伟尔沃曼渣浆泵系列综合样本
WARMAN?Centrifugal Slurry Pumps
Horizontal Slurry Pumps
Specialists in delivering and supporting slurry and dewatering equipment solutions for global mining and mineral processing, the power sector, and general industry.
Weir Minerals Division
Weir Minerals is a world leader in the design and
manufacture of pumps, mill liners, hydrocyclones,
slurry valves, screens, and rubber products for the
mining and minerals processing, dewatering, sulfur
chemical and general industries. Based on advanced,
and often patented, materials and designs, our
products are designed to add value to virtually any
aggressive, corrosive process.
Superior wear life, low cost of operation
In slurry pumping, processing and control applications
- where the cost of ownership often outweighs
capital cost as a priority - we help our customers
address issues such as longevity, capacity, efficiency of
operation, and maintenance.
Product strength lies in the superiority of our advanced
hydraulic designs and our high performing wear and
corrosion resistant materials. Our leading research and
materials scientists, plus our state of the art material
production facilities, support our world class products
and materials with a focus on superior wear life and
low cost of operation.
Weir Minerals North America
Located in Madison WI, Weir Minerals North America
is one of the many Weir Minerals facilities around
the world. These facilities include foundries, rubber
molding shops, and machining centers.
1:A state-of-the-art hydraulic test laboratory is located in Madison, Wisconsin
2:A Warman? 600 HTP pump being prepared for hydraulic testing. The massive rib reinforced casing and 102,000 lb (46,260 kg) bare weight illustrate the robust design and inherent safety of this 580 psi
(4,000 kPa) rated pump 1: World class manufacturing facilities are part of Weir Minerals on six continents of the world
2: A 20 ton fixture enables Weir Minerals to produce the largest slurry pumps in the world
2New 4-vane Warman? WRT? impeller and matching throatbush is designed to improve wear performance, and assist our customers in reducing total ownership cost
12
Warman? horizontal slurry pump models include a
diverse range of designs for the toughest duties.
Warman? pumps deliver exceptional performance
The Warman? horizontal slurry pump range is one of the world’s most
comprehensive range of centrifugal slurry pumps for use in mining, chemical and
industrial applications. These horizontal slurry pumps are designed for ultra heavy
duty applications such as mill discharge, process plant and tailings, high pressure
pipelines, as well as other specialty applications.
Typical applications and Warman? pump models most suitable for these
applications are shown below. For special applications not listed, contact Weir
Minerals North America or your local Weir Minerals representative. Since particle
size, concentration and abrasivity may affect your final selection, please consult
Weir Minerals for final pump selection.
Warman? AHP pump
Warman? horizontal pump models
3
services
The Warman? AH? pump is the world’s standard for the most difficult mill duties.
A wide variety of impellers and shaft seals provide a perfect fit for a wide range of applications. The AH? pump provides excellent wear life while maintaining efficiency during the wear cycle, resulting in low total operating costs. The AH? pump, together with the Warman? MC? pump series, provides a complete selection for most duties in the mill. From cyclone feed to regrind, flotation and tailings, the AH? pump is the best choice.
4
?Heavy duty construction with through-bolt
design provides ease of maintenance and minimal
downtime
?Ductile iron fully lined casing provides durability,
strength, safety, and long service life
?Large diameter, slow turning, high efficiency
impellers designed to achieve maximum wear life
and low operating costs
?Large, open internal passages designed to reduce
internal velocities, maximize wear life and lower
operating costs
?Thick elastomer or alloy bolt-in liners provide
superior corrosion resistance plus offer ease of liner
change-out and interchangeability to reduce overall
maintenance costs and maximize wear life
?Minimal shaft/impeller overhang reduces shaft
deflection and increases packing life
?Cartridge-style bearing assembly allows for
maintenance in a clean environment without
removal of the pump, resulting in reliable operation
and prolonged bearing life
?Grease or oil lubrication bearing assembly options
offer ease of maintenance and reduced downtime
?Optional dry running shaft seal reduces or eliminates
flush water requirements
?Effective expeller prolongs packing life while
reducing or eliminating flush water requirement Warman? AH?Warman? WRT?
The new Warman? WRT?
throatbush and impeller
combination is a superior
upgrade for your existing pump,
and is designed to enhance
efficiency and improve wear
performance
5
services
The Warman ? WBH ? slurry pump range offers more than 20 enhancements to the already state-of-the-art Warman ? AH ? slurry pumping technology, including a fully adjustable and rotatable throatbush to more evenly spread the wear and maintain the pump in tip-top performance for longer periods.
Boasting a revolutionary one-piece frame for correct alignment of bearings, seal and impeller to front liner; as well as easier access for impeller adjustments, the WBH ? pump was built with enhanced efficiency and operational savings in mind.
? One-point adjustment allows for adjusting the throatbush both rotationally and axially while the pump is in operation, overcoming localized wear
? One-piece bearing frame design ensures correct
alignment of bearings, seal and impeller ? New hydraulics were shown to increase efficiency and lower energy consumption by up to 12% in the pump trials at CSA, Australia, compared with Warman ? AH ? pump in same duty ? Large diameter expeller seals against high intake pressures without the need for gland seal water ? Quick and easy impeller gap adjustments to maximize performance without shutdown ? Fully lined design minimizes the risk of catastrophic failure with safety features including standard leak detection, optional vibration, temperature and wear monitoring, and the ability to add pressure relief and thermal cut-out devices ? Warman ? Wear Reduction Technology (WRT ?) throatbush and four-vane impeller design with vanelets for extended wear life and reduced NPSH requirements ? Large diameter shaft with short overhang combined with a robust and rigid one-piece bearing frame keeps the bearings aligned, which minimizes shaft deflection and vibration, as well as distortion from external piping loads ? The one-piece bearing frame ensures good
component alignment and concentricity through the seal area to reduce wear and extend seal life
Warman ? WBH ?Warman ? WRT ?
The new Warman ? WRT ? throatbush and impeller combination is a superior
upgrade for your existing pump and is designed to enhance efficiency and improve wear performance
Warman? MCR?/MC? Metal/MCU?
Severe duty lined pump designed for the most aggressive applications, such as mill circuit
The Warman? MC? pump series is for the most aggressive wear applications. The Warman? MC? pump easily manages large size particles in dense abrasive slurries and offers the right combination of ruggedness, durability, hydraulics and materials. From the most difficult mill discharge to water flushed crusher, the Warman? MC?pump series is the best choice.
When paired with the Warman? AH? pump, virtually all the duties in your mill can be satisfied.
?Ductile iron fully lined casing provides durability,
strength, safety, and long service life
?Large diameter, slow turning, high efficiency
impellers designed to achieve maximum wear life
and low operating costs
?Large, open internal passages designed to reduce
internal velocities, maximize wear life and lower
operating costs
?Unique, easily centered stuffing box reduces gland
seal maintenance and extends packing life
?Adjustable side liner maintains efficiency and
extends service life (adjustable while running)
?Quick wet end exchange minimizes downtime
?Thick elastomer liners with alloy impellers provide
superior wear life on the most difficult cyclone feed
and screen feed services
?Interchangeable elastomer and alloy bolt-in
liner offer ease of liner change-out and reduced
maintenance costs
?Heavy duty construction with through-bolt
design provides ease of maintenance and minimal
downtime
?Minimal shaft/impeller overhang reduces shaft
deflection and increases packing life
?Cartridge-style bearing assembly allows for
maintenance in a clean environment without
removal of the pump, resulting in reliable operation
and prolonged bearing life
?Separate fully removable suction cover on Warman?
