模具专业英语——注塑模
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Injection Mold Technical Terms
特克内克腾目思
(一)模具专业基本用词 Professional Terms Intensification Factor 增强比
Scientific molding 科学注塑英腾次分克深发克偷
塞音特菲克计数器counter康特
Specific Injection Pressure (Psi)特殊注塑压力
思呗色服克
1.塑料—plastic, resin瑞申油管:Oil pipe 尼龙--------nylon
2.样件—sample 调节板-------adjust plate
3.钢料—steel A板--------a plate
4.注塑机—injection machine, press 定位圈----locating ring 喽客厅令
5.产品—part, product, moulding 斜导柱-----angular pin 安给拉PIN
6.模具—mold, mould, tool B板--------- b plate
A 简易模(样板模)—prototype mold
B 量产用模具—production mold
7.三维造型(数模)—3D model, 滚珠导套-------ball ejector bush
8.二维产品图—2D part drawing 拽应扁顶针--------blade ejector pin 布累得
9.设计—design 低赛应下模板--------bottom clamping plate 抱腾
10.制造—manufacture, 上模型腔------cavity main insert
11.检验—check, 上模镶件------cavity sub insert
12.测量—measure, 妹试司筒针--------center pin 深特
13.修改—change, modify 下模型芯------core main insert
14.工程更改—engineer change 下模镶针------core pin
15.质量—quality 快乐体下模镶件------core sub insert
16.数量—quantity 宽体踢延迟顶针-------delay ejector pin
17.基准—datum, reference 拉杆限位钉--------distance bolt
(二)如何解析2D 产品图?How to read 2D part drawing?
一.产品几何Geometry 顶距限位柱--------distance spacer
1.点—point 销钉-------dowel pin
2.线(边)—line, edge 顶块--------ejector bar
3.面face 顶板导套-----ejector leader pin
A 侧面—side塞得 B表面—surface射飞思 C 外观面—appearance surface安皮尔思射飞思4.壁厚—wall thickness 我射克来思顶板导柱----ejector leader pin李德拼
5.加强筋(骨位)—rib 瑞布顶针-------ejector pin
6.孔—hole后顶针地板------ejector plate
7.细长的槽—slot 顶针面板-----ejector retain plate 瑞腾
8.柱位—boss 抱死顶棍------ejector rod
9.角—corner 司筒------ejector sleeve
A 圆角—fillet
B 倒角—chamfer
C 尖角—sharp corner
10.斜度—angle, taper 平头螺丝------F.H.S
11. 凹槽—recess , groove 固定块--------fix block
二.分模信息Splitting 固定上模-------fixing half
1.分型线—parting line 浇口镶件------gate insert
2.主分模方向—main direction, line of draw 滑块压板-----guide rail
3.浇口设定—gating 无头螺丝-----H.S.S
三.产品标识Part Identification 热流道--------hot runner
1.产品名称—part name (P/N) 隔热板------insulate plate 因修累特
2.产品编号+版本号—part number + revision (Rev.) 导套-----leader bushing 李得报圣个3.型腔号—cavity number 导柱------leader pin
4.材料标记—material symbol 斜顶-----lifter body
5.模具编号—mold number (no.) 吊环-------lifter eye bolt
6.日期印—dating insert, date code 斜顶导向块-----lifter guide
7.循环印—cycling code 斜顶滑块------lifter slider
8.公司标志—company logo 斜顶耐磨板------lifter wear plate
四.技术要求Specification (Special Requirement) 限位开关------limit switch
1.项目启动表Kick-off sheet 支撑柱-----MB stand
1)项目名称—program name, project name 模架--------mbase
2)产品名称—part name, product name, part description 动模(下模)-----move half 3)产品编号—part number (P/N) o型圈-------o ring
4)客户模号—customer mold no. 油管接头--------oil nipple
5)项目启动日期—kick off date, start date 锁紧扣------parting lock
6)项目完成日期—due date,lead time 水堵头------pipe plug
7)内模件用钢—tool steel 拉杆----puller bolt
8)型腔数量—number of cavities 流道换向针------puller insert
9)数据文件编号—data file no. 拉料针-----puller plate
10)注塑材料—resin, plastic, raw material 定位拉板-------puller plate
11)收缩率—shrink, shrinkage, shrink factor 回针------return pin
12)注塑机吨位—molding machine size, injection machine size
13)成型周期—cycle time 流道板--------runner stripper plate
14)型腔光洁度—cavity polish 内六角螺丝------S.H.C.S.
