400吨蔗渣浆筛选漂白系统

日产400吨风干漂白蔗渣浆筛选漂白系统BASIC DIMENSIONING DATA 设计依据Pulp raw material制浆原料和蒸煮方法Bagasse, continuous Soda cooking蔗渣碱法连蒸K-number after cooking蒸煮后KmnO4 9-15(Kappa) (11-21)Pulp from cooking蒸煮来浆450 admt/dBleached pulp capacity漂白风干浆产量400admt/dBleaching sequence漂白流程Do-Ep-D1Brightness漂白浆白度85+ % ISODeknotting and Screening除节系统和筛选系统:Knotter and 3-stage screening除节机+三段压力筛Knotter feed consistency除节机进浆浓度3-5%Screening feed consistency筛选进浆浓度2,5-3%Black liquor Filtering capacity黑液过滤机的过滤产量170-220 m3/hBleaching 漂白流程Do-Ep-D1:Final brightness最终白度min. 最低85 % ISOD0-stage:Temperature温度45 o CRetention time反应时间45 minConsistency浆料浓度10 %ClO2 charge, as act Cl二氧化氯用量，以有效氯计33-35kg/adtEp-stage:Temperature 温度80 o CRetention time 反应时间120 minConsistency 浆料浓度10 %NaOH charge氢氧化钠用量15─23kg/adtH2O2 charge过氧化氢用量5─10 kg/adtD1-stage:Temperature 温度70 o CRetention time 反应时间180 minConsistency 浆料浓度10 %NaOH charge 氢氧化钠用量2─5 kg/adtClO2 charge, as act Cl二氧化氯用量，以有效氯计12-15 kg/adtKnot separation 除节Pulp from digester blow tank is diluted and pumped at appr. 3.5% consistency to knot separator.来自喷放锅中的浆料被稀释并以3.5%左右的浓度泵进除节机。

In Knot Separator, the pulp is fed tangentially to the upper section of the screen, outside the rotating screen cylinder of the knot separator. Accept pulp flows through the holes of the screen cylinder into the accept space, where the stationary foils of the Knotter are located. Thanks to the pressure pulses generated by these foils, clogging of the screen cylinder does not occur. Knots and other heavy impurities drift to the outer rim of the screening space outside the Knotter screen cylinder and are discharged in the bottom section of the knot separator to the reject pipe, to which dilution liquor is fed according to the ejector principle (pulp is not diluted inside the unit). In the reject pipe, the knot reject is diluted to approximately 1% consistency and fed to the customer’s vibrating screen.在除节机里，浆料沿切线方向从除节机的上部泵入转动筛板的外侧。

良浆穿过孔进入有定子翼板的良浆区，定子的作用是产生脉冲使筛板处于敞开状态，节子和重杂质被分离并进入除节机的浆渣管，并用稀释水以1％的浆浓冲出进入跳筛。

Brownstock washing 黑浆洗涤Pulp after knot separator is fed to the brown stock washing. Brown stock washers are not in Andritz’s scope.除节后的良浆送入洗浆机。

Screening筛选From the screening feed tank , the pulp is diluted and pumped to the ModuScreen FT primary screen. This screen is equipped with an LR rotor and slotted screen cylinder. Accept pulp flows through the slots of the screen cylinder to the accept space and reject is discharged at the bottom of the screen, where reject dilution is also added.从筛选系统的给浆槽把浆料稀释后泵入FT型一段压力筛。

FT型筛由低排渣率转子和缝筛板组成。

良浆穿过筛缝进入良浆去，浆渣从筛子底部稀释后排出。

Primary stage reject is fed to the feed pump of the secondary stage screen, from which the pulp is pumped at approximately 2.0% consistency to the secondary stage ModuScreen FT screen. Secondary stage accepts are fed to the primary stage feed pump and the rejects are pumped to the feed of the tertiary stage ModuScreen F screen at approximately 1.0% consistency. The accept from the tertiary screen is returned to the feed side of the secondary stage screen feed pump and the rejects are led to customer’s vibrating screen. 一段压力筛的浆渣稀释成浆浓2.0% 左右泵入FT型二段压力筛，二段压力筛的良浆回一段压力筛的进口，浆渣稀释成1％左右泵入FT型三段压力筛，此段的良浆回二段压力筛的入口，浆渣进入跳筛。

Ahlcleaner Sand Separators are located in secondary and tertiary stage, prior to the FT-screens. Sand and other heavy rejects are discharged from the sand separator periodically whereas the accepts are fed to the FT-screens.二段压力筛和三段压力筛间有一除沙器，砂子和重杂质从除沙器排出，良浆进入FT型三段压力筛。

BLEACHING漂白D0 stage 段Pulp after HD tank is pumped with an MC pump to the D0 stage. The pulp is pumped to the Amix chemical mixer, to which chlorine dioxide is charged. From the chemical mixer, the pulp is directed to a D0 bleaching tower. Retention time in this tower is 45 minutes. At the top of the D0 tower, the pulp is diluted and fed to the D0 washer by the tower top scraper. In the first showers of the washer, filtrate from the D1 stage is used as washing liquor and in the last showers, filtrate from the EP stage. Filtrate from the D0 stage is fed to waste water treatment.贮浆塔中的浆料用中浓泵泵入D0塔。

浆料和二氧化氯用中浓混合器混合后进入D0漂白塔处理45分钟。

塔顶部浆料稀释后用卸料刮板卸入D0段洗浆机，洗浆机的首次洗涤用水为D1段滤液，最后一次洗涤用水为EP段的滤液，D0段的滤液排到废水处理场。

Ep stage 段From the D0 stage washer, the pulp drops into the dropleg, and is pumped from there by an MC-pump to the Ep stage at 11-12 % consistency. sodium hydroxide are dosed to the Ep stage feed pump that pumps the pulp through the Amix chemical mixer to the 120 min downflow tower. At the bottom of the tower, pulp is diluted and pumped to the Ep stage washer. In the first showers of the washer, hot water is used as washing liquor and in the last showers, filtrate from the D1 stage. Part of the Ep stage filtrate is used as wash liquid at D0 stage washer and rest of the filtrate is fed to waste water treatment.D0段洗后浆进入中浓浆泵的立管，然后经中浓浆泵以11-12%的浆浓泵入EP段，进入EP塔前加入碱用中浓浆泵混合后进入EP塔处理120分钟，在塔底部把浆料进行稀释泵入洗浆机。