400 MCR? pump facilitates access and replacement
of the impeller, throatbush, and shaft sleeve without
disturbing coverplate or discharge piping
?Left or right hand operation available
Warman? MCR?/MC? Metal/MCU?
WARMAN?
Centrifugal Slurry Pumps
6
Warman? HTP
Fully lined pump for severe multi-stage applications which offers numerous ease of maintenance features
The Warman? HTP pump range represents the highest pressure-rated, large, lined pumps available from Weir Minerals with priority given to increased safety, wear life, and reliability.
The Warman? HTP pump is rapidly establishing itself as the dominant pump in the Canadian oil sands, providing an efficient and durable solution to long distance hydro-transport and tailings duties.
?Specifically designed hydraulics emphasize solid
passing capability, head generation, wear life,
and efficiency to deliver overall outstanding
performance
?Multi-stage high pressure operation to 580 psi
?Major components designed with lifting points
located with respect to center of gravity and
specialized lifting tools enable rapid pump
maintenance and turnarounds
?
Ductile iron fully lined casing provides durability,
strength, safety, and long service life
?Separate fully removable suction cover facilitates
access and replacement of impeller, throatbush,
and shaft sleeve without disturbing coverplate or
discharge piping
?Unique, easily centered stuffing box reduces gland
seal maintenance and extends packing life
?Grease or oil lubrication bearing assembly options
offer ease of maintenance and reduced downtime
?Cartridge-style bearing assembly allows for
maintenance in a clean environment without
removal of the pump, resulting in reliable operation
and prolonged bearing life
?Liner design reduces operating costs by allowing
replacement of individual components
?Erosion and corrosion resistant elastomers or alloys
are available to handle solids-laden and/or corrosive
slurries
Warman? HTP
7 WARMAN?
Centrifugal Slurry Pumps
8
Warman ? AHP/AHPP
Fully lined high pressure pump for multi-stage applications
Based upon the popular Warman ? AH ? series pump, the Warman ? AHP/AHPP
series high pressure pump offers the same features and benefits as the AH ? pump, including identical hydraulics at up to 1000 psi.
The high pressure capability allows the user to operate several pumps in series all consolidated into one pump house, saving the expense of supporting systems like gland water supply systems in an alternative design of several pump houses along the transport line.
? Multi-stage high pressure operation to 1000 psi ? Heavy duty construction with through-bolt
design provides ease of maintenance and minimal downtime
? Ductile iron fully lined casing provides durability, strength, safety, and long service life ? Large diameter, slow turning, high efficiency
impellers designed to achieve maximum wear life and low operating costs ? Large, open internal passages reduce internal
velocities, maximize wear life and lower operating costs ? Thick elastomer or alloy bolt-in liners provide
superior corrosion resistance plus offer ease of liner change-out and interchangeability to reduce overall maintenance costs and maximize wear life ? Minimal shaft/impeller overhang reduces shaft deflection and increases packing life ? Grease or oil lubricated bearing options offer ease of maintenance and reduced downtime ? Cartridge-style bearing assembly allows for maintenance in a clean environment without
removal of the pump, resulting in reliable operation and prolonged bearing life
Warman ? AHP
WARMAN ?
Centrifugal Slurry Pumps
Warman ? XU
Heavy duty slurry pump
The Warman ? XU pump range is Weir Mineral’s most recently released all metal
unlined pump range that integrates newly designed wet end wear components with the long proven Warman ? mechanical end. Casing, impeller and liner have been optimized to provide low wear while delivering outstanding efficiency over a wide range of medium to heavy slurry applications such as coal, sand and gravel. With many unique features, the Warman ? XU pump is easy to maintain and is designed to offer the lowest cost of ownership in its class.
Warman ? XU
9
? Configured volute casing distributes material at point of maximum wear to extend life when pumping large solids
? Low V cutwater design reduces slurry velocities and wear in the casing, allowing operation over a wide range of flows ? Five-vane, thick sectioned, high efficiency impellers offer maximum wear life and low operating costs ? Patented impeller wear ring profile reduces wear on impeller and throatbush area by restricting recirculation ? Unique “tear drop” shaped frame plate liner insert insures any localized side wall wear occurs on liner and not on casing ? Wet end components constructed from abrasion resistant solid chrome iron, providing excellent wear life in most slurry applications ? Multiple shaft sealing configurations are available to best suit application requirements and are easily converted from one to another without expensive mechanical end changes ? Compact cartridge-style bearing assemblies offer reduced shaft/impeller overhang and minimize shaft deflection resulting in increased packing life and the ability to accept a range of mechanical seals ? Exceptional dry gland sealing performance due to improved expeller/impeller ratios reduces flush water requirements and lowers operating costs ? Full and low flush gland sealing options allow precise matching of seal water consumption to application needs ? Grease or oil lubrication bearing assembly options offer ease of maintenance and reduced downtime ? Quick release clamping collar design facilitates impeller removal ? Hydraulically interchangeable with long proven Warman ? AH ? pump designs
WARMAN ?
Centrifugal Slurry Pumps
Warman? AHF/LF/MF
Heavy duty froth pump for tough flotation froth duties Designed to handle heavy froth, the Warman? horizontal froth pump has a unique inlet and impeller design that is very successful where others fail.
A large oversized inlet with a unique impeller inducer blade handles heavy froth and higher viscosity dense slurries with ease. The Warman? AHF/LF/MF line of horizontal froth pumps has proven valuable for very dense slurries where viscosity starts to become a pumping issue for the standard slurry pump.
10
?Heavy duty construction with through-bolt
design provides ease of maintenance and minimal
downtime
?Ductile iron fully lined casing provides durability,
strength, safety, and long service life
?Large diameter, slow turning, high efficiency
impellers designed to achieve maximum wear life
and low operating costs
?Large, open internal passages designed to reduce
internal velocities, maximize wear life and lower
operating costs
?Unique impeller design for most difficult froth
applications
?Thick elastomer or alloy bolt-in liners provide
superior corrosion resistance plus offer ease of liner
change-out and interchangeability to reduce overall
maintenance costs and maximize wear life
?Minimal shaft/impeller overhang reduces shaft
deflection and increases packing life
?Cartridge-style bearing assembly allows for
maintenance in a clean environment without
removal of the pump, resulting in reliable operation
and prolonged bearing life
?Standard Warman? AH? pump and Warman? L
pump can be converted by replacing cover plate,
throatbush and impeller
?Full flush, low flow or dry running centrifugal seals
minimize water usage and operating costs
Warman? AHF/LF/MF
*Lower light blue areas: recommended maximum operating range on aerated slurries
WARMAN?
Centrifugal Slurry Pumps
Warman ? Series 1000
General purpose slurry pump
The Warman ?
Series 1000 pump is a long proven horizontal end suction centrifugal
pump that will reliably and economically handle abrasive and corrosive medium duty services.
Several unique features make the Series 1000 pump ideal for handling stringy/
fibrous slurries, low NPSHA applications and services that require minimum dilution due to gland seal water.