15)型芯光洁度—core polish 锁模块-------safety block
16)皮纹(晒纹)—texture, grain 台阶螺丝------shoulder screw
17)拔模斜度—draft angle, removal taper 快速接头-----shut off nipple
18)注塑件颜色及光泽—molded color & gloss 司筒压紧块-----sleeve pin block
19)模具加工地—manufacturing facility 滑块------slider body
20)热流道供应商—manifold manufacturer, manifold supplier
21)浇口位置—gate location / position 滑块底部耐磨板---slider bottom wear plate 22)浇口类型—gate type 斜压块-----slider cam
23)产品标识—stamp information, part identification
24)特殊要求—special instructions 滑块中心导轨----slider center guide 2.产品质量及外观要求Part Quality & Appearance Requirement
1)尺寸及公差Dimension & Tolerance 滑块型芯-----slider insert
①重要尺寸—critical dimension, important dim., key dim.
②理论尺寸—nominal dimension 滑块镶针------slider pin
③实际尺寸—actual dimension 滑块限位板-----slider stopper plate
④公差—tolerance 滑块耐磨板----slider top wear plate
⑤公差带—tolerance range 方铁-----spacer block
⑥尺寸超差—dimension deviation 垫圈------spacer ring
⑦接受(合格)—accept, OK 浇口套------sprue bushing
⑧拒绝(不合格)—reject, refuse, obsolete, NG 限位挡板---stop plate
⑨让步接受—concession, special admit 垃圾钉----stopper disk
⑩返工—re-work 精定位----straight lock
推板镶件----stripper insert
2)产品缺陷(常见的)Defects (normal) 推板--------stripper plate
①缩水—sink mark, shrinkage 支撑住-----support pillar
②飞边,毛边—flash, burr 上模板------top clamping plate
③段差—mismatch discrepancy 压紧块-------wedge block
④银丝纹,蛇纹—snake marks, streak 弹簧--------spring
⑤弯曲,变形—warpage, distortion 水接头------water nipple
⑥打不饱(缺料)—short shot 增加油槽-------add oil groove
⑦熔接线—weld line bubbles气泡 shear[☞i☜]n.剪,切
多胶— unwanted plastic regulation整顿
cleanness清扫 delamination起鳞分层
⑧拉伤—damage blinster气泡 flow mark流痕
3、产品外观 Part Appearance
①产品颜色— part color
②产品光泽— gloss
③皮纹粒度— grain
aberration 色差 atomization ?化
bank mark ?料纹 bite 咬入
blacking hole 涂料孔(铸疵) blacking cab 涂料疤
blister 起泡 blooming 起霜
blow hole 破孔 blushing 泛白
body wrinkle 侧壁皱纹 breaking-in 冒口带肉
bubble 膜泡 burn mark 糊斑
burr 毛边 camber 翘曲
cell 气泡 center buckle 表面中部波皱
check 细裂痕 checking 龟裂
chipping 修整表面缺陷 clamp-off 铸件凹痕
collapse 塌陷 color mottle 色斑
corrosion 腐蚀 crack 裂痕
crazing 碎裂 crazing 龟裂 deformation 变形 edge 切边碎片edge crack 裂边 fading 退色
filler speak 填充料斑 fissure 裂纹
flange wrinkle 凸缘起皱 flaw 刮伤
flow mark 流痕 galling 毛边
glazing 光滑 gloss 光泽
grease pits 污斑 grinding defect 磨痕
haircrack 发裂 haze 雾度
incrustation 水锈 indentation 压痕
internal porosity 内部气孔 mismatch 偏模
mottle 斑点 necking 缩颈
nick 割痕 orange peel 橘皮状表面缺陷
overflow 溢流 peeling 剥离
pit 坑 pitting corrosion 点状腐蚀
plate mark 模板印痕 pock 麻点
pock mark 痘斑 resin streak 树脂流纹
