Lean Production training 精益生产培训

The product price will become lower with dozens of production, i.e. we want to produce more and more of the same product. (大批量生产, 成本大幅度降低)
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From Over-Demand to OverCapacity
Lean, what does it mean 什么是‖精益生产‖? Five lean principles ‖精益‖五原则 Value added and seven wastes 增值和七大‖浪费‖ What is lean enterprise 什么是‖精益‖企业 Lean transformation result 精益改善结果 How to transform 如何进行精益生产模式转换 Lead time reduction guidelines 缩短生产周期的方法
如何从‖产品‖的角度看制程
Understand key concepts to remove waste from any process.
在制程中消除浪费
Understand lean transformation model
了解精益生产转换模型
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Content
Lean production history 精益生产发展历程
It won‘t work here. 这里不适用 We tried that. 我们试过
It‘s all about one-piece flow. 单件流
5-S is cleanБайду номын сангаасng up your desk. ―5S‖就是打扫你的办公
桌
We‘re different. 我们不一样
Factory lean transformation example 企业‖精益‖生产案例
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What is Lean? 什么是‖精益生产‖? What is Lean Enterprise? 什么是‖精益‖企业?
Misconceptions About Lean 对精益生 产的误解
It‘s a factory thing. 工厂才用的着
Lean Enterprise Overview
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Learning objectives
Understand the five Lean Enterprise principles.
明白精益五原则
Know the concept value added and non-value added activities.
Mass 大量生产
• Interchangeable parts – Whitney 可互换部件 • Division of labor – Taylor劳动分工 • Assembly lines – Ford组装线 Lean 精益生产 • Low variety – Ford变异小 • Beyond the factory超越生产 • Labor strife劳资冲突 • High variety多样,灵活 • Small batch sizes小批量生产 • Higher quality品质好 • Engaged workforce全员参与
Rise in variation
Since the early 1970s, there's been an explosion of choice in the marketplace. Ford now offers more than 50 colors including toreador red, jalapeño green, Atlantic blue,
了解增值和非增值
Know the seven wastes in every our process.
明白七大浪费
Learn to see the sources of waste.
学会寻找浪费源
Learn how to view a process from the perspective of the ‗product‘.
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Trends Of Thought
Interchangeable Parts 可互换部件 Eli Whitney Standard Costing标准成本 Model Variety 型号多样化 Jidoka自动化 S. Toyoda Just - In – Time 及时化生产 K. Toyoda
Zero inventory 零库存 Only about reducing workers 不过是削减工人
Arriving At A Lean Enterprise 精益企业发展历程
Craft 手工生产作坊式生产
• Made to customer spec按客户要求生产 • Single piece mfg .... each product unique 每件产品各不相同 • Variable quality 品质有起伏 • Little inventory 库存小 • High cost .... made for the rich 成本高…富人才买得起
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Mass Production
Craft Age
Hand production (artisans) Low fixed cost, high marginal cost High price
Industrial Age
Mass production (assembly line) High fixed cost, low marginal cost Lower price
Assembly Line组装线 Waste Elimination 消除浪费 System Synchronization
Mass / Batch 批量 Alfred Sloan Mass Production大规模生产 Henry Ford
Toyota Production System丰田生产系统 T. Ohno