? Heavy duty construction with through-bolt casing design provides ease of maintenance and minimal downtime ? Erosion and corrosion resistant elastomers or metal alloy liners are available to handle solids-laden and/or corrosive slurries ? Semi-open impeller easily passes large or stringy particles and is well suited for froth-laden slurries ? Unique impeller hydraulic design allows operation in systems with low NPSHA ? Cartridge-style bearing assemblies offer a compact reliable design that reduces shaft/impeller overhang, decreasing deflection for improved packing life and allows for easy rebuilds ? Multiple shaft sealing configurations are available to best suit application requirements including standard wet and dry glands as well as mechanical seals ? Effective expeller prolongs packing life while reducing or eliminating flush water requirement ? Casing drain plug allows for component wear
inspection as well as draining slurry from the pump to prevent freezing or corrosion after flushing ? Grease or oil lubricated bearing assemblies offer ease of maintenance and reduce downtime
11
Warman ? Series 1000
WARMAN ?
Centrifugal Slurry Pumps
Warman? HH/H/HRM
Heavy duty high head lined slurry pump
The Warman? HH/H/HRM pump lines were designed to produce high heads per stage at high pressures.
Commonly used for long distance transport lines, the Warman? HH/H/HRM pump lines can often satisfy application duties with a single pump where others require multiple pumps in series.
12
?Ductile iron fully lined casing provides durability,
strength and long service life
?Multi-stage high pressure operation to 750 psi
(Warman? H pump to 1000 psi)
?Heavy duty construction with through-bolt
design provides ease of maintenance and minimal
downtime
?Large diameter, slow turning, high efficiency
impellers designed to achieve maximum wear life
and low operating costs
?Large, open internal passages designed to maximize
wear life and lower operating costs
?Thick elastomer and alloy liners provide superior
corrosion resistance and maximum wear life
?Full flush gland, low flow, and dry running
centrifugal seals reduce flush water usage
minimizing pump operating costs
Warman? HH/HRM
WARMAN?
Centrifugal Slurry Pumps
Warman ? L
Rugged heavy duty slurry pump for medium to lower heads
The Warman ? L series pumps incorporate the same design points as the Warman ? AH ? pump plus higher efficiency impellers at an attractive initial cost.
Designed for rugged duties while offering higher efficiencies, the Warman ? L series is a combination of the proven Warman ? AH ? pump’s unique features. The Warman ? L series provides the widest range of hydraulics from the 3/4” to a 26” discharge pumps. The 3/4” is perfect for the laboratory or in demonstration plants.
? Heavy duty construction with through-bolt
design provides ease of maintenance and minimal downtime ? Ductile iron fully lined casing provides durability, strength, safety, and long service life ? Large diameter, slow turning, high efficiency
impellers designed to achieve maximum wear life and low operating costs ? Large, open internal passages designed to reduce internal velocities, maximize wear life and lower operating costs ? Thick elastomer or alloy bolt-in liners provide
superior corrosion resistance plus offer ease of liner change-out and interchangeability to reduce overall maintenance costs and maximize wear life ? Designed for rugged duties while offering excellent efficiencies ? Minimal shaft/impeller overhang reduces shaft deflection and increases packing life ? Cartridge-style bearing assembly allows for maintenance in a clean environment without
removal of the pump, resulting in reliable operation and prolonged bearing life ? Grease or oil lubrication bearing assembly options offer ease of maintenance and reduced downtime ? Full flush gland, low flow, and dry running centrifugal seals reduce flush water usage minimizing pump operating costs ? Mechanical seals reduce flush water usage, minimizing pump operating costs
13
Warman ? L
WARMAN ?
Centrifugal Slurry Pumps
Warman? GSL
Absorber recycle pump
Since the introduction of the first Flue Gas Desulfurization (FGD) systems in the 1970s, Weir Minerals has supplied more than 4,000 specially designed FGD pumps worldwide.
Warman? GSL pumps have the highest efficiencies in the industry achievable throughout the life of the impeller.
14
Warman? GSL
?Ductile iron fully lined casing provides durability,
strength, safety, and long service life
?Cartridge-style bearing assembly allows for
maintenance in a clean environment without
removal of the pump, resulting in reliable operation
and prolonged bearing life
?High efficiency design minimizes energy
consumption and reduces operating costs
?Liner design reduces operating costs by allowing
replacement of individual components
?Back pull design affords easy maintenance
?Mechanical seals reduce flush water usage
minimizing pump operating costs
? Warman? GSL pump design incorporates the
latest material development, hydraulic design
improvements and modern manufacturing
methods of the Warman? L pump WARMAN?
Centrifugal Slurry Pumps
New Warman? GSL polymer cast
ceramic components available.
Contact your local Weir Minerals sales
representative for more information.
?
Warman ? WGR ?
Medium duty slurry pumps for sand and aggregate applications
The streamlined design allows easy access to all parts of the pump and the
internal components, making servicing easier and reducing downtime. When this is combined with the long service life of our parts and the proven wear life of our proprietary Linatex ? premium rubber, Weir Minerals provides pumping solutions that are designed to achieve the lowest total cost of ownership in operation.
Warman ?
WGR ?
pump - quick selection chart
? Our new patented Warman ? WRT ? throatbush and impeller designs minimize turbulence and cavitation for extended wear life and maintenance performance ? Impeller and gland assembly can be replaced through the suction side of the pump
? Replaceable Linatex ? rubber liners provide superior
abrasion resistant performance in fine slurry applications ? Patented flexible discharge adaptor is the same size as the inlet and positioned so the pump can be fully serviced without removing the discharge piping ? Loose swivel flanges are offered to match mating pipe orientations ? Adjustable impeller with release collar can be
adjusted externally to achieve optimum clearance between the impeller and the throatbush for the full working life of the wear components ? Newly designed larger impeller allows for lower speeds which results in longer wear life ? Incorporation of the removable suction cover in the cover plate means that the throatbush can be replaced without incurring the cost of removal of the cover plate ? New design gives increased durability, resulting in lower overall lifetime costs
Warman ? WGR ?100
1000 10000
Flowrate ( usgpm )
35
100
80
50
250
200
150
T o t a l h e
a d (f e e t )US gallons per minute (gpm)0 20
40
60
80
100
120 140
160
10
H e a d ( f t ) Warman ? WRT ?
The new Warman ? WRT ?
throatbush and impeller combination is a superior
upgrade for your existing pump, and is designed to enhance efficiency and improve wear performance
Cubic meters per hour (m 3/hr)
Total head (meters)
15
For further information on any of these products or our support services contact your nearest sales office or visit:
https://www.360docs.net/doc/5813703370.html,
WARMAN ? Centrifugal Slurry Pumps GEHO ? PD Slurry Pumps
LINATEX ? Rubber Products VULCO ? Wear Resistant Linings CAVEX ? Hydrocyclones
FLOWA Y ? PUMPS Vertical Turbine Pumps ISOGATE ? Slurry Valves
MULTIFLO ? Mine Dewatering Solutions HAZLETON ? Specialty Slurry Pumps
LEWIS ? PUMPS Vertical Chemical Pumps WEIR MINERALS SERVICES
?