resin wear 树脂脱落 riding 凹陷
sagging 松垂 saponification 皂化
scar 疤痕 scrap 废料
scrap jam 废料阻塞 scratch 刮伤/划痕
scuffing 深冲表面划伤 seam 裂痕
shock line 模口挤痕 short shot 充填不足
shrinkage pool 凹孔 sink mark 凹痕
skin inclusion 表皮摺叠 straightening 矫直
streak 条状痕 surface check 表面裂痕
surface roughening 橘皮状表皮皱摺 surging 波动
sweat out 冒汗 torsion 扭曲
warpage 翘曲 waviness 波痕
webbing 熔塌 weld mark 焊痕
whitening 白化 wrinkle 皱纹
④
3.常用词汇、词组及短语Normal Word, Short Sentence
1)单边—per side
2)双边—both sides
3)加入,添加—add, incorporate
4)去除,取消—remove, cancel
5)满足…的要求,符合,与…要求一致—according to, conform to, satisfy, meet 6)要求,需要—require, need, demand
7)确认—be approved, agreed by …
8)允许—permit, allow
9)在…范围之内—within
10)不可以,不允许,禁止—free from, prevent, avoid
11)…,除非有另指—…unless otherwise specified
12)…或少于—…or less
13)自动化运作—automatic operation
14)未注尺寸(详细形状)见三维造型
Non dimensioned contour (detailed shape) see 3D model.
15)分型线上的飞边(披缝)或段差应小于…
Burrs or discrepancy on the P/L shall be … or less.
五.标题栏Title Block
1.产品名称—part name
2.图纸编号 + 版本号(索引号)—drawing no. + level (index)
3.一般公差—general tolerance
(三)如何阅读制模标准?How to read tooling standard? 一.模具结构术语Mold Construction Terms
A.模架Mold Base
1.模架量化特征Measurement Feature
①长X 宽X 高—Length X Width X Height
②模具高度尺寸(模厚)—stack height of mould
③模具重量—total weight of mould, mould thickness
2.定模底板—front plate, top clamping plate, clamp plate, clamping plate 3.定模板—cavity plate, fixed mould plate, A – plate
4.动模板—core plate, moving mould plate, B – plate
5.支撑板—support plate, backing plate
6.间隔板,方铁—support blocks, rails, risers, spacer block
7.顶杆固定板—retaining plate, ejector retaining plate
8.顶板—ejector plate,bottom clamping plate
9.动模底板—back plate
10.导柱—guide pillar, leader pin, guide pin
11.导套—guide bush, leader pin bush
12.复位杆—return pin, push-back pin
13.弹簧—spring
14.撑头—support pillar
15.顶针板导柱、导套—ejection guide pin / bush
16.垃圾钉—stop pin, stop button
17.模脚—standing-off pillars
18.标牌—plaque scutcheon
B.成型零部件moulding components
19.型芯—core insert
20.型腔—cavity insert
21.镶针—core pin
22.镶块—sub-insert, split
23.滑块—slide, sliding split
24.斜顶—lifter, angled-lift split
A 斜顶头—lifter head
B 斜顶杆—lifter rod, lifter shaft 25.成型顶杆—moulding face pin, form pin
C.浇注系统Feed System
1.塑料Moulding
a.主流道—sprue
b.分流道runner
①主分流道—main runner②二级分流道—branch runner
分流道断面形状cross-sectional shape of runner
①圆形—full round
②半圆形—semicircular
③梯形—trapezoidal
c.浇口gate
常用浇口形式normal gate type :
①边缘浇口(J型浇口)—edge gate, J – gate
②侧浇口—side gate
③潜伏式浇口—sub-gate, cashew gate, subsurface gate, submarine gate
