制浆车间浆水平衡计算样本
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Material Balance ( Long Fiber )
Equipment *Storage Chest Pump Inlet -Stock(Chest Inside) -CIC W.W Inlet Total Pump Outlet *Refiner Feed Chest (Disperser Storage ) Inlet -Pump & Refiner Return -Stock Inlet Inlet(Pump)Total *Disperser -Disperser(S.P) Outlet -Dil. W.W Outlet Total *Screw Press Outlet -Thicken Stock -Drainage W.W -Total Inlet 808 1,677 2,485 2,485 2,485 30.000 0.355 10.000 10.000 10.000 357.771 349.200 8.573 357.771 1676.186987 1,220 6,099 7,319 808 5,291 6,099 4.000 4.000 4.000 30.000 0.030 4.000 70.297 351.486 421.783 349.200 2.286 351.486 #REF! #REF! 6,099 1,298 7,397 7,397 3.300 4.000 0.010 351.486 0.187 351.673 351.486088 Flow l/min Consistency % BD Weight BD Ton/Day
0.902
105.189 33.258
-Dil.W.W Inlet Total *3rd Fine Screen Accept Reject Inlet *3rd Fine S/C Pump Outlet Inlet -2nd Fine S/C Reject -Dil.W.W Inlet Total *1st Forward Cleaner Accept Reject Inlet *1st Forw. Cleaner Pump Inlet -Fractionator Reject -W.W -2nd For. Cleaner Accept Inlet Total Outlet
Outlet Inlet -2nd Forw.Cleaner Reject -W.W -4th Forw.Cleaner Accept Inlet Total
*4th Forw. Cleaner
Accept Reject Inlet
*4th Forw.Cleaner Pump
Outlet Inlet
358 800 1,158 1,158 8,260 7,155 15,415 15,415 15,118 297 15,415 15,415 15,118 12,257 2,861 15,118 15,118
2.240 0.010 0.700 0.700 2.050 3.550 2.746 2.746 2.800 0.010 2.746 2.746 2.800 2.800 2.800
3.550 0.030 0.618 0.744 0.744 0.618 1.973 0.740 0.740 1.636 0.010 0.570 0.740 0.740 0.570 2.240 0.720 0.720 1.973 0.010 0.527 0.720 0.720 0.508 2.458 0.700
2009.04.20 Remark
1298.000000 *from Back W.W Tank
351.673 To PM Machine Chest 20%
0.000000
*PDF
Outlet -Thicken Stock -Dil.W.W -Thicken Stock (MD Pump) 2,226 247 2,485 2,485 -Thick Stock -Cloudy W.W -Clear W.W Outlet Total Inlet -Stock -Shower （Discharge+washing) -shower(Trogh w.) Inlet Total 258 46,938 32,386 8,096 40,482 12,326 2,706 15,031 15,031 0.010 0.546 0.580 0.902 0.644 0.555 1.081 0.650 0.650 0.037 369.293 270.487 105.189 375.677 98.486 42.208 140.695 140.695 82%, 70% 18%, 30% 80%, 72% 20%, 28% 44,712 1,968 0.573 0.010 368.973 0.283 2,485 17,781 26,672 46,938 46,938 11.110 0.010 10.000 10.000 10.000 0.030 0.010 0.546 0.546 356.117 0.036 357.771 357.771 357.771 7.681 3.841 369.293 2485.000000 44452.66615 17781.06646 26671.59969 356.117443 2226.290461
*2nd Forw. Cleaner
Accept Reject Inlet
11,754 1,162 12,916 12,916 4,498 4,795 3,623 12,916 12,916 3,623 358 3,981 3,981 1,162 1,765 1,054 3,981 3,981 1,054 104 1,158
*2nd Forw. Cleaner Pump
Outlet Inlet -1st Forw.Cleaner Reject -W.W -3rd Forw.Cleaner Accept Inlet Total
*3rd Forw. Cleaner
Accept Reject Inlet
*3rd Forw. Cleaner Pump
3,423 2,861 562 3,424
147.910 115.370 32.540 147.910 78% 22%
562 191 754 754
4.017 0.010 3.000 3.000
32.540 0.028 32.568 191.394848
565 188 754 15,908 14,333 1,575 15,908 15,908 58 15,816
1.083 0.010 0.520 0.520 0.644 1.636 0.744 0.744
42.208 0.430 42.639 375.677 105.960 481.637 481.637 365.769507 90%, 78% 10%, 22% 2988.611880
7,155 26,071 11,754 44,980 44,980
125.000 22.797 0.113 147.910 782.044718
Outlet *2nd Coarse Screen Accept Reject Inlet *3rd Coarse Screen Pump Inlet -2nd Coarse S/C Reject -W.W Inlet Total Outlet *3rd Coarse Screen Accept Reject Inlet *HD Cleaner Outlet (HDC Accept) -To 1st coarse screen -Return to Pulper -Outlet Total Reject Inlet -Pulper Pump Outlet
2.800 2.800 4.181 3.000 3.000 4.181 2.800 0.010 3.000 3.000 3.000 2.800 4.017 3.000