Copyright ? 2008, 2012 Weir Slurry Group, Inc.. All rights reserved. WARMAN is a registered trademark of Weir Minerals Australia Ltd and Weir Group African IP Ltd; CAVEX, HAZLETON, AH, WRT, WBH, WGR and MULTIFLO are registered trademarks of Weir Minerals Australia Ltd; LEWIS and LEWIS PUMPS are registered trademarks of Envirotech Pumpsystems Inc; GEHO is a registered trademark of Weir Minerals Netherlands bv; FLOWAY is a registered trademark of Weir Floway Inc.; VULCO is a registered trademark of Vulco SA; ISOGATE is a registered trademark of Weir do Brasil Ltda.; LINATEX is a registered trademark of Linatex Ltd; SENTINEL is a registered trademark of Weir Slurry Group, Inc.; MC, MCR and MCU are trademarks of Weir Slurry Group, Inc.; WEIR is a registered trademark of Weir Engineering Services Ltd. Certain features of some of the products featured in this publication are protected worldwide by patents pending and registered.
The Weir Minerals Services ? Sentinel ? program is a team concept providing lower Measured Total Ownership Cost (MTOC) through
improved reliability, lower power consumption and reduced maintenance cost.
Our menu approach allows each customer to select the level of commitment and participation they feel best meets their needs.
Weir Minerals Services ? Sentinel ? Program Pump users enter into formal agreements with Weir Minerals with the aim of benefiting from ongoing reductions in operating costs.
WEIR MINERALS SERVICES ?
Weir Minerals Services ? Sentinel ? Program modules include:
? Cooperative cost focus groups ? Pump audits
? Equipment maintenance monitoring ? Wear life monitoring
? Performance based agreements ? Spare parts supply agreements ? Customized training programs ? Equipment rebuild services ? Pump exchange services ?
Tailored maintenance packages
ZJ系列渣浆泵的维护保养与拆装
ZJ系列渣浆泵的维护保养及拆装 为使ZJ系列渣浆泵安全可靠运行，充分发挥设备效能，日常维护保养与采用正确的维修、拆装方法十分重要。为此，根据ZJ系列渣浆泵的特点，提出如下维护保养及维修的要求的要求，供职工参考。 （一）维护保养 ZJ系列渣浆泵整机在出厂前已调整好，用户在进货后6个月内，未经使用的泵不必进行拆检。仅检查转动是否灵活，锈蚀情况及加油情况即可，使用前需增加填料。 1、保持设备清洁、干燥、无油污、不泄漏。 2、每日检点托架内油位是否合适，正确的油位是在油位线位置附近，不得超过±2mm。 3、经常检点泵运行是否声音异常，振动及泄漏情况，发现问题及时处理。 4、严禁泵在抽口状态下运行，因泵在抽空状态下运行不但振动剧烈，而且还会影响泵的寿命，一定要特别注意。 5、泵内严禁进入金属物体和超过泵允许通过的大块固体，且严禁进入胶皮、棉丝、塑料布之类的柔性物质，以免破坏过流部件及堵塞叶轮流道，使泵不能正常工作。 6、经常检查轴封水个冷却水的压力及流量是否合适，可采用检查轴封水管阀门开启度或检测填料箱温度的方法，温度高时说明供水量不足。对于采用润滑脂润滑填料的泵，每天应定期加油一至二次，确保填料处于良好的润滑状态。 7、定期检测轴承水泄漏量，当泄漏量加大时，应调整填料压盖的螺栓，需要换填料时要及时进行。 8、建议采用碳素纤维浸聚四氟乙烯或牛油煮棉线填料，工作压力不大于0.5MPa时，可采用石棉填料。填料的填压方法，应严格按下述要求填充：
（1）填料长度按轴套圆周展开长确定，各环填压时要将切口交错120°。 （2）填压好后，一定要进行通水试运转，运转时要详细调整压盖螺栓，达到渗漏成点且不成线状态为最佳。填料填压十分重要，它不仅关系到密封状态好坏，而且还会影响泵的性能，应引起足够注意。 9、为保证泵的高效运行，必须定期（使用一个时期后，在运行条件不变的情况下，电流缓慢下降时）调整叶轮与前护板间隙，使其保持0.75-1.00mm之间。调整步骤如下： （1）对于中开式托架的泵 叶轮与前护板的间隙应为0.75～1.00mm，一般出厂前已调好。若发现此间隙不符合要求，应进行调整；运行中发现问题也应停机调整。中开式托架的泵按下述方法调整： ①松开托架盖压紧螺母； ②松开轴承箱调整螺钉； ③均匀拧紧轴承箱压紧螺母，是转子装配向泵头方向移动，边拧紧边盘车， 直到盘不动为止。注意盘车的方向应按泵的工作转向。 ④用塞尺测量轴承箱法兰与托架断面的间隙δ﹦a；此时，叶轮与前护板的 间隙为0. ⑤松开轴承箱压紧螺母； ⑥均匀拧紧轴承箱调整螺钉，使转子装配向电机方向移动，用塞尺检查间 隙，直到δ﹦a+（0.75～1.00）mm为止（大泵取大值），注意间隙应均 匀一致； ⑦拧紧轴承箱压紧螺母，使转子的轴向位置完全固定。 （2）对于筒式托架的泵 叶轮与前护板的间隙应为0.75～1.00mm，一般出厂前已调好。若发现此
全国立式渣浆泵型号排行榜污水泵十大品牌
1.上海阳光泵业制造有限公司 上海阳光泵业是集设计/生产/销售泵、给水设备及泵用控制设备于一体的大型综合性泵业集团，是中国泵行业的龙头企业。总资产达38亿元，在上海、浙江、河北、辽宁、安徽等省 市拥有7家企业，5个工业园区，占地面积67万平方米，建筑面积35万平方米。 上海阳光获得了“上海市质量金奖”、“上海市科技百强企业”、“上海市名牌产品”、“中国质量信用AAA级”、“全国合同信用等级AAA级”、“质量、信誉、服务三优企业”、“中国最具竞争力的商品商标”、“五星级服务认证”等荣誉，连续多年入选全国机械500强。高端人才和高素质的员工队伍是阳光发展的动力。集团现有员工4500余人，其中工程技术人 员500多名，主要由国内知名水泵专家教授、博士硕士、中高级工程师、高级工艺师组成，形成了具有创新思维的梯队型人才结构。科技创新，是阳光基业长青的生命之源。集团是上海 市高新技术企业、上海市知识产权示范企业和上海市专利示范企业。上海市级的“企业技术中心”，每年以销售总额的5%，用于技术创新和新产品研发。 2.黄山工业泵制造有限公司 黄山工业泵制造有限公司，创建于1996年，建立了“黄泵”和"RSP"螺杆泵品牌，并专 业从事螺杆泵研究、设计、制造和配套服务，公司坐落于安徽省黄山市屯溪区九龙工业园，占地4.5公顷，标准化厂房1.3万平方米。 黄泵致力于生产各类别及型式的三螺杆泵、双螺杆泵、单螺杆泵、五螺杆泵，以及螺杆泵集成系统，产品广泛应用于冶金、电力、船舶、石油、化工、环保、建材、机械等行业，产品市场不仅覆盖中国各地，还延伸至欧盟、中东、东南亚、中亚、俄语地区等国际市场。 黄泵目前拥有螺杆泵生产所需的各类专业、高精、智能的加工和检测设备100余套，不论是数控螺杆磨床、卧式加工中心、热处理、表面硬化处理、焊接等加工设备设施，还是产品性能综合测试系统、三坐标测量机、光谱测量仪等测量设备设施，在先进程度上都己达到国际 先进水平。 3.河北汇嘉泵业制造有限公司 河北汇嘉泵业制造有限公司是集生产、研发、销售、服务于一体，设备精良，产品设计先进，生产及检验手段完备，产品设计采用CAD和CAPP先进技术及标准。主要生产高粘度泵、 磁力泵、磁力驱动泵、磁力齿轮泵、凸轮转子泵、不锈钢转子泵的专业厂家.可以根据客户的
