PFMEA潜在失效模式及分析表格模版

3
材料标识不明确 Un-clear label 1. 材料入库、出库凌乱 。 2. 放置周期过长。 1. Un-sequence in and out store. 2. long term store 材料标识不明确 Un-clear label
2
8
48
NA
NA
40
存放 Storage
材料生锈 rust of the material
2
4
8
64
NA
NA
50
移至生产线 Move Material to Production Line
材料转移错误 mistake the rawmaterial
3
2
8
பைடு நூலகம்48
NA
NA
60
∮6.25± 0.15 P200T 冲压 尺寸超差 P200T Stamping is out of tolerance
工程部 AND EFFECTS ANALYSIS
严 频 潜在的失效原因/机理 现行过程预防控制 级 重 度 Current Process Controls Potential Cause(s)/ 别 度 数 Class Mechanism(s) of Failure Prevention Sev Occ 供应商送原材料的规格 有错 The supplier send the wrong material
影响后续零件生产 affect parts production next process
3
供应商送原材料的规格 有错 The supplier send the wrong material
2
每批送货供应商附上材 收料员检查送货单 质证明书 Material receiver check 9 The supplier submit the quality certification every delivering list shipping 1.IQC按送货单核对原材料规 格表 IQC confirm the Raw Material Spec List according to the 送货单标明材料尺寸规 delivery order. 格 2.IQC按原材料规格表检查原 8 define the SPEC. of 材料尺寸规格,以每批2卷，每 raw-material in the 卷3个点检查料厚 dilivery Bills IQC check raw material spec according to the Raw Material Spec List,check material's thickness by 3 points per coil,2 入库前材料上贴来料管 理票 set the label on the Raw-material before store. 按照程序要求，材料先 进先出。 Frist in first out 入库前材料上贴来料管 理票 set the label on the Raw-material before store. 生产领料时，操作工和QC对 材料进行确认 Operators and QC verify the material in production line. QC复查在库 re-check the parts in period. 生产领料时，操作工和QC对 材料进行确认 Operators and QC verify the material in production line. PQC用通止规抽检 PQC check with Pin gauge
风险 优先 指数 R.P.N.
48
NA
NA
30
移至原材料仓 材料转移错误 Move Material to mistake the Store rawmaterial
影响后续零件生产 affect parts production next process 影响后续零件生产 affect parts production next process 影响后续零件生产 affect parts production next process
潜在的失效模式及效应分析表POTENTIAL FAILURE MODE
(过程PROCESS FMEA)
项目名称 Item: 过程责任部门Process Responsibility: 车型年/车辆类 关键日期Key Date: 2009.09.07 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept. 序号 NO. 过程功能要求 潜在的失效后果 潜在的失效模式 Process Function Potential Effect(S) of Potential Failure Mode Requirements Failure 原材料进厂 In-coming Raw Material 质量部 QA Dept.
偏小
影响客户装配affect customer assembly
3
冲孔冲头磨损 The tooling punch wears away
定期维护保养模具 2 maintain the die periodically
现行过程检测控制 Current Process Controls Detection
10
原材料规格错误 影响零件性能 Material spec is wrong affect parts' capability
4
1
20
IQC 检查 IQC Inspection
尺寸检测有误差 measure error
FMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2017.01.25 (修订REV)： 风险 责任及目标完 措施结果Result 难 建议的措施 严 频 难 成日期 检 优先 Recommended Responsibility 重 度 检 度 指数 Action(S) 度 数 度 & Target Det R.P.N Sev Occ Det . Completion 36 NA NA