms are stated on the lower part which remains with the user. Whenever a Billy Goat Machine is faulty due to a defect in material and / or workmanship, the owner should make a warranty claim as follows:The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer.The owner should present the remaining half of the WarrantyRegistration Card, or, if this is not available, the invoice or receipt.The Warranty Claim will be filled in by the authorized Billy Goat Dealer,who will send it with the faulty part to Billy Goat headquarters.The Quality / Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions.The decision by the Quality / Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding.Note: T o process a Warranty Claim, it is necessary to quote the Model & Serial number who are printed on the Billy Goat Serial Plate.Purchased fromModelUnit(Weight)lbs.kgTROUBLESHOOTINGMAINTENANCEIMPELLER REMOVAL1. Wait for engine to cool and disconnect spark plug.2. Drain fuel and oil from the engine.3. Remove engine, impeller and mounting plate by removing nuts (item 26) around outside of housing.4. Leaving engine fastened to plate, remove impeller bolt (item 50)and lock washer and slide impeller off crankshaft ( A puller may be required). CAUTION: Do not drop impeller.5. If impeller does not slide off crankshaft, place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller.6. If the impeller cannot be loosened, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt.Invert engine and impeller and support engine above ground to prevent recoil damage. Thread longer bolt by hand into thecrankshaft until bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller back-plate (near the blades),remove impeller from shaft.7. To reinstall impeller, use a new impeller bolt and lockwasher 8. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N .m).9. Reinstall engine, impeller, and mounting plate onto housing in reverse order of removal.10. Before connecting spark plug wire, slowly pull engine starting rope to insure that impeller rotates freely.11. Reinstall spark plug wire.Use only a qualified mechanic for any adjustments, disassembly or any kind of repair .DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT.WARNING: TO AVOID PERSONAL INJURY , ALWAYS TURN MACHINE OFF , MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP.RECONNECT SPARK PLUG WIRE,GUARDS, BAG, CAPS AND / ORHOSE BEFORE STARTING ENGINE.ENGINE: See engine manufacturer operator's instructions.17.117For damaged or imbalanced impeller。

SMC三联件选型手册

产品名称：SMC三联件选型手册
即，在气动技术中，将空气过滤器（F）、减压阀（R）和油雾器（L）三种气源处理元件组装在一起称为气动三联件，用以进入气动仪表之气源净化过滤和减压至仪表供给额定的气源压力，相当于电路中的电源变压器的功能。

空气过滤减压阀设计轻小，安装方便，因此，它与气动变送器，气动调节器等产品安装在一起配套使用。

若将空气过滤器的减压阀设计成一个整体，成为二联件。

气源处理三联件包括空气减压阀、过滤器、油雾器三大件，减压阀可对气源进行稳压，使气源处于恒定状态，可减小因气源气压突变时对阀门或执行器等硬件的损伤。

过滤器用于对气源的清洁，可过滤压缩空气中的水份，避免水份随气体进入装置。

油雾器可对机体运动部件进行润滑，可以对不方便加润滑油的部件进行润滑，大大延长机体的使用寿命。

SMC ZB真空发生器组件中文使用说明书

机种名称小型真空单元真空发生器/真空泵系统系列ZB系列使用说明书目录安全注意事项 2 型号表示・型号体系 9 产品各部分名称 12 安装・设置 13 空气源 15 使用供给压力 16 配管 16 V通口Ass’y品的使用 17 关于电磁阀 21 构造图・零件构成 25 维护・保养 26 滤芯更换要领 28 吸音材更换要领 28 电磁阀（供给阀・破坏阀）更换要领 29 关于集装式产品 30 关于过滤罩 30 关于破坏流量调整针阀 31 关于真空发生器的排气 31 规格 32 回路图 35 重量 37 真空发生器的排气特性・流量特性 38 真空泵系统流量特性 39 关于流量特性表 40 关于压力传感器Ass’y品 40 关于真空用压力开关Ass’y品 41 故障一览表 42安全注意事项此处所示的注意事项是为了能安全正确的使用本产品，预先防止对您和他人造成危害或损失而定。

为了表示这些事项的危险程度，将注意事项分成「注意」「警告」和「危险」三个等级。

不论哪个等级，都是与安全相关的重要内容，除了必须遵守国际规格(ISO/IEC)、日本工业规格(JIS)※1)以及其他安全规则※2以外，这些内容也请务必遵守。

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.ISO 4413: Hydraulic fluid power -- General rules relating to systems.IEC 60204-1: Safety of machinery --Electrical equipment of machines. (Part1: General requirements)ISO 10218-1992: Manipulating industrial robots -Safety.JIS B 8370: 空气压系统通则JIS B 8361: 油压系统通则JIS B 9960-1: 机械类的安全性-机械的电气装置((第1部:一般要求事项)JIS B 8433-1993: 键控工业机器人－安全性等*2) 劳动安全卫生法等注意: 误使用时，有可能对人和物品造成损害。

