Control Plan(非常实用的机加工行业控制计划)
合集下载
相关主题
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
Other Approval /Date (if Req'd)
30-Jun-12
ODS - Operator Data Sheet R -Receiving
I - In-process BSa-tcShet- uBpatch Release
F - Final Audit
17
FO FLOirs-t 100 X&R - X bar & R Chart or TXC&MCR - Individual & Moving Range S-
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
Fra Baidu bibliotek
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
LO
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
LO
INSPECTION
Basic
Diameter
Lathe
T6
81
Basic Diameter
Lathe
T2
12 Flatness
Lathe
T6
Lathe
T6
Lathe
T6
14
Dimensio
n
14
Dimensio n
Dimensio
14
n
Lathe
T6
82 Basic Radius
Special Char. Class
Material Certs/Met lab 材料质保书
1份
Per Heat Treat Lot
HRc 21-28 measured at the center of the Gear on a cross section.
Hardness Tester 硬度测试仪
Must be free of harmful defects, cracks, laps, seams after forging
PROCEDURE 3.18.021
RECEIVING
R
LO
INSPECTION
PROCEDURE 3.18.021
Rev:05
Ø96.2 ±0.15 Basic Dim.
DR9 DR11
Ø96.2 ±0.15 Basic Dim.
Flatness 平面度 0.03
7 ±0.05
DR11
7 ±0.05
I - In-process BSa-tcShet- uBpatch Release
F - Final Audit
17
FO FLOirs-t 100 X&R - X bar & R Chart or TXC&MCR - Individual & Moving Range S-
CVI- Critcal Visual Inspection
Tools for Mfg.
Characteristics Product
Process
Special Char. Class
Product/ Process Specifications/
20A
Turn OD & Face A
Lathe
T6
82 Basic Radius
R0.8 ±0.15Basic Dim.
Part Name/
DGeesacrrip-tio Park
Supplier/ Plant Linamar Automoti ve Systems (Wuxi)
Part/ Process Number
Process Name/ Operation Description
Pre Launch
Customer Name GMDAT
20A
Turn OD & Face A
Lathe
T5
P01 Diameter
Ø86.9+0.04/0 Dia.
20A
Turn OD & Face A
Lathe
T5
P01 Diameter
Ø86.9+0.04/0 Dia.
20A
Turn OD & Face A
Lathe
T5
15 Chamfer Diamter
504
Diameter
Receiving Inspection
506
Diameter
Receiving Inspection
507
Diameter
Receiving Inspection
509
Diameter
Receiving Inspection
501
Dimension
Receiving Inspection
✓ Production
Supplier Code
CONTROL PLAN
Key Contact/ Phone Core Team Supplier/ Plant Approval/ Date
Other Approval /Date (if Req'd)
Machine.
Device, Jigs,
No.
Ø91±0.3 Dia.
20A
Turn OD & Face A
Lathe
T5
15 Chamfer Diamter
Ø91±0.3 Dia.
20A
Turn OD & Face A
Lathe
T5
16 Chamfer
30°±1°Chamfer
20A
Turn OD & Face A
Lathe
T5
16 Chamfer
Ø101.7 ±0.15Basic Dia.
20A
Turn OD & Face A
Lathe
T2
67 Basic Diameter
Ø101.7 ±0.15Basic Dia.
Date (Orig.)
Date (Rev.)
19-Jan-12
ECR #
2-05-001-59
Customer Engineering Approval Date (if Req'd)
Date (Orig.)
Date (Rev.)
19-Jan-12
ECR #
2-05-001-59
Customer Engineering Approval Date (if Req'd)
Other Approval /Date (if Req'd)
30-Jun-12
ODS - Operator Data Sheet R -Receiving
502
Dimension
Receiving Inspection
503
Flatness
Receiving Inspection
2
Material
Receiving Inspection
3
Core Hardness
Receiving Inspection
Lathe
T6
Note
Turn DIA. &
81
5件
Per Lot 每批
14.5+1.5/-0.5
高度仪
5件
Per Lot 每批
7+1.5/-0.5
高度仪
5件
Per Lot 每批
Flatness 0.75 平面度
Indicator 指示表
5件
Per Lot 每批
SAE 1552 modified, (C: 0.50-0,55, Mn:1.351.65, Si: 0.15-0.30)
1小时
ODS
NON-CONFORMING
FO LO
MATERIAL
PROCEDURE 3.17.004
Tool Change TCCS
NON-CONFORMING MATERIAL
PROCEDURE 3.17.004
First off
NON-CONFORMING
FO
MATERIAL
PROCEDURE 3.17.004
30°±1°Chamfer
20A
Turn OD & Face A
Lathe
T2
P02 Dimension
12.5±0.3
20A
Turn OD & Face A
Lathe
T2
P02 Dimension
12.5±0.3
20A
Turn OD & Face A
Lathe
T2
67 Basic Diameter
Machine.
Device, Jigs,
No.
Tools for Mfg.
