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Development skills is lower than ICT
fixture development not required
Solectron Confidential
Advantages of ICT over Flying Probe
Test cycle time (fast) Defect coverage
Solectron Confidential
2. Digitizer input 3. Teaching input
APT-9400CJ
Solectron Confidential
Machine Specification
Measuring Probes :4(moving)from the upside/2(adjustable)from the underside. Test speed: Less than 0.08sec/step Positioning resolution :X/Y axis: 2.5um Z axis: 50um. Measuring step :Max 300000 Measuring ranges:Low value resistance Resistance capacitors Inductors Zener diodes 40M ---400 0.4 ----40M 4pF------40mF 4uH------400H 0.4V-------40V
Operation system:Windows NT
Solectron Confidential
User Interface-APT-8400cj
Solectron Confidential
C:\Takaya\ Directory
Directory of C:\TAKAYA1 . <DIR> 10-27-99 8:44a . .. <DIR> 10-27-99 8:44a .. 8000_AT EXE 1,412,560 07-08-99 12:29p 8000_AT.EXE 80AT EXE 645,161 08-12-99 12:41p 80AT.EXE CHR MDT 10,272 09-05-96 6:45p CHR.MDT CHRM MDT 10,272 09-07-95 1:41p CHRM.MDT DATA DIR 49,152 09-03-99 12:44p DATA.DIR DATA8 DIR 61,440 11-02-99 10:37a DATA8.DIR DEMO BAT 29 04-05-99 7:13a Demo.BAT DEMO PIF 967 11-02-99 10:49a Demo.PIF MASTER MDT 768 11-02-99 10:49a MASTER.MDT IPL80_AT COM 3,217 07-08-99 12:29p IPL80_AT.COM STEP2 TMP 130 11-02-99 10:35a STEP2.TMP TEMM_80 COM 10,383 07-08-99 12:29p TEMM_80.COM AFC <DIR> 11-03-99 9:14a afc EMP <DIR> 11-03-99 9:14a Terayon 14 file(s) 3,027,526 bytes 5 dir(s) 700,219,392 bytes free C:\TAKAYA1
Solectron Confidential
To make test program-8400cj
Flowchart of test data creation
Job 1-parts data (manual) Start APT-8400 Set Master mode & Option mode Mode 1 Data mode set
component)
Solectron Confidential
Takaya
Flying Probe Tester
APT-8400CJ (In Bu#2)
APT-9400CJ(In Bu#3)
www.takaya.co.JP
Solectron Confidential
APT-8400CJ
Solectron Confidential
8
6
14
4 1
(±)6 (±)6
Example
• •
C32 3.00UF 407160118 * C +017348 +005080 +015036 +004978 @T 20 20 IC1 P7-8 407181627 * R +001905 +007670 +003403 +002209 @K OP
Solectron Confidential
CA8 file Interface
Solectron Confidential
CA8 Interface
JOB 7 MODE 2
• CAD data load
Format (ASCII)
Part VAL. Com. Loc. E1. X1 Y1 X4 Y4 X2 Y2 X3 Y3 R123 10KO * 1A R 1034 5078 1075 3098
diodes/Transistor junctions 0.1V-----2.5V
Short/Open measurement 1.0 ----400
Main function : Black and White CCD camera system (TOS-4) with LED(red/blue). Air supply : 0.5-0.7 Mpa, dry and clean air, 11L/min(at usual operation ).