真空吸盘的气缸选型原则

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真空吸盘的气缸选型原则（大纲）一、真空吸盘气缸概述1.1真空吸盘气缸的定义及工作原理1.2真空吸盘气缸的分类及结构特点二、气缸选型原则2.1负载能力2.1.1确定所需吸取物体的重量2.1.2选择合适负载能力的气缸2.2工作速度2.2.1分析工作过程中的速度要求2.2.2选择合适工作速度的气缸2.3工作行程2.3.1根据工作需求确定气缸行程2.3.2选择合适行程的气缸2.4安装方式2.4.1根据设备空间和布局选择安装方式2.4.2确定气缸连接方式2.5气源条件2.5.1确定气源压力2.5.2选择适合气源条件的气缸2.6环境因素2.6.1分析工作环境对气缸的影响2.6.2选择适合工作环境的气缸2.7额外功能需求2.7.1确定是否需要附加功能（如磁性开关、传感器等）2.7.2选择满足额外功能需求的气缸三、气缸选型实例分析3.1实例背景3.2选型过程3.3选型结果及应用效果四、气缸选型注意事项4.1选择正规厂家和品牌4.2验证气缸性能及质量4.3考虑售后服务及维护成本五、总结5.1气缸选型的重要性5.2真空吸盘气缸选型的一般规律5.3持续优化和改进气缸选型工作一、真空吸盘气缸概述1.1 真空吸盘气缸的定义及工作原理真空吸盘气缸是一种利用气压和真空相转换的原理，实现对物料的吸取和释放的执行元件。

真空吸盘选型(自动计算)

20.4298605
注：带油工件，安全率为10；不带油工件，安全率为5；
（104 Kg*m2）
p (63% 95%)*pv p：吸盘内的真空度，MPa; pv:真空发生器或真空泵的最大真空度（kpa），查手册 1Mpa=1000kpa
D2n * p
W 4t
真空吸盘选型计算
吸盘数量最大真空度最大真空度的百分
npv(kpa)% Nhomakorabea7
5
4
91.8
63%
吸盘直径 D(mm) 30
真空吸盘选型计算（已知吸盘直径反向计算重量）
一：真空吸盘选型(自动计算) （1）：计算公式
计算公式：
D:吸盘直径（mm）
P:吸盘内的真空度 pv:最大真空度，kpa W:吸吊物重量，N
吸吊物重 W(N)
安全率 t
D 4Wt
np
D : 吸盘直径，mm; W : 吸吊物重量,N； t : 安全率。水平吊，t≥4；垂直吊， p：吸盘内的真空度，MPa; n:吸盘数量
安全率 t 4
吸盘数量 n 2
最大真空度 pv(kpa) 91.8
最大真空度的百分 %
63%
；，t≥4；垂直吊，t≥8；
度，MPa;
度（kpa），查手册
吸盘内真空度 p(Mpa)
吸盘直径 D(mm)
0.057834
13.88281648
向计算重量）
吸盘内真空度 p(Mpa) 0.057834
吸吊物重量 W(N)

真空吸盘系统介绍及各部件选型

Pvx95%
压力
Pvx63%
Ｐ
Ｔ１
２Ｔ１
３Ｔ１
T1 达到时间（sec） T2
Pv：最终真空压力
Ｔ１：到达最终真空压力Pv的63%的时间３Ｔ１：到达最终真空压力Pv的95%的时间
真空系统
真空系统案例选型
3.计算真空发生器最大吸入流量Ｑe
Qe 28.5 17 L / min
真空发生器：Q1 CQ • Qe
Q 1.4160v 1.41 60 0.1 8.5L / min
T
1.0
V:真空发生器或真空切换阀至吸盘的配容积
v d 2l
4000
d:配管的内径(mm)
L:配管的长度(m)
T:真空到达时间
真空系统
真空系统60v Q
T2 3T1
供给阀 (切换阀)
的动作
ＯＮＯＦＦ
Pv
真空
1.84 3.27 5.10 8.65
13.1
20.4
31.9
52.3
81.9
127
1.70 3.02 4.71 7.98
12.1
18.8
29.5
48.2
75.6
118
1.56 2.77 4.32 7.32
11.1
17.3
27.0
44.2
69.3
108
1.42 1.27
2.52 2.26
3.93 3.53
真空系统
真空系统案例选型
• 例:水平上吊20kg平板玻璃,已知吸附容积V=0.1L，连接管长L=1m,要求吸着响应时间T≤1.0s,选吸盘及真空发生器.
解：1.工件重W=20X9.8=196N,因板玻璃面积较大，预选6个直径为 50 mm的吸盘，选安全率t=4,求出吸吊所需的真空度