伟尔沃曼渣浆泵系列综合样本
WARMAN?Centrifugal Slurry Pumps Horizontal Slurry Pumps
Specialists in delivering and supporting slurry and dewatering equipment solutions for global mining and mineral processing, the power sector, and general industry. Weir Minerals Division Weir Minerals is a world leader in the design and manufacture of pumps, mill liners, hydrocyclones, slurry valves, screens, and rubber products for the mining and minerals processing, dewatering, sulfur chemical and general industries. Based on advanced, and often patented, materials and designs, our products are designed to add value to virtually any aggressive, corrosive process. Superior wear life, low cost of operation In slurry pumping, processing and control applications - where the cost of ownership often outweighs capital cost as a priority - we help our customers address issues such as longevity, capacity, efficiency of operation, and maintenance. Product strength lies in the superiority of our advanced hydraulic designs and our high performing wear and corrosion resistant materials. Our leading research and materials scientists, plus our state of the art material production facilities, support our world class products and materials with a focus on superior wear life and low cost of operation. Weir Minerals North America Located in Madison WI, Weir Minerals North America is one of the many Weir Minerals facilities around the world. These facilities include foundries, rubber molding shops, and machining centers. 1:A state-of-the-art hydraulic test laboratory is located in Madison, Wisconsin 2:A Warman? 600 HTP pump being prepared for hydraulic testing. The massive rib reinforced casing and 102,000 lb (46,260 kg) bare weight illustrate the robust design and inherent safety of this 580 psi (4,000 kPa) rated pump 1: World class manufacturing facilities are part of Weir Minerals on six continents of the world 2: A 20 ton fixture enables Weir Minerals to produce the largest slurry pumps in the world 2New 4-vane Warman? WRT? impeller and matching throatbush is designed to improve wear performance, and assist our customers in reducing total ownership cost 12
ZGB系列渣浆泵说明书样本
1.概述 ZGB(P)系列渣浆泵是我厂针对除灰除渣工况特点, 在多年渣浆泵设计制造经验基础上, 广泛吸取国内外先进技术和研究成果, 自行开发设计的新型产品。该系列产品具有结构合理、效率高、寿命长、可靠性高、维修方便、运行费用低等显著优点, 广泛用于电力、冶金、矿山、煤炭、建材、化工等工业部门输送含有磨蚀或腐蚀性的渣浆, 特别适用于电厂灰渣输送。 泵型号意义: 例如: 100 Z G B (P) 多级串联( 3-4) 级( 1、2级无标记) 系列代号 高扬程 渣浆泵 吐出口直径( mm) 2.结构说明 ZGB(P)系列渣浆泵结构相似, 均为卧式、单级、单吸、悬臂双泵壳离心式, 其结构特点分泵头部分、轴封部分、传动部分作分别说明。 2.1泵头部分 ZGB(P)系列渣浆泵为双泵壳结构, 即泵体、泵盖带有可更换的耐磨金属内衬( 包括护套、护板等) , 如图1和图2所示。泵体、泵盖根
据工作压力采用灰铸铁或球墨铸铁制造。该系列泵均为垂直中开式, 吐出口方向可按450间隔八个角度旋转安装。叶轮前后盖板设有付叶轮以减少泄漏及提高泵的使用寿命。 该系列进口均为水平方向, 从传动端看泵为顺时针旋转。起动及运转时, 严禁电机反方向旋转。否则, 将使泵叶轮脱落造成事故。 2.2 轴封部分 轴封有两种型式: (1) 付叶轮加填料组合式密封: 该种密封型式是我厂采用可靠性设计研制的高性能密封, 它使轴封的泄漏减少到了最小。针对某些不允许稀释、不允许加轴封水的特殊工况( 单级) 也能正常工作, 并达到无任何泄漏的效果。付叶轮、减压盖、轴套均采用耐磨材料制造, 维修量少、使用寿命长, 使整机平均无故障工作时间MTBF大大提高。 (2) 机械密封: 该形式的密封特别适用于多级串联渣浆泵的密封, 完全无泄漏。 凡串联渣浆泵二级及二级以上, 建议采用高压轴封水的机械密封, 单级采用付叶轮加填料组合式密封。 2.3轴封水压 对于单级( 或串联一级) 采用填料加付叶轮组合式密封, 轴封水压力一般不低于0.2Mpa。 对于多级串联采用填料加付叶轮组合式密封, 二级和二级以上轴封水压力一般为: n-1 第n 级轴封水最低压力=∑ Hi + 0.7Hn, 其中n≥2
渣浆泵概述及特点