609.573 494.203 125.000 619.203 2076.384170 82% 18%
*1st Coarse Screen
15316.150388 15316.150388
365.769 LF:60%,SF:40% 11.263 104.605 481.637 481.637 104.605 33.033 137.638 137.638 105.960 0.691 30.987 137.638 29.721 11.558 41.279 41.279 33.033 0.254 7.992 41.279 7.992 3.681 to Sludge Tank 11.673 41.278808 91%, 68% 9%, 32% 1765.051078 91%, 72% 9%, 28% 4795.381101 91%, 76% 9%, 24% 26071.35666
-3rd Forw.Cleaner Reject -W.W Inlet Total *Fractionater Accept (Short Fiber) Reject (Long Fiber) Inlet *Fractionator Feed Pump Outlet Inlet -Fractionator Chest Outlet -W.W Inlet Total Fractionator Chest Outlet Inlet -1st Coarse S/C Accept -2nd Coarse S/C Accept Inlet Total
11.558 0.115 11.673 243.846 SF:40% 365.769 LF:60% 609.615 609.615 609.573 0.043 609.615 609.615 609.573 494.203 115.370 609.573 494.203000 609.573000 297.113149 799.735351
70% 30%
-Balancing W.W -Inlet Total
150 15,966 15,966
0.010 3.000 3.000 3.010 3.300 0.010 3.010 3.010 3.300 15.000
0.022 690.001 690.001 689.979 689.792 0.187 689.979 689.979 689.792
2.800 3.600 3.000 3.000 3.000 3.000 3.000 3.302 3.010
22.797 9.770 32.568 687.243 619.203 68.040 *10% of HDC Outlet 687.243 687.243 2.758 689.979 689.979400
Accept Reject Inlet Inlet ቤተ መጻሕፍቲ ባይዱ1st Coarse S/C Reject -3rd Coarse S/C Accept -W.W Inlet Total
12,257 2,076 14,333 14,333
*2nd Coarse S/C Feed Pump
2,076 565 782 3,423 3,424
*1st Fine Screen
Accept Reject Inlet
*2nd Fine Screen
Accept Reject Inlet
*2nd Fine S/C Pump
Outlet Inlet -1st Fine S/C Reject -3rd Fine S/C Accept
8,096 5,068
894 15,031 15,031 5,068 626 5,694 5,694
0.010 0.650 0.650 0.456 1.040 0.520 0.520
0.129 140.695 33.258 9.381 42.639 42.639
894.080590
89%, 78% 11%, 22%
2,706 2,989 5,694 5,694 40,482 4,498 44,980 44,980
Equipment *Storage Chest Pump Inlet -Stock(Chest Inside) -CIC W.W Inlet Total Pump Outlet *Refiner Feed Chest (Disperser Storage ) Inlet -Pump & Refiner Return -Stock Inlet Inlet(Pump)Total *Disperser -Disperser(S.P) Outlet -Dil. W.W Outlet Total *Screw Press Outlet -Thicken Stock -Drainage W.W -Total Inlet 808 1,677 2,485 2,485 2,485 30.000 0.355 10.000 10.000 10.000 357.771 349.200 8.573 357.771 1676.186987 1,220 6,099 7,319 808 5,291 6,099 4.000 4.000 4.000 30.000 0.030 4.000 70.297 351.486 421.783 349.200 2.286 351.486 #REF! #REF! 6,099 1,298 7,397 7,397 3.300 4.000 0.010 351.486 0.187 351.673 351.486088 Flow l/min Consistency % BD Weight BD Ton/Day
0.902
105.189 33.258
-Dil.W.W Inlet Total *3rd Fine Screen Accept Reject Inlet *3rd Fine S/C Pump Outlet Inlet -2nd Fine S/C Reject -Dil.W.W Inlet Total *1st Forward Cleaner Accept Reject Inlet *1st Forw. Cleaner Pump Inlet -Fractionator Reject -W.W -2nd For. Cleaner Accept Inlet Total Outlet
Outlet Inlet -2nd Forw.Cleaner Reject -W.W -4th Forw.Cleaner Accept Inlet Total
*4th Forw. Cleaner
Accept Reject Inlet
*4th Forw.Cleaner Pump
Outlet Inlet
358 800 1,158 1,158 8,260 7,155 15,415 15,415 15,118 297 15,415 15,415 15,118 12,257 2,861 15,118 15,118
2.240 0.010 0.700 0.700 2.050 3.550 2.746 2.746 2.800 0.010 2.746 2.746 2.800 2.800 2.800
3.550 0.030 0.618 0.744 0.744 0.618 1.973 0.740 0.740 1.636 0.010 0.570 0.740 0.740 0.570 2.240 0.720 0.720 1.973 0.010 0.527 0.720 0.720 0.508 2.458 0.700
2009.04.20 Remark
1298.000000 *from Back W.W Tank
351.673 To PM Machine Chest 20%
0.000000