④潜伏式二次浇口(隧道式浇口) —tunnel gate onto feeder post
⑤点浇口—pin gate
⑥直接浇口(主流道型浇口) —sprue gate, direct gate
⑦护耳式浇口—tab gate
d.模腔—impression
e.冷料井—cold slug well
f.热流道—hot runner
2.模具零件mold components
a.定位圈—locating ring, location ring, register ring
b.浇口套—sprue bush
c.挡圈—stop ring
d.浇口镶块—gate insert
e.热流道板—manifold
f.热嘴—hot drop
D.分型面及其锁紧、排气Parting Surface, inter-locking & venting 1.分型线—parting line ( P/L )
2.镶拼线—bodyline, joint line
3.平/ 不平的分型面—flat / non – flat parting surface
4.封胶面—shut off surfaces, seal-off surfaces
5.擦穿位—shut off
6.碰穿位—kiss-off
7.管位—parting line lock
8.分型面的释放(避空) —relief of parting surface
9.分型面的平衡—balancing of parting surface
10.锁紧角度—locking angle
11.锁紧力—clamping force
12.锁模块—safety strap
13.精定位—Interlock, die lock
14.困气—air trap
15.排气槽—vent, vent slot
E.滑块机构Slide
1.驱动Actuation
①斜导柱—angle pin, horn pin, cam pin
②弹簧—spring
③油缸—hydraulic cylinder
2.制动Detention
①滑块固定器—slide retainer
②弹簧制动器—spring-loaded detention (plunger)
③挡钉、挡板—stop pin, stop plate, slide stop
3.导轨—gib, guide strip
4.锁紧块(楔紧块)—heel block, locking heel, wedge block, chase block 5.耐磨片—wear plate, wear strip
6.压板—retainer,gib
7.螺钉—screw
8.定位销—dowel pin
F.斜顶机构Lifter
1.斜顶头—lifter head
2.斜顶杆—lifter rod, lifter shaft
3.开口销—split pin
4.固定板(压板)—retainer plate
5.耐磨片—wear plate
6.铜导套—bronze bushing
7.衬套—spacer
8.导轨—L – gib
9.滑动块—slide
G.顶出系统Ejection System
1.基本词汇Basic Word
①顶出行程—ejection stroke
②模具开档—daylight
③粘模—stick
④产品脱模—part is push off from, clear part of mould, separation of part 2.顶板机构Ejector plate assembly
①顶板—ejector plate
②顶板固定板—retaining plate
③推板—stripper plate
④推板导柱—ejector guide pin
⑤推板导套—ejector guide bush
⑥撑头—support pillar
3.复位机构Return System
①复位杆(回程杆)—return pin, push – back pin
②垃圾钉—stop pin, stop button
③压簧—compressed spring
④碟簧— a stack o f “Belleville” washers
⑤早复位机构—early return system
⑥强制复位机构—positive return system
4.顶出方法Ejection Techniques
1)顶杆顶出—pin ejection
2)顶管顶出—sleeve ejection
3)顶块顶出—bar ejection
4)扁顶顶出—blade ejection
5)顶板顶出—stripper ejection
6)油缸顶出—hydraulic ejection
7)气顶—air ejection
8)阀门顶出—valve ejection
5.顶出元件Ejection Elements
1)拉料杆—sprue puller, sucker pin
2)顶杆—ejector pin
3)阶梯式顶杆—stepped ejector pin
4)顶管—ejection sleeve, sleeve
5)扁顶—ejector blade, slabbed off ejector pin
6)顶块—stripper bar
7)顶环—stripper ring
8)推板—stripper plate
9)加速顶—accelerated ejection
6.顶出辅助机构Supplementary operating system
1)弹簧柱塞器—spring – loaded plunger
2)弹珠定位器—ball catch system
3)插销式锁扣—Latch – lock
4)尼龙拉杆装置—friction puller device