渣浆泵概述及特点 渣浆泵类型： 渣浆泵从物理学原理上讲属于离心泵的一种，从概念上讲指通过借助泵叶轮的旋转产生的离心力使固、液混合介质能量增加的一种机械，将电能转换成介质的动能和势能的设备。 渣浆泵的名称是从输送介质的角度来划分的一种离心泵。另外渣浆泵从不同角度还可以具体划分不同类型： 1 、从叶轮数目划分：单级泵和多级泵 2 、从泵轴与水平面位置划分：卧式泵和立式泵（液下泵） 3、从叶轮吸入进水的方式划分：单级泵和双吸泵 4、从泵壳的结构方式：水平中开式和垂直结合式 渣浆泵的结构 泵头部分 1、ZJ、ZG、ZH、ZM、ZHH型渣浆泵为双泵壳结构，即泵体、泵盖带有可更换的耐磨金属内衬（包括叶轮、护套、护板等）。泵体、泵盖根据工作压力采用灰铸或球墨铸铁制造，垂直中开，用螺栓连接。泵体有止口与托架用螺栓连接。泵的吐出口方向可按八个角度旋转安装。叶轮前后盖板带有背叶片以减少泄露及提高泵的使用寿命。 2、ZH渣浆泵该系列泵为卧式、垂直中形式、双泵壳结构渣浆泵。泵体和泵盖带有可更换的金属内衬，内衬材质为高铬耐磨合金材料，内衬可一直用到磨穿为止，延长维修周期，降低运行成本。泵的出口方向可按8个角度旋转安装。 轴承组件：泵的轴承组件采用圆筒式结构，便于调整叶轮与前护板的间隙，维修时可整体拆出。轴承采用油脂润滑。 轴封（密封）：泵的轴封型式有填料密封、付叶轮密封、机械密封。 传动方式：有V型三角带传动、弹性联轴传动、齿轮减速箱传动、液力偶合器传动、变频驱动装置、可控硅调速等。其中V型三角带传动有CR、CL、CV、ZV、ZL、ZR传动。 整体性能：泵的性能范围宽、汽蚀性能好、效率高。可采用多级串联技术，以满足远距离输送。过流部件有多种金属可供选用，并且增加深度。采用多种速度和多种变型方式，使得泵在最佳工矿下运行。使用寿命长，运行效益高，能满足多类恶劣的输送条件。 3、ZD、ZS(H)型为单泵结构（即不带内衬）。泵体、泵盖和叶轮采用耐磨金属制造。泵体、泵盖的连接采用特殊的夹紧结构，泵出口方向可任意旋转，安装拆卸方便。 4、ZL型渣浆泵，为立式渣浆泵，泵体泵盖与轴是立式垂直。ZL型也是单壳泵，泵体泵盖可以做成金属的或橡胶的。 5、渣浆泵泵头专业的称谓是泵体和泵盖。一般渣浆泵的所谓泵头应该包含泵体和泵盖部分。泵体主要连接的是泵的转子，通过轴承将叶轮，密封，轴承组件连接起来。泵盖是和泵体对应的部分，与泵盖共同组成
渣浆泵安全操作规程正式样本
文件编号：TP-AR-L7195 There Are Certain Management Mechanisms And Methods In The Management Of Organizations, And The Provisions Are Binding On The Personnel Within The Jurisdiction, Which Should Be Observed By Each Party. （示范文本） 编制：_______________ 审核：_______________ 单位：_______________ 渣浆泵安全操作规程正 式样本
渣浆泵安全操作规程正式样本 使用注意：该操作规程资料可用在组织/机构/单位管理上，形成一定的管理机制和管理原则、管理方法以及管理机构设置的规范，条款对管辖范围内人员具有约束力需各自遵守。材料内容可根据实际情况作相应修改，请在使用时认真阅读。 1开停机顺序及注意事项 1.1开机顺序：关闭出口阀门，开启密封冷却 水、轴承箱冷却水、进口阀门，启动电机，待电机与 泵平稳运行后，打开出口阀门，使压力达到0.6- 1.0MPa范围运行。 1.2停机顺序：关闭出口阀门，停电机，关闭进 口阀。关闭密封冷却水、轴承箱冷却水。 1.3注意事项：启动泵前必须将进口阀完全打 开，出口阀完全关闭，泵运行平稳后将出口阀缓慢打 开。 2 开机前的准备
2.1 确认泵的各紧固件完整、紧固； 2.2 确认轴承箱内的油位达到要求，正常油位是1/2-2/3处； 2.3 盘动联轴器，确认转动灵活，无摩擦声； 2.4 点动电机确认旋转方向正确； 2.5 确认冷却水路畅通，在无冷却水的情况下，禁止开泵； 2.6 确认安全防护装置完好。 3 运行中的检查 3.1 检查泵的表面是否清洁，油漆是否完整； 3.2 检查泵的压力是否超标，不得超过压力运行； 3.3 检查各种阀门、管线是否畅通，有无堵、漏现象； 3.4 检查轴承箱的油位是否达到要求；
渣浆泵的结构图及特点
渣浆泵的结构图及特点 所谓磨刀不误砍柴工，我们在渣浆泵在安装使用之前，一定要清楚其内部结构，才不至于犯一些十分低级的错误。 (一)渣浆泵的结构图 (1)泵头部分 1、M、AH、AHP、HP、H、HH型渣浆泵为双泵壳结构，即泵体、泵盖带有可更换的耐磨金属内衬(包括叶轮、护套、护板等)。泵体、泵盖根据工作压力采用灰铸铁或球墨铸铁制造，垂直中开，用螺栓连接。泵体有止口与托架用螺栓连接。泵的吐出口可按八个角度旋转安装。叶轮前后盖板带有背叶片以减少泄漏及提高泵的使用寿命。 2,AH渣浆泵泵体泵盖及过流部件：该系列泵为卧式、垂直中开式、双泵壳结构渣浆泵。泵体和泵盖带有可更换的金属内衬，内衬材质为高铬耐磨合金材料，内衬可一直用到磨穿为止，延长维修周期，降低运行成本。泵的出口方向可按8个角度旋转安装。 轴承组件：泵的轴承组件采用圆筒式结构，便于调整叶轮与前护板的间隙，维修时可整体拆出。轴承采用油脂润滑。 轴封(密封)：泵的轴封型式有填料密封、付叶轮密封、机械密封。 传动方式：有V型三角带传动、弹性联轴传动、齿轮减速箱传动、液力偶合器传动、变频驱动装置、可控硅调速等。其中V型三角带传动有CL、CV、CR、ZL、ZV、ZR传动。 整体性能：泵的性能范围宽、汽蚀性能好、效率高。可采用多级串联技术，以满足远距离输送。过流部件有多种金属可供选用，并且增加深度。采用多种速度和多种变型方式，使得泵在最佳工矿下运行。使用寿命长，运行效益高，能满足多类恶劣的输送条件。 3、D、G型为单泵结构(即不带内衬)。泵体、泵盖和叶轮采用耐磨金属制造。泵体、泵盖的连接采用特殊的夹紧结构，泵出口方向可任意旋转，安装拆卸方便。 4、EVM,SP型渣浆泵，为立式渣浆泵，泵体泵盖与轴是立式垂直。SP型也是单壳泵，泵体泵盖可以做成金属的或橡胶的。 5、渣浆泵泵头专业的称谓是泵体和泵盖。一般渣浆泵的所谓泵头应该包含泵体和泵盖部分。泵体主要连接的是泵的转子，通过轴承将叶轮，密封，轴承组件连接起来。泵盖是和泵体对应的部分，与泵盖共同组成一个封闭的腔体。泵体与泵盖内部是渣浆泵的内衬。内衬的材质一般有橡胶和高铬合金，一般根据根据工矿条件选择泵的内衬是橡胶还是金属合金。 6、各型泵进口均为水平方向，从传动方向看泵为顺时针方向旋转。
液下渣浆泵的结构
立式液下渣浆泵 泵通过弹性联轴器与电动机连接，从电动机方向看泵为顺时针方向旋转。 一：泵的结构说明 立式液下渣浆泵为单级、单吸悬臂式结构，用轴承体、固定盘、连接管连接泵的水力部件，液体由出水管部件排出，泵的叶轮为半开式叶轮，在叶轮叶片进口延伸处设有搅拌叶片，该泵主要特点是液下部位的泵轴有足够的刚度，叶轮、泵体之间不设轴承，不采用轴封，可以输送含有较大浓度固体颗粒的介质。泵插入液下的长度在 800mm～1900mm之间，如果需要，可以配带吸入管。传动由立式电动机安装在电机座上，用联轴器与泵相连。从电动机方向看，泵为顺时针方向旋转。 注意：当所抽吸料浆低与泵体时，应及时停泵。否则泵轴会产生摆动，长时间运行会损坏轴承。 二：泵的装配顺序 1、将双列轴承装在泵轴上，依次装入轴承隔套及上端轴承内圈。 2、将含有轴承的泵轴装入轴承体内，装上轴承密封压盖、挡水圈。 3、依次将上端轴承、轴承压盖、轴承压套、锁紧圆螺母装好。 4、调整轴承间隙：将轴调到轴承体下端方向，调不动为止。固定一圆螺母，另一圆螺母不固定，用撬棒、百分表调出轴向间隙，一般间隙为0.015～0.025mm。然后，背紧螺母，装好泵联。
5、装好联接管、固定盘、后盖、叶轮、泵体、弯管与出水管并固定。注：叶轮与泵壳前端间隙为2～2.5mm。 6、装上电机座与含有电联的电机；即完成整泵的装配过程。 7、泵的拆卸按上述相反步骤进行。 三：泵的适用范围 立式液下渣浆泵主要用于环保、新型建材、洗煤、市政工程、火力发电、煤气焦化厂、炼油厂、炼钢厂、采矿、造纸业、水泥厂、食品厂、加汽混凝土、印染等行业抽吸浓液、稠油、油渣、污浊液、泥浆、灰浆、流砂及城市排污沟道的流动污泥，以及含有煤块、灰渣的液体。也可作为化工、医药等行业抽吸含有泥砂渣物的流体和有腐蚀性液体。
ZJ系列渣浆泵使用说明书..