Flying Probe & Takaya Introduction
Updated By: Xu xiaojin 3/20/2002
Solectron Confidential
Flying Probe Technology Takaya APT-8400CJ &APT-9400 and Operation manual &Operation system(8400cj-Dos &9400cj- windows NT) Test Program Generation Test process Optimize Test Program Maintenance
Program generation
Manual
Automatic Program Generation • Interface *.ca8 • Input Data
• CAD-data • Gerber • BOM
CAD translator software (*.CA8 *.SD8)
Job 2-Mode3 step data test
Job 2 Mode 4 step data review
Job 4-Mode 2 New storage
Solectron Confidential
User Interface-APT- 9400cj
Solectron Confidential
• short & open test, functional test for digital ICs, component
programming, boundary scan
Other characteristics
• board size, component height (Takaya test under 20mm
Master mode set interface
Solectron Confidential
Test Operator interface
Solectron Confidential
Test data review interface
Solectron Confidential
Test data Edit
• 3 days for a medium complexity boards
More flexibility in accessing UUT(unit under test )
• accessing component pads if test points & visa not available
Machine Specification
Number of Probes: 4 Test speed: Less than 0.15s/step Measuring step: Max. 6142 steps (Extension is possible by building more RAM)
Solectron Confidential
Test data convert
Solectron Confidential
To make test program-9400cj
Solectron Confidential
Flying Probe Technology
Fixtures manufacturing defect analyzing (without fixture or bedof-nails)
Moving probe in-circuit test Defect Coverage short, open, Analog(R,C, L,D,Q), Digital Application Areas
Measuring Ranges:
Resistors: 0.4 ~40M Capacitors: 4pF~40mF Inductors: 4uH~40H Diodes/Transistors: 0.1V~2.3V Zener diodes: 0.1V~2.3V(VF) DC voltage: 0.04V~40V Short/Open check: 4~400
Job 7-Mode 2 (CAD Load)
Offset set and ref.set Offset set and ref.set Mode 2 test data creation Job 2-Mode3 test data modification
Mode 1 Data mode set
Job 2-Mode 1 Input data value
SMD board tests, limited access & densely populated boards,
Analog (mobile phone), low volume products, more model production
Solectron Confidential
Flying Probe Philosophy
Solectron Confidential
Program Generation
Perform a test
File operation
CA8 FILE input
Solectron Confidential
Test Operation Interface
Solectron Confidential
Solectron ConfidentΒιβλιοθήκη Baidual
Flying Probe Philosophy
Solectron Confidential
Advantages of Flying Probe over ICT
Do not Fixtures testing (cost low ) Program development
Programming method of XY-Coordinate data:1.CAD data input Dimension of testable PCB <Max.>: W500mm × D400mm × H20mm Operation condition: Temperature: 10 ~ 30, Humidity: 35% ~ 75% Operator System: DOS
fixture development not required
Solectron Confidential
Advantages of ICT over Flying Probe
Test cycle time (fast) Defect coverage
Solectron Confidential
2. Digitizer input 3. Teaching input
APT-9400CJ
Solectron Confidential
Machine Specification
Measuring Probes :4(moving)from the upside/2(adjustable)from the underside. Test speed: Less than 0.08sec/step Positioning resolution :X/Y axis: 2.5um Z axis: 50um. Measuring step :Max 300000 Measuring ranges:Low value resistance Resistance capacitors Inductors Zener diodes 40M ---400 0.4 ----40M 4pF------40mF 4uH------400H 0.4V-------40V
Operation system:Windows NT
Solectron Confidential
User Interface-APT-8400cj
Solectron Confidential
C:\Takaya\ Directory
Directory of C:\TAKAYA1 . <DIR> 10-27-99 8:44a . .. <DIR> 10-27-99 8:44a .. 8000_AT EXE 1,412,560 07-08-99 12:29p 8000_AT.EXE 80AT EXE 645,161 08-12-99 12:41p 80AT.EXE CHR MDT 10,272 09-05-96 6:45p CHR.MDT CHRM MDT 10,272 09-07-95 1:41p CHRM.MDT DATA DIR 49,152 09-03-99 12:44p DATA.DIR DATA8 DIR 61,440 11-02-99 10:37a DATA8.DIR DEMO BAT 29 04-05-99 7:13a Demo.BAT DEMO PIF 967 11-02-99 10:49a Demo.PIF MASTER MDT 768 11-02-99 10:49a MASTER.MDT IPL80_AT COM 3,217 07-08-99 12:29p IPL80_AT.COM STEP2 TMP 130 11-02-99 10:35a STEP2.TMP TEMM_80 COM 10,383 07-08-99 12:29p TEMM_80.COM AFC <DIR> 11-03-99 9:14a afc EMP <DIR> 11-03-99 9:14a Terayon 14 file(s) 3,027,526 bytes 5 dir(s) 700,219,392 bytes free C:\TAKAYA1