Characteristics Product
Process
RECEIVI REC NG
Receiving Inspection
511
Dimension
Receiving Inspection
512
Dimension
Receiving Inspection
PROCEDURE 3.17.004
Shift 每班
I FO
NON-CONFORMING MATERIAL
PROCEDURE 3.17.004
Page 1 of 12
NO.3.09.001.02 CP# 3.09.016.16
Prototype
Part
N2u4m2b6e5r/920 Rev. 001
10
Receiving Inspection
OPERATI ON 20A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
Part/ Process Number
Process Name/ Operation Description
OPERATI ON 10
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
Shift 每班
NON-CONFORMING
I FO LO
MATERIAL
PROCEDURE 3.17.004
Record 1times/hour (每小时记录1次)
ODS
NON-CONFORMING MATERIAL
PROCEDURE 3.17.004
Tool Change TCCS
NON-CONFORMING MATERIAL
c:\iknow\docshare\data\cur_work\198386534.xls
Prototype
Part
N2u4m2b6e5r/920 Rev. 001
Part Name/
DGeesacrrip-tio Park
Supplier/ Plant Linamar Automoti ve Systems (Wuxi)
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
20A
Turn OD & Face A
Pre Launch
Customer Name GMDAT
✓ Production
Supplier Code
CONTROL PLAN
Key Contact/ Phone Core Team Supplier/ Plant Approval/ Date
Other Approval /Date (if Req'd)
DR11
7 ±0.05
1 of 12
R0.8 ±0.15Basic Dim.
GO/NO Go Gage 通止规
GO/NO Go Gage 通止规
CMM 三次元
Height gauge 高度仪
Go No go Gauge 通止规
Height gauge 高度仪
Contourgraph 轮廓仪
2件 3件 1件 1件 100% 1件 1件
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
零件无外观缺陷，无裂纹、褶皱，无锻压痕
Visual 目视
1件
Per Heat Treat
Lot
5件
Per Lot 每批
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
Product/ Process Specifications/
Methods Evaluation Measurement
Sample
Size
Freq.
Rev:02
Control Method
ODS/T CCS
R/I/F
FO
LO
Reaction Plan
4.1 +1/-0.5
高度仪
5件
Per Lot 每批
7.6 +1/-0.5
高度仪
5件
Per Lot 每批
Ø164.8 +0/-1.2
Caliper 卡尺
5件
Per Lot 每批
Ø83.5 +0/-1.2
Caliper 卡尺
5件
Per Lot 每批
Ø104.7 +1.2/-0
Caliper 卡尺
5件
Per Lot 每批
Ø207.5 +1.2/-0
Caliper 卡尺
30-Jun-12
ODS - Operator Data Sheet R -Receiving
I - In-process BSa-tcShet- uBpatch Release
F - Final Audit
17
FO FLOirs-t 100 X&R - X bar & R Chart or TXC&MCR - Individual & Moving Range S-
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
Fra Baidu bibliotek
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
LO
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
LO
INSPECTION
Basic
Diameter
Lathe
T6
81
Basic Diameter
Lathe
T2
12 Flatness
Lathe
T6
Lathe
T6
Lathe
T6
14
Dimensio
n
14
Dimensio n
Dimensio
14
n
Lathe
T6
82 Basic Radius
Special Char. Class
Material Certs/Met lab 材料质保书
1份
Per Heat Treat Lot
HRc 21-28 measured at the center of the Gear on a cross section.
Hardness Tester 硬度测试仪
Must be free of harmful defects, cracks, laps, seams after forging
PROCEDURE 3.18.021
RECEIVING
R
LO
INSPECTION
PROCEDURE 3.18.021
Rev:05
Ø96.2 ±0.15 Basic Dim.
DR9 DR11
Ø96.2 ±0.15 Basic Dim.
Flatness 平面度 0.03
7 ±0.05
DR11
7 ±0.05
I - In-process BSa-tcShet- uBpatch Release
F - Final Audit
17
FO FLOirs-t 100 X&R - X bar & R Chart or TXC&MCR - Individual & Moving Range S-
CVI- Critcal Visual Inspection
Tools for Mfg.
Characteristics Product
Process
Special Char. Class
Product/ Process Specifications/
20A
Turn OD & Face A
Lathe
T6
82 Basic Radius
R0.8 ±0.15Basic Dim.
Part Name/
DGeesacrrip-tio Park
Supplier/ Plant Linamar Automoti ve Systems (Wuxi)
Part/ Process Number
Process Name/ Operation Description
Pre Launch
Customer Name GMDAT
20A
Turn OD & Face A
Lathe
T5
P01 Diameter
Ø86.9+0.04/0 Dia.
20A
Turn OD & Face A
Lathe
T5
P01 Diameter
Ø86.9+0.04/0 Dia.
20A
Turn OD & Face A
Lathe
T5
15 Chamfer Diamter
504
Diameter
Receiving Inspection
506
Diameter
Receiving Inspection
507
Diameter
Receiving Inspection
509
Diameter
Receiving Inspection
501
Dimension
Receiving Inspection
✓ Production
Supplier Code
CONTROL PLAN
Key Contact/ Phone Core Team Supplier/ Plant Approval/ Date
Other Approval /Date (if Req'd)
Machine.