目录 一、泵的用途和适用范围 (1) 二、泵的型式、结构特征与型号 (1) 三、泵的起吊、安装、调整与试运行 (3) 四、常见故障及处理措施 (14) 五、泵的维护保养与拆装 (17) 六、易损件明细表 (23) 七、专用工具明细表 (24) 特别提示 １、必须保证泵轴的转向与泵壳上箭头指示方向一致。电动机试转时必须与泵完全脱开，严禁电动机带动泵轴反向旋转，否则，将导致零件损坏。 ２、采用填料密封的泵，开车前必须按要求填加盘根。 ３、采用机械密封的泵，必须保证轴封水的供应。严禁无水运行，否则机械密封将烧毁。 ４、采用稀油润滑的泵，在开车前应按油标的油位线加油。严禁无油开车，否则，轴承将烧毁。 ５、装泵联轴器或泵皮带轮时，为保护机械密封不致因冲击力受损，必须先打入泵联轴器或泵皮带轮后，才能装入机械密封。否则锺击力有可能导致机械密封动、静环破裂。 ６、顾客现场安装电动机皮带轮，当轴径≥65mm时，应按我厂提供轴端加工图及附件钻孔、攻丝、安装轴端挡圈，以确保皮带轮运行安全。 ７、安装使用前，请详细阅读此说明书。 1
9 一、泵的用途和适用范围 ZJ 系列渣浆泵是石家庄工业泵厂与中国煤科院唐山分院联合开发的新型高效节能抗磨蚀泵。该系列泵在水力设计、结构设计以及所用耐磨材料上，综合应用了国内外同类产品的优点并加以创新，具有高效节能、振动小、噪声低、运行可靠、使用寿命长、维修方便等特点，泵的综合性能居国内领先水平，大部分泵的效率指标居国际先进水平。可广泛用于电力、冶金、煤炭、建材等行业输送含有固体颗粒的浆体。如火电厂水力除灰、冶金选矿厂矿浆输送、洗煤厂煤浆及重介输送等。其允许输送的最大浆体重量浓度Cw 为：灰（渣）浆和煤浆45%；矿浆和重介60%。 二、 泵的型式、结构特征与型号 ZJ 系列渣浆泵的型式分两大类，一类是ZJ 型，为卧式轴向吸入单级单吸离心式渣浆泵；另一类是ZJL 型，为立式轴向吸入单级单吸离心式渣浆泵。 1.ZJ 型渣浆泵的结构特征与型号 (1)ZJ 型渣浆泵的结构特征 ① 泵头部分 ZJ 型渣浆泵的泵头部分包括泵壳、叶轮和轴封装置。泵头与托架用螺栓联结。根据需要，泵的出水口位置可按45°间隔旋转八个不同的角度安装使用。 ZJ 型渣浆泵的泵壳为双层壳体结构。外层为金属泵壳（前泵壳、后泵壳），其材料通常为HT200或QT500-7；内层壳体可用高铬合金铸铁制做（包括涡壳、前护板、后护板），或用橡胶制作（包括前涡壳、后涡壳）。 叶轮由前盖板、后盖板、叶片、背叶片构成。叶片为扭曲叶片，通常有3-6枚。背叶片分布在前盖板和后盖板的外侧，通常为8枚。叶轮的材质为高铬合金铸铁，叶轮与轴为螺纹联结。 轴封装置有副叶轮＋填料组合密封、填料密封、机械密封三种型式，见图1。 副叶轮＋填料组合密封型式由填料箱、副叶轮、水封环、填料、填料压盖、轴套组成，见图1中5。 填料密封型式由填料箱、间隔套、水封环、填料、填料压盖、轴套组成，见图1中5a 。 机械密封型式由填料箱、间隔套、机械密封、压盖、轴套组成，见图1中5b 。 ②托架部分 托架部分有水平中开式和筒式两种结构。 中开式托架有稀油润滑和油脂润滑两种型式。稀油润滑托架主要由托架体、托架盖、轴、轴承箱、轴承、轴承压盖、挡套、螺母、油封、挡水盘、拆卸环等零件组成，见图1。150ZJ 及以上各泵型还带有水冷却装置。油脂润滑托架与稀油润滑托架主要区别是：增加了嵌入透盖和油杯，去掉了水冷却装置，见续图1中16a 。 筒式托架均采用油脂润滑，主要由托架体、轴承体、轴、轴承、轴承顶套、轴承压盖、油封、油杯、挡水盘、拆卸环等零件组成，见续图1中16b 。筒式托架只适用于200ZJ 及以下功率较小的泵型，目前仅有T200ZJ-I-A70、T200ZJ-I-A60、T150ZJ-I-A60三种规格。 ZJ 型泵的具体结构参见图1。 （1） ZJ 型渣浆泵的型号及意义
液下渣浆泵结构_型号
液下渣浆泵结构_型号 本文主要就液下渣浆泵的结构、型号进行了说明，对国内两种最畅销的液下渣 浆泵SP系列和ZJL系列进行了详细说明。 一、关于液下渣浆泵的名称 目前国内最畅销的液下渣浆泵有SP系列和ZJL系列，在行业内为了简单区分一般称SP系列为液下渣浆泵，ZJL系列为立式渣浆泵，其实两种泵严格来说都是 立式液下渣浆泵。 SP系列为国外引进技术。 ZJL为国内自主技术。 因为该类型渣浆泵工作运行时泵的一部分需要浸入液下，顾名思义液下渣浆泵。液下渣浆泵结构是立式的，所以又是立式渣浆泵。 二、液下渣浆泵结构 1、两种液下渣浆泵的结构非常类似，从外形乍看是一样的，只有少许细节略有不同，最容易分辨的便是泵体螺栓数量，SP的有3个，ZJL的有4个。如图：
2、其结构特点：立式、单泵壳、离心式、单级、单吸、无轴封，其中叶轮SP 的为半开式叶轮，ZJL的为闭式叶轮。 3、液下渣浆泵立体及切面结构图：
三、液下渣浆泵型号 SP液下渣浆泵型号有：40PV-SP(R)、65QV-SP(R)、100RV-SP(R)、150SV-SP(R)、200SV-SP(R)、250TV-SP(R)、300TV-SP(R) 型号意义：以65QV-SP(R)为例，65表示泵出口直径65mm，QV托架型式，SP系 列代码，R表示衬胶。 ZJL立式渣浆泵型号有：40ZJL-21、40ZJL-25、40ZJL-35、50ZJL-20、50ZJL-35、50ZJL-40、65ZJL-30、80ZJL-36、100ZJL-34、150ZJL-35 型号意义：以65ZJL-30为例，65表示泵出口直径65mm，ZJ表示渣浆泵，L表 示立式，30表示叶轮直径30cm。 液下渣浆泵主要应用于洗煤、选矿是耐磨渣浆泵的重要组成部分。
GMZ卧式渣浆泵