Solectron Confidential
To make test program-8400cj
Flowchart of test data creation
Job 1-parts data (manual) Start APT-8400 Set Master mode & Option mode Mode 1 Data mode set
component)
Solectron Confidential
Takaya
Flying Probe Tester
APT-8400CJ (In Bu#2)
APT-9400CJ(In Bu#3)
www.takaya.co.JP
Solectron Confidential
APT-8400CJ
Solectron Confidential
8
6
14
4 1
(±)6 (±)6
Example
• •
C32 3.00UF 407160118 * C +017348 +005080 +015036 +004978 @T 20 20 IC1 P7-8 407181627 * R +001905 +007670 +003403 +002209 @K OP
Solectron Confidential
CA8 file Interface
Solectron Confidential
CA8 Interface
JOB 7 MODE 2
• CAD data load
Format (ASCII)
Part VAL. Com. Loc. E1. X1 Y1 X4 Y4 X2 Y2 X3 Y3 R123 10KO * 1A R 1034 5078 1075 3098
diodes/Transistor junctions 0.1V-----2.5V
Short/Open measurement 1.0 ----400
Main function : Black and White CCD camera system (TOS-4) with LED(red/blue). Air supply : 0.5-0.7 Mpa, dry and clean air, 11L/min(at usual operation ).
Flying Probe & Takaya Introduction
Updated By: Xu xiaojin 3/20/2002
Solectron Confidential
Flying Probe Technology Takaya APT-8400CJ &APT-9400 and Operation manual &Operation system(8400cj-Dos &9400cj- windows NT) Test Program Generation Test process Optimize Test Program Maintenance
Program generation
Manual
Automatic Program Generation • Interface *.ca8 • Input Data
• CAD-data • Gerber • BOM
CAD translator software (*.CA8 *.SD8)
Job 2-Mode3 step data test
Job 2 Mode 4 step data review
Job 4-Mode 2 New storage
Solectron Confidential
User Interface-APT- 9400cj
Solectron Confidential
• short & open test, functional test for digital ICs, component
programming, boundary scan
Other characteristics
• board size, component height (Takaya test under 20mm
Master mode set interface
Solectron Confidential
Test Operator interface
Solectron Confidential
Test data review interface
Solectron Confidential
Test data Edit
• 3 days for a medium complexity boards
More flexibility in accessing UUT(unit under test )
• accessing component pads if test points & visa not available
Machine Specification
Number of Probes: 4 Test speed: Less than 0.15s/step Measuring step: Max. 6142 steps (Extension is possible by building more RAM)
Solectron Confidential
Test data convert
Solectron Confidential
To make test program-9400cj
Solectron Confidential
Flying Probe Technology
Fixtures manufacturing defect analyzing (without fixture or bedof-nails)
Moving probe in-circuit test Defect Coverage short, open, Analog(R,C, L,D,Q), Digital Application Areas
Measuring Ranges:
Resistors: 0.4 ~40M Capacitors: 4pF~40mF Inductors: 4uH~40H Diodes/Transistors: 0.1V~2.3V Zener diodes: 0.1V~2.3V(VF) DC voltage: 0.04V~40V Short/Open check: 4~400
Job 7-Mode 2 (CAD Load)
Offset set and ref.set Offset set and ref.set Mode 2 test data creation Job 2-Mode3 test data modification
Mode 1 Data mode set
Job 2-Mode 1 Input data value
SMD board tests, limited access & densely populated boards,
Analog (mobile phone), low volume products, more model production
Solectron Confidential
Flying Probe Philosophy
Solectron Confidential
Program Generation
Perform a test
File operation
CA8 FILE input
Solectron Confidential
Test Operation Interface
Solectron Confidential
Solectron ConfidentΒιβλιοθήκη Baidual
Flying Probe Philosophy
Solectron Confidential
Advantages of Flying Probe over ICT
Do not Fixtures testing (cost low ) Program development
Programming method of XY-Coordinate data:1.CAD data input Dimension of testable PCB <Max.>: W500mm × D400mm × H20mm Operation condition: Temperature: 10 ~ 30, Humidity: 35% ~ 75% Operator System: DOS