施耐德电气公司精益生产体系流程评估标准

7C
Lean Six Sigma Kaizen (See/Do)
7D Total Productive Maintenance
7E Process Control (Part - Product)
MANAGEMENT OF MANUFACTURING & LOGISTICAL PROCESSES
8 PRODUCTION PLANNING & SCHEDULING 8A Master Production Scheduling 8B CDO / OFO Process 8B' Queue Management 8C Inventory management 9 PULL PRODUCTION 9A Single Point Scheduling / Pull system 9B Single Piece Flow Assembly / WIP Management 9C KANBAN Methodology 9D Value Stream Management 10 SUPPLY CHAIN & QUALITY MANAGEMENT 10A Supplier Quality Management 10B Supply Chain (upstream) Management 10C Down Stream Supply Chain Management 10D Shared Quality Management 10E Customer Focus
Explanation
Checking point
Question Good example Bad example
FLV&IC SPS Deployment Dept.
SPS Assessment training page 2
Introduction: 3 Domains,10 Categories, 38 Lines
SPS Assessment training page 3
People Commitment - SIM Production
1a - Work Instructions - P1 - Q
1 – SPS Notion
1. Work instructions exist for: a. Manufacturing. b. Quality.
Standard work has been defined for each station
2. Work instructions for Safety (based on risk analysis) are posted. (instruction board / workstation).
6B MPAH Material Providing and Handling Internal
6C Water Spider
7
CONTINUOUS IMPROVEMENT in process engineering
7A Poka-Yoke
7B Changeover Time Minimization
4 PROCESS ARCHITECTURE / LEAN DESIGN
4A Manufacturing Time Definition
4A'
Manufacturing Time Definition (auto workshop / line)
4B Process Design / Lean Concept
PEOPLE COMMITