锅炉补给水系统调试措施概要

BALCO EXPANSION PROJECT -1200 MW THERMAL POWER PLANT

Commissioning procedure

Procedure of chemical water treatment system 锅炉补给水系统调试方案

Complied by:

编写：史勉 shimian

Revised by:

审核：冯荣彬 fengrongbin

Approved by:

批准：于心水 yuxinshui

目录

CONTENTS

1.概述summarize

2.调试范围The scope of commissioning

3.调试应具备的条件Precondition before commissioning

4.调试步骤commissioning step

5.安全事项Safety precautions

1 概述

本工程锅炉补给水系统设计有双介质过滤器，活性炭过滤器，阳床、阴床、混床等过滤除盐设备。Double medium filter, active carbon filter, cation bed, anion bed and mixed bed, etc filtering and DM equipment are designed for chemical water treatment system of this project.

2调试范围The scope of commissioning

包括双介质过滤器、活性炭过滤器、阳床、阴床、混床单元和其附属系统设备（酸碱贮存槽、酸碱计量箱、再生系统、除盐水泵、除盐水箱、压缩空气系统等）。double medium filter, activated carbon filter, strong acid cation exchanger, strong caustic cation exchanger, mix bed exchanger and pertain to system and device(acid and caustic storage tank 、acid and caustic daily/meter tank、regeneration system、DM water pump 、DM water storage tank and so on) are included.

3调试应具备的条件Precondition before commissioning

3.1对土建施工的要求Requirements to civil engineering

3.1.1水处理设备运行间、再生设备间、水泵、酸碱计量间、控制室的地坪、上下水、阀窗、通风照明、内部粉刷、油漆等项工作按设计要求施工完毕，验收合格。

The construction of ground, water supply and discharge, doors and windows, vent and lighting, internal whitewash and painting of operating room for water treating plant equipment, regenerating equipment room, water pump, acid and alkali metering room, control room and laboratory test room have been completed according to the requirement of design.

3.1.2所有需要防腐的混凝土构筑物，地面、沟道、墙壁等按设计要求施工完毕，沟道清扫干净并盖好沟盖板。

The construction of concrete structures, ground, ditches and walls requiring anti-corrosion have been completed as per the requirement of design. The ditches should be cleaned-up with slab/fine cover in place.

3.1.3防腐完毕的中和池其质量应符合相关标准要求，灌水试验要求24小时不泄漏。

The quality of the neutralization system, which has been finished with corrosion-resistance, should be conformed to the relative regulations. There should be no leakage in filling water test for 24 hours.

3.1.4控制室和空调设施施工完毕，控制室具备防尘、防盗和恒温条件。Construction of control room and air conditioning facilities should be completed. The control room should be in conditions of dustproof, guard against theft and constant temperature.

3.1.5化验间的地坪、平台、水源、排水和电源插座按设计施工完毕并完好，化

验间整体具备使用条件。

In the laboratory test room, ground and construction of platform have been completed; water supply and discharge facilities as well as the power sockets have been completed and perfected. The laboratory test room is ready for using.

3.1.6所有转动设备基础二次灌浆工作结束，因安装工作需要而无法避免的建筑物局部破损修补完毕。

Base secondary grouting for all the rotating equipment has been finished. All of local disrepair of construction should be complete repaired.

3.2对安装施工的要求

Requirements to erection

3.2.1水处理车间的主设备、附属设备及其管道的安装工作全部完成。Installation of the main equipment, attached equipment and their piping of the water treatment plant have been finished.

3.2.2在通水前对主设备、附属设备进行检查，确认设备内部无异常，重点检查法兰是否上紧，过滤嘴是否损坏，并按质量标准完成设备与系统的水冲洗。The main equipment and attached equipment should be checked and then confirm there is no foreign matter inside the equipment prior to supplying water .Focus the check on whether the flange is fastened, whether the filter tip is damaged. The foreign matters inside the pipe must be cleaned away. If all is finished and complete the flush of the equipment and system.

3.2.3本系统所有转动机械经分步试运合格，转机的空转和实转试验

All the rotating machinery in this system should be qualified subject to pre-commissioning operation.

Dry and wet test

3.2.3.1电机试验electrical device test

a.合闸merger test

b.连续空转continuity test

c.参数试验function test

d.控制试验control test

e.转机实转试验mechanical test and rotating equipment

f.仪表校准试验test and ensure that all instrument have been calibration。

g.控制系统试验test and ensure control system can work as control philosophy。

3.2.4所有罐体和衬胶管道的电火花试验合格。

Spark test should be conduct to all the rubber lined pipe prior to installation and to all the rubber lined equipment after installation.