法士特9档变速箱维修手册

“AMWX”—欧曼维修手册，“AMBY”—欧曼保养手册等；
1.2 中部由 3 位或 4 位数字组成，第一位表征大总成，第二、三位表征分总成，第四位表征分总成的
特征；
第一位数字 0-整车 1-发动机
2-底盘
第二、三位数字 1-神舟 2-雄狮 3-昆仑 4-奇兵 01-潍柴 02-上柴 03-西康 04-东康 05-福康 06-雷沃 07-玉柴 08-锡柴 01-离合器
02-变速器
03-传动轴
04-后桥
05-前桥
第四位数字
1-法士特 2-伊顿 3-东风 4-大齿 1-斯太尔 2-奔驰 3-485 4-468 5-457 6-435 1-7.5 吨 2-6.5 吨 3-6 吨
第一位数字
第二、三位数字
05-前桥
2-底盘
3-车身 4-电器 5-上装
06-悬架 07-车架 08-车轮 09-转向
第一篇 双中间轴系列变速器
第一篇
双中间轴系列变速器
·1·
欧曼汽车法士特变速器维修手册
目录
第一章 变速器的使用与维护 ·····························································································································3 第一节 变速器的型号配置 ·························································································································3 第二节 变速器的结构与原理 ·····················································································································5 第三节 变速器的使用与维护 ··················································································································· 11
第二章 变速器的拆解与组装 ··························································································································· 13 第一节 专用工具和扭矩标准 ··················································································································· 13 第二节 变速器的拆解······························································································································· 16 1、操纵机构的拆解 ····························································································································· 17 2、上盖总成的拆解 ····························································································································· 20 3、副箱部分的拆解 ····························································································································· 23 4、主箱部分的拆解 ····························································································································· 31 第三节 零部件的检查······························································································································· 42 第四节 变速器的组装······························································································································· 43 1、操纵机构的组装 ····························································································································· 43 2、上盖总成的组装 ····························································································································· 45 3、副箱部分的组装 ····························································································································· 46 4、主箱部分组装································································································································· 49 5、变速器总成的组装 ························································································································· 58 6、维修质量标准································································································································· 60
第三章 变速器的常见故障与排除 ··················································································································· 61 第一节 基本故障检修表 ··························································································································· 61 第二节 开关及阀类的检测方法 ··············································································································· 63 第三节 主要零部件的失效形式与分析···································································································· 65
1.3、尾部由字母 A、B、C……表示版本。
2、示例：“AMWX-2021-A”，欧曼汽车变速器维修手册·法士特 A 版。
总目录
第一篇 双中间轴系列变速器 ········································································· 1 第二篇 双中间轴全同步器系列变速器 ······················································· 67 第三篇 取力器····························································································· 123
前言
为使广大服务站维修技术人员对欧曼汽车用法士特变速器有一个较为全面 的了解，达到提高变速器的维护和鉴定水平的目的，我们通过对市场上反馈的 有关变速器质量信息，进行分析整理，编写了这本《欧曼汽车法士特变速器维 修手册》。本手册共三篇，较系统地介绍了九档、十二档变速器和取力器的使 用维护要求、拆装标准以及常见故障模式的分析和排除等内容。希望能对服务 站维修技术人员有所帮助。
1350
2600
9JS119 系列
220/299
1190
2600
8JS100 系列
199/270
1000
2600
8JS118 系列
220/299
1180
2600
二、各档速比
型号
RT-11609A RTO-11609B RT-11509C RTO-11609E RTO-11509F
9JS180 9JS180A 9JS150 9JS150A 9JS135 9JS135A 9JS119 9JS119A 9JS119B 8JS100B 8JS100C 8JS118 8JS118A
10-制动 11-底盘附件 01-2490 车身总成 02-2200 车身总成 03-2300 车身总成 00-电路系统概述 01- 蓄电池 02-起动机 03-发电机 04-仪表 05-信号及照明 06-空调 07-巡航
第四位数字 4-5 吨 5-4.2 吨 6-3.6 吨 7-3 吨
1-采埃孚 2-沙市久隆
·2·
第一篇 双中间轴系列变速器
第一章 变速器的使用与维护百度文库
第一节 变速器的型号配置
一、性能参数
速器系列
额定输入功率（KW/Ps） 额定输入扭矩（N·m） 最高输入转速（rpm）
9JS180 系列
331/420
1800
2600
9JS150 系列
265/360
1500
2600
9JS135 系列
243/330
欧曼维修资料编号规则说明
为规范欧曼维修资料的编写和管理，做到标准统一、分类清晰、便于资料使用者识记和保存，制订了
欧曼维修资料编号规则，方案如下：
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资料类型
系统总成代码
版本
编号说明：
1、编号由三部分构成，首部、中部和尾部；
1.1、首部由 4 个字母组成，前两个字母“AM”表示欧曼汽车，后两个字母表征技术资料的类型，如
爬档 12.65 12.57 12.42 10.69 10.06 12.65 10.69 12.36 12.57 12.11 11.02 12.11 11.02 11.02
维修汽车是一项严谨的技术性工作。建议你在维修法士特变速器时，认真 阅读本手册，并遵循描述的步骤和标准，以保证维修的安全和有效。
本手册在编写过程中得到了陕西法士特齿轮有限公司的大力支持，在此表 示衷心感谢。
由于编者水平有限，书中难免会有不足之处，我们会定期给予修订和补充， 恳请广大使用者批评指正。
欧曼营销服务中心 2010 年 6 月