凝胶剂制备氧化铝多孔陶瓷工艺流程

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凝胶剂制备氧化铝多孔陶瓷工艺流程

英文回答:

Sol-Gel Processing of Porous Alumina Ceramics.

The sol-gel process is a versatile technique for the fabrication of porous alumina ceramics. The process involves the hydrolysis and condensation of a metal alkoxide precursor, typically aluminum sec-butoxide (ASB), in an alcohol solvent. The resulting sol is then gelled to form a rigid network, which is subsequently dried and sintered to produce a porous ceramic.

The sol-gel process offers several advantages for the fabrication of porous alumina ceramics. First, the process is relatively simple and can be easily scaled up for commercial production. Second, the sol-gel process allows for the precise control of pore size and morphology. Third, the process can be used to produce ceramics with a wide range of properties, including high porosity, high surface

area, and high thermal stability.

The sol-gel process for the fabrication of porous alumina ceramics typically involves the following steps:

1. Preparation of the sol: The sol is prepared by hydrolyzing and condensing ASB in an alcohol solvent. The hydrolysis reaction is typically carried out in the presence of a catalyst, such as hydrochloric acid. The condensation reaction is then carried out by adding water to the sol.

2. Gelation: The sol is gelled by heating it to a temperature above the gelation point. The gelation point is the temperature at which the sol transitions from a liquid to a solid state.

3. Drying: The gel is dried to remove the solvent. The drying process is typically carried out at a low temperature to prevent the gel from cracking.

4. Sintering: The dried gel is sintered at a high

temperature to produce a porous ceramic. The sintering temperature is typically between 1200°C and 1600°C.

The sol-gel process can be used to produce a wide range of porous alumina ceramics with different pore sizes and morphologies. The pore size and morphology of the ceramic can be controlled by varying the sol preparation conditions, such as the hydrolysis ratio, the condensation ratio, and

the gelation temperature.

Porous alumina ceramics fabricated by the sol-gel process have a wide range of applications, including filtration, catalysis, and sensors.

中文回答:

凝胶剂制备氧化铝多孔陶瓷工艺流程。

凝胶剂法是一种制备多孔氧化铝陶瓷的通用技术。该工艺包括

在醇溶剂中水解和缩合金属醇盐前驱体(通常为仲丁醇铝 (ASB))。然后将所得溶胶凝胶化以形成刚性网络,随后干燥并烧结以生成多

孔陶瓷。

凝胶剂法在多孔氧化铝陶瓷的制备中具有以下几个优点:

1. 该工艺相对简单,可以轻松放大用于商业生产。

2. 凝胶剂法可以精确控制孔径和形貌。

3. 该工艺可以用来生产具有多种性能的陶瓷,包括高孔隙率、高表面积和高热稳定性。

用于制备多孔氧化铝陶瓷的凝胶剂法通常涉及以下步骤:

1. 制备溶胶,通过在醇溶剂中水解和缩合 ASB 来制备溶胶。水解反应通常在催化剂(如盐酸)的存在下进行。然后通过向溶胶中加水来进行缩合反应。

2. 凝胶化,通过将溶胶加热到高于凝胶化点的温度来使溶胶凝胶化。凝胶化点是溶胶从液体状态转变为固体状态的温度。

3. 干燥,干燥凝胶以除去溶剂。干燥过程通常在低温下进行,以防止凝胶开裂。

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