Device, Jigs,
No.
Ø91±0.3 Dia.
20A
Turn OD & Face A
Lathe
T5
15 Chamfer Diamter
Ø91±0.3 Dia.
20A
Turn OD & Face A
Lathe
T5
16 Chamfer
30°±1°Chamfer
20A
Turn OD & Face A
Lathe
T5
16 Chamfer
Ø101.7 ±0.15Basic Dia.
20A
Turn OD & Face A
Lathe
T2
67 Basic Diameter
Ø101.7 ±0.15Basic Dia.
Date (Orig.)
Date (Rev.)
19-Jan-12
ECR #
2-05-001-59
Customer Engineering Approval Date (if Req'd)
Date (Orig.)
Date (Rev.)
19-Jan-12
ECR #
2-05-001-59
Customer Engineering Approval Date (if Req'd)
Other Approval /Date (if Req'd)
30-Jun-12
ODS - Operator Data Sheet R -Receiving
502
Dimension
Receiving Inspection
503
Flatness
Receiving Inspection
2
Material
Receiving Inspection
3
Core Hardness
Receiving Inspection
Lathe
T6
Note
Turn DIA. &
81
5件
Per Lot 每批
14.5+1.5/-0.5
高度仪
5件
Per Lot 每批
7+1.5/-0.5
高度仪
5件
Per Lot 每批
Flatness 0.75 平面度
Indicator 指示表
5件
Per Lot 每批
SAE 1552 modified, (C: 0.50-0,55, Mn:1.351.65, Si: 0.15-0.30)
1小时
ODS
NON-CONFORMING
FO LO
MATERIAL
PROCEDURE 3.17.004
Tool Change TCCS
NON-CONFORMING MATERIAL
PROCEDURE 3.17.004
First off
NON-CONFORMING
FO
MATERIAL
PROCEDURE 3.17.004
30°±1°Chamfer
20A
Turn OD & Face A
Lathe
T2
P02 Dimension
12.5±0.3
20A
Turn OD & Face A
Lathe
T2
P02 Dimension
12.5±0.3
20A
Turn OD & Face A
Lathe
T2
67 Basic Diameter
Machine.
Device, Jigs,
No.
Tools for Mfg.
Characteristics Product
Process
RECEIVI REC NG
Receiving Inspection
511
Dimension
Receiving Inspection
512
Dimension
Receiving Inspection
PROCEDURE 3.17.004
Shift 每班
I FO
NON-CONFORMING MATERIAL
PROCEDURE 3.17.004
Page 1 of 12
NO.3.09.001.02 CP# 3.09.016.16
Prototype
Part
N2u4m2b6e5r/920 Rev. 001
10
Receiving Inspection
OPERATI ON 20A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
20A
Turn OD & Face A
Part/ Process Number
Process Name/ Operation Description
OPERATI ON 10
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
Shift 每班
NON-CONFORMING
I FO LO
MATERIAL
PROCEDURE 3.17.004
Record 1times/hour (每小时记录1次)
ODS
NON-CONFORMING MATERIAL
PROCEDURE 3.17.004
Tool Change TCCS
NON-CONFORMING MATERIAL
c:\iknow\docshare\data\cur_work\198386534.xls
Prototype
Part
N2u4m2b6e5r/920 Rev. 001
Part Name/
DGeesacrrip-tio Park
Supplier/ Plant Linamar Automoti ve Systems (Wuxi)
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
10
Receiving Inspection
20A
Turn OD & Face A
Pre Launch
Customer Name GMDAT
✓ Production
Supplier Code
CONTROL PLAN
Key Contact/ Phone Core Team Supplier/ Plant Approval/ Date
Other Approval /Date (if Req'd)
DR11
7 ±0.05
1 of 12
R0.8 ±0.15Basic Dim.
GO/NO Go Gage 通止规
GO/NO Go Gage 通止规
CMM 三次元
Height gauge 高度仪
Go No go Gauge 通止规
Height gauge 高度仪
Contourgraph 轮廓仪
2件 3件 1件 1件 100% 1件 1件
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
零件无外观缺陷，无裂纹、褶皱，无锻压痕
Visual 目视
1件
Per Heat Treat
Lot
5件
Per Lot 每批
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
PROCEDURE 3.18.021
RECEIVING
R
INSPECTION
Product/ Process Specifications/
Methods Evaluation Measurement
Sample
Size
Freq.
Rev:02
Control Method
ODS/T CCS
R/I/F
FO
LO
Reaction Plan
4.1 +1/-0.5
高度仪
5件
Per Lot 每批
7.6 +1/-0.5
高度仪
5件
Per Lot 每批
Ø164.8 +0/-1.2
Caliper 卡尺
5件
Per Lot 每批
Ø83.5 +0/-1.2
Caliper 卡尺
5件
Per Lot 每批
Ø104.7 +1.2/-0
Caliper 卡尺
5件
Per Lot 每批
Ø207.5 +1.2/-0
Caliper 卡尺