产品生产过程控制记录

天水长城开关有限公司

产品生产过程控制记录

Product Process Control Record 产品名称：型号规格：产品编号：Product Name: Specification and Type: Product No.

定货单位Ordering organization:

合同号

Contract No.

额定电压

Rated voltage

/ V

序号No.

检验内容

Inspecting item

技术要求

Technology requirements

检验记录

Inspecting

Record

序

号

No.

检验内容

Inspecting item

技术要求

Technology requirements

检验记录

Inspecting

Record

1 箱柜体的涂覆

层Cladding and

coating of

cabinet

1米内平视无缺陷，涂层无损伤

There is no defect seeing paralleling

within 1m, and there is no damage in

coating

Accord with

technics

7

绝缘线卡子压接牢固

The crimp connection of insulated

clip is fastness.

Accord with

technics

2 门缝均匀度

(mm)Uniformity

of door gap

门缝均匀度≤1.5；1米平行缝均匀差≤

2 Uniformity of door gap is less than 1.5,

differently of door gap within 1m is less

than 2

Accord with

technics

母线支撑符合工艺

Busbar supporter meets technics

Accord with

technics

3 门板

Door plank

平整开启不小于90度

It should be open more than 90 degree

Accord with

technics

4 元件安装布置

及调整

The installation,

arrangement and

adjustment of

components

元件安装位置与图纸相符

The installing position of the components

meets the requirements of drawing

Accord with

technics

8

母线喷漆，搪锡

Painting and

tinning of busbar

喷漆无流痕、无起皮、平整均匀

Painting is perfect and uniformity,

there is no flow mark on the surface.

Accord with

technics 元件规格符合图纸The specification of

the components meets the requirements

of drawing

Accord with

technics

元件调整符合图纸要求

The adjusting of components meets the

requirements of drawing

Accord with

technics

9

电气间隙及爬电

距离（mm）

Electrical

clearance and

creepage distance

最小电气间隙：5.5□；8□；20□

Min. electrical clearance

Accord with

technics

5 紧固件、镀层、

铭牌、安装接地

措施Fastener,

coating,

螺丝漏出3-5扣，镀层无损伤

Screw leaks 3-5 buckles, there is no

damage in coating

Accord with

technics

爬电距离：8□；10□；20□

Creepage distance:

Accord with

technics 铭牌安装正确，牢固

The installation of nameplate is correct Accord with

10

防护等级验证

Protection degree

Ф2.5mm试棒不能插入□

Accord with

1

nameplate, earthing measure and fastness technics IP30□IP40□Ф1mm试棒不能插入□

Ф2.5mm test bar cannot plug in □

Ф1mm test bar cannot plug in □

technics 接地措施完整，接地标志清晰

Earthing measure is complete, earthing

symbol is clear

Accord with

technics

6 二次配线

Secondary

wiring

标记牌及标记头线束固定

The wiring harness at symbol plate is

fixed

Accord with

technics

11

开关手动、电动分合各5次。通电

试验符合原理图

Opening and closing switch 5times

manually and by motor separately.

Electrifying test meets schematic

diagram

7times 接线正确牢固、无虚接、漏接，符合图

纸要求Wiring is correct and fastness,

no false and escape wiring, and meets the

requirements of drawing

Accord with

technics

线束横平、竖直、过门线是否正确the

wire harness is flat in horizontal and

straight in vertical, the wiring across the

door is correct or not

Accord with

technics

12

耐压试验

Withstand voltage

test

（1min）

一次2500V □

Primary 2500V □

Accord with

technics

7 一次配线

Primary wiring 配线符合容量要求

Wiring meets the requirement of capacity

Accord with

technics

二次1500V □

Secondary 1500V □

Accord with

technics

母线搭接平整、自然吻合

The jointing of busbar is flat

Accord with

technics

13

保护接地连续性

试验≤100mΩ

Continuity test of

protecting

earthing≤100m

Ω

装有电器元件的门口、板口与地之

间Between the door and panel

equipped with electrical components

and ground

mΩ

无皱皮伤痕、线束横平、竖直、

No buckling and scar, the wire harness is

flat in horizontal and straight in vertical

Accord with

technics

开关支架与地之间

Between switch supporter and ground

mΩ

无皱皮伤痕

No buckling and scar

Accord with

technics

端子排与地之间

Between terminals and ground

mΩ

纸张线卡子压接牢固

The crimp connection of clip is fastness

Accord with

technics

与地之间

Between ground

mΩ

检验依据产品标准GB725.1——2005 Inspecting according to product standard GB725.1——2005.

检验员(Inspector)：完成日期(Finished Date)：备注(Remark)：

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