7.电器元件Electric Components
1)压力传感器—pressure transducer
2)限位开关—limit switch
F.冷却系统Cooling System
1.基本词汇Basic Word
1)温差—temperature variation
2)水孔(水道)—waterlines, water-ways, flow-way, channel
3)水路—cooling circuit
4)水路示意图—water schematic, schematic circuit
5)冷却液—coolant, coolant fluid
6)内连接—interconnect
7)外连接—external connection
8)出口、入口—outlet、inlet
9)漏水—water leakage
2.水路分布Circuits
1)阶梯式水路—stepped system
2)分隔板水路—baffled hole system
3)斜孔式水路—angled hole system
3.水路元件Components
1)闷头(螺塞、止水栓)—(threadless)brass pressure plug : female plug & male 2)隔水片—baffle
3)密封圈—O – ring
4)快插水路接头—quick disconnect fitting, quick connection adaptor
5)弯头—elbow
6)偶合器(连接器、接头)—adaptor (including a plug & a socket) 7)橡皮管—rubber hose
8)分水板,集水块—water manifold
G.螺纹、螺纹孔& 螺钉Thread, thread hole & screw
1.螺纹—thread
2.管螺纹—pipe thread
3.螺纹孔—screw hole, tapped hole
4.起吊孔—handling hole, jack screw hole, eye bolt hole
5.螺钉—screw
6.内六角螺钉—socket headed cap screw (s.h.c.s.)
7.沉头螺钉—flat headed cap screw (f.h.c.s)
8.螺栓—bolt
9.螺母—nut
10.锁紧螺母—locknut
11.螺纹标准Thread Standard
①公制标准—Metric
②英制标准—Imperial
③英制管螺纹标准—British Standard Pipe thread (BSP)
④美制管螺纹标准—NPT
⑤美制粗螺纹标准—United Coarse thread (UNC)
⑥美制细螺纹标准—United Fine thread (UNF)
H.润滑Lubrication
1.润滑槽—grease groove
2.加油管—grease line
3.油杯—lubrication fitting
I.测量仪器Measuring Instruments
1.游标卡尺—vernier caliper
2.千分尺—micrometer
3.高度规—height gauge
4.刻度规—dial gauge
5.三坐标测量仪(三次元)—Coordinate Measure Machine(CMM)6.塞规—pin gauge
7.圆角量规—radii gauge
8.轮廓投影机—profile projector
J.注塑机参数Injection Machine Parameter
1.注塑机规格参数Injection Machine Specification
①锁紧类型clamp type
a.油缸—hydraulic b.肘杆式—toggle
②垂直注塑机导柱间距—tie bar vertical clearance
③水平注塑机导柱间距—tie bar horizontal clearance
④台板尺寸—platen dim.
⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness
⑥最小/ 最大注塑机开档—open daylight Min. / Max.
⑦锁紧行程—clamp stroke
⑧锁紧力—clamping force
⑨顶出行程—ejector stroke
⑩顶出力—ejector force
2.试模工艺参数Moulding Process Parameter, machine setting
①时间Timer(TM), sec
a.注塑(充填)时间—filling time, injection time
b.冷却时间—cooling time
c.补缩时间—packing time
d.保压时间—holding time
e.成型周期—cycle time
②速率、速度Velocity, %、speed, in/sec
a.注塑(充填)速度—injection speed
b.保压速率—hold pressure velocity
c.螺杆转速—screw rotation speed
③压力Pressure(Prs.), psi
a.注塑压力—injection pressure
b.保压压力—hold pressure
c.回压(背压)—back pressure
④温度Temperature(Temp.), °F
a.注塑机喷嘴温度—nozzle temp.
b.料筒前段、中段、后段温度—barrel front、middle、rear temp.
c.模温—mould temp.
d.料温—purged resin melt temp.
e.空射料温—air shot melt temp.。