三、GMZ型渣浆泵性能范围： 流量8-2600m3/h 扬程：9-150m 功率：1.5-630kw 四、GMZ型渣浆泵故障排除： 产品概述 GMZ系列渣浆泵，是我公司在渣浆泵不同的工业领域现场运行的情况，采用最先进的设计理论，集国内外行业人才精英，所研制开发的具有国际先进水平的渣浆泵精品。 该系列渣浆泵具有效率高、结构合理、可靠性高、维修方便及运行维护费用低等特点。 GMZ卧式渣浆泵是单级单吸、轴向吸入悬臂卧式离心泵，可广泛用于冶金、矿山、电力、煤矿、水利、化工、轻工、石油等部门输送含有大量固体物料的磨蚀性或腐蚀性浆体。 1、GMZ卧式渣浆泵，过流部件采用高强度耐磨材质，适用于输送强磨蚀、高浓度、大颗粒的渣浆，在泵的最大工作压力范围之内，可以多级串联使用。 2、GMZ卧式渣浆泵根据抽吸的介质不同，具有可互换的各种材质的过流部件，适用于输送磨蚀性或腐蚀性，大颗粒或细颗粒浆体。性能范围
排出口直径DN=40-350mm 流量：Q=9-2300m3/h 单级扬程：H=9-140m 主要用途 电力：电厂除灰、冲灰，各种灰渣、灰浆的输送等。 矿山：黑色、有色矿浆入料泵及各种精矿、尾矿浆的输送等。 冶金：铝厂各种料浆含高温料浆，~106℃的输送，钢厂各种渣浆的输送等。 煤炭：煤炭开采、洗选各种粗、细煤浆（中煤、精煤等）的输送等。建材：各种含泥沙浆的输送等。 化工：化工（如磷肥、钾肥等）各种磨蚀性腐蚀性料浆的输送等。环保：烟气脱硫（FGD）磨蚀性腐蚀性料浆的输送等。 水利：湖泊、河道疏浚，泥沙、砂砾的抽吸排送等。 材质说明 过流部件材质是根据不同的工业领域料浆的不同特性，选用适宜的耐磨蚀和耐腐蚀材料，材料常用如下： Cr26,Cr27,Cr28 ,Cr30,Cr30A,Cr15MO3,CD4MCu. 结构特点 泵体采用双层泵壳（内外双层金属结构）,双壳泵外壳结构为垂直中开式，出水口位置可按45间隔，旋转8个不同位置安装使用。叶轮与后护板间设有迷宫式间隙密封，极大地降低了浆体向填料箱泄露量，有力地保证了密封的可靠性。叶轮设有背叶片，及时排出回流浆
立式渣浆泵的操作规范
立式渣浆泵的操作规范 立式渣浆泵主要部件有蜗壳、叶轮、泵座、泵壳、支撑筒、电机座、电动机等组成。蜗壳、泵座、电机座、叶轮螺母是生铁铸造、耐腐性、耐腐蚀性较好，加工工艺方便。叶轮为三片单园弦弯叶，选用半封闭叶轮，并采用可锻铸铁、所以强度高，耐腐蚀;加工方便，通过性好，效率高。为了减轻重量和减少车削量、泵轴是优质碳素钢冷拉园钢制造。泵座中装有四只骨架油封和轴套，防止轴磨损，延长轴的使用寿命。 一、运行前检查 1、检查渣浆泵的所有螺栓是否紧固，特别要注意的是地角螺栓一定要紧固可靠 2、管路和闸阀与泵必须分别支撑，并且法兰螺栓要上紧，避免漏浆 3、查看电机的旋转方向与泵箭头指向是否一致，测试电机旋转时应使其与泵分离 4、采用直联传动的要检查联轴器中的弹性垫是否完整正确;采用皮带传动的查看皮带是否磨损、不足、松紧是否适度 5、检查电机轴与泵轴是否同心;皮带轮是否对正 6、用手盘车，泵与电机不应有紧涩和摩擦 7、检查润滑系统润滑脂或油是否加注 8、渣浆泵启动前要先开通轴封水(机械密封为冷却水)，水要清洁，水压要合适(填料密封和单面机械密封水压大于泵腔压力0.1-0.15Mpa)，同时要展开泵进口阀，关闭泵出口阀 9、检查阀门是否灵活可靠 二、泵的启动运行及监控 1、渣浆泵在运行前应将池里灌满清水，打开泵进口阀，关闭泵出口阀。 2、然后启动泵，泵启动后慢慢打开泵的出口阀 3、同时根据需要量放浆进入池内 4、泵出口阀开度的大小与快慢，要以泵不振动和电机不超额定电流来掌握，直到页面能稳定在进口管以上0.5-1米的位置 5、运行时定期检查并及时调节填料压盖或更换盘根 6、注意检查轴承运转情况，不得进矿运转，如轴承进矿必须立即停车进行清洗换油 7、轴承温度不得超过75℃
立式渣浆泵的故障以及处理措施
立式渣浆泵的故障以及处理措施 立式渣浆泵主要用于环保、市政工程、火力发电厂、煤气焦化厂、炼油厂、炼钢厂、采矿、造纸业、水泥厂、食品厂、印染等行业抽吸浓液、稠油、油渣、污浊液、泥浆、灰浆、流砂及城市排污沟道的流动污泥，以及含有泥砂渣物的流体和有腐蚀性液体。 (一)立式渣浆泵的常见故障 (1)泵不转; (2)泵流量不足; (3)填料处泄露; (4)泵振动，有噪音; (5)轴承发热; (6)轴承寿命短。 (二)立式渣浆泵常见故障的处理措施： (1)涡壳内固硬沉积物淤塞，可采取清除淤塞物措施。 (2)如叶轮或进出水管路阻塞，可采取清洗叶轮或管路。如叶轮磨损严重，应采取更换。如填料口漏气，应压紧填料。输送高度过高，管内损失阻力过大，降低输送高度或减小阻力，针对这些故障原因，上海阳光采用先进技术研发多种渣浆泵，耐磨防腐，扬程高，流量大等优点，广泛应用于各种领域。 (3)如轴与添料箱不同轴心，主要原因是加工误差大、安装不正确。应注意在安装后检查安装是否正确。如密封水环磨损严重，需更换新水环。如密封清水管堵塞，密封水无法进入盘根中间造成盘根磨损快，导致漏料。应对堵塞水管进行疏通，保持密封水清洁。 (4)主要有以下5点原因：①介质密度不均匀。介质密度不均匀造成泵刚刚启动时会出现振动，当泵正常开启后，泵的振动会消失，这种情况不需处理，只是在开车前，注意把介质用高压风吹均;②泵的安装不水平。在安装和运行过程中应检查泵体的水平。③有汽蚀，使泵的叶轮不平衡。应降低安装高度，调小出水阀门，减少进口阻力。④吸入管进气不均匀。应改善泵的进料情况，强化进气的均匀稳定性。⑤泵轴承游隙大。轴承游隙过大会导致泵的振动大，在日常设备运行中应随时注意观察泵的情况，发现泵轴和电机轴不同心或轴承损坏要及时处理。 (5)主要有以下5点原因：①未开启冷水或冷却水箱堵塞，应开启冷却水功能或疏通冷却水道。②设备润滑不好。应按说明书调整润滑油量。③润滑油不清洁，油中有杂质。应清洗轴承，换润滑油。④推力轴承方向不对。针对进口压力情况，调整推力轴承方向。⑤轴承出气口堵塞，导致轴承箱体内的热气不能排出，使设备温度升高。应对出气口进行清理。