Outlet -Thicken Stock -Dil.W.W -Thicken Stock (MD Pump) 2,226 247 2,485 2,485 -Thick Stock -Cloudy W.W -Clear W.W Outlet Total Inlet -Stock -Shower （Discharge+washing) -shower(Trogh w.) Inlet Total 258 46,938 32,386 8,096 40,482 12,326 2,706 15,031 15,031 0.010 0.546 0.580 0.902 0.644 0.555 1.081 0.650 0.650 0.037 369.293 270.487 105.189 375.677 98.486 42.208 140.695 140.695 82%, 70% 18%, 30% 80%, 72% 20%, 28% 44,712 1,968 0.573 0.010 368.973 0.283 2,485 17,781 26,672 46,938 46,938 11.110 0.010 10.000 10.000 10.000 0.030 0.010 0.546 0.546 356.117 0.036 357.771 357.771 357.771 7.681 3.841 369.293 2485.000000 44452.66615 17781.06646 26671.59969 356.117443 2226.290461
*2nd Forw. Cleaner
Accept Reject Inlet
11,754 1,162 12,916 12,916 4,498 4,795 3,623 12,916 12,916 3,623 358 3,981 3,981 1,162 1,765 1,054 3,981 3,981 1,054 104 1,158
*2nd Forw. Cleaner Pump
Outlet Inlet -1st Forw.Cleaner Reject -W.W -3rd Forw.Cleaner Accept Inlet Total
*3rd Forw. Cleaner
Accept Reject Inlet
*3rd Forw. Cleaner Pump
3,423 2,861 562 3,424
147.910 115.370 32.540 147.910 78% 22%
562 191 754 754
4.017 0.010 3.000 3.000
32.540 0.028 32.568 191.394848
565 188 754 15,908 14,333 1,575 15,908 15,908 58 15,816
1.083 0.010 0.520 0.520 0.644 1.636 0.744 0.744
42.208 0.430 42.639 375.677 105.960 481.637 481.637 365.769507 90%, 78% 10%, 22% 2988.611880
7,155 26,071 11,754 44,980 44,980
125.000 22.797 0.113 147.910 782.044718
Outlet *2nd Coarse Screen Accept Reject Inlet *3rd Coarse Screen Pump Inlet -2nd Coarse S/C Reject -W.W Inlet Total Outlet *3rd Coarse Screen Accept Reject Inlet *HD Cleaner Outlet (HDC Accept) -To 1st coarse screen -Return to Pulper -Outlet Total Reject Inlet -Pulper Pump Outlet
2.800 2.800 4.181 3.000 3.000 4.181 2.800 0.010 3.000 3.000 3.000 2.800 4.017 3.000
609.573 494.203 125.000 619.203 2076.384170 82% 18%
*1st Coarse Screen
15316.150388 15316.150388
365.769 LF:60%,SF:40% 11.263 104.605 481.637 481.637 104.605 33.033 137.638 137.638 105.960 0.691 30.987 137.638 29.721 11.558 41.279 41.279 33.033 0.254 7.992 41.279 7.992 3.681 to Sludge Tank 11.673 41.278808 91%, 68% 9%, 32% 1765.051078 91%, 72% 9%, 28% 4795.381101 91%, 76% 9%, 24% 26071.35666
-3rd Forw.Cleaner Reject -W.W Inlet Total *Fractionater Accept (Short Fiber) Reject (Long Fiber) Inlet *Fractionator Feed Pump Outlet Inlet -Fractionator Chest Outlet -W.W Inlet Total Fractionator Chest Outlet Inlet -1st Coarse S/C Accept -2nd Coarse S/C Accept Inlet Total
11.558 0.115 11.673 243.846 SF:40% 365.769 LF:60% 609.615 609.615 609.573 0.043 609.615 609.615 609.573 494.203 115.370 609.573 494.203000 609.573000 297.113149 799.735351
70% 30%
-Balancing W.W -Inlet Total
150 15,966 15,966
0.010 3.000 3.000 3.010 3.300 0.010 3.010 3.010 3.300 15.000
0.022 690.001 690.001 689.979 689.792 0.187 689.979 689.979 689.792
2.800 3.600 3.000 3.000 3.000 3.000 3.000 3.302 3.010
22.797 9.770 32.568 687.243 619.203 68.040 *10% of HDC Outlet 687.243 687.243 2.758 689.979 689.979400
Accept Reject Inlet Inlet ቤተ መጻሕፍቲ ባይዱ1st Coarse S/C Reject -3rd Coarse S/C Accept -W.W Inlet Total
12,257 2,076 14,333 14,333
*2nd Coarse S/C Feed Pump
2,076 565 782 3,423 3,424
*1st Fine Screen
Accept Reject Inlet
*2nd Fine Screen
Accept Reject Inlet
*2nd Fine S/C Pump
Outlet Inlet -1st Fine S/C Reject -3rd Fine S/C Accept
8,096 5,068
894 15,031 15,031 5,068 626 5,694 5,694
0.010 0.650 0.650 0.456 1.040 0.520 0.520
0.129 140.695 33.258 9.381 42.639 42.639
894.080590
89%, 78% 11%, 22%
2,706 2,989 5,694 5,694 40,482 4,498 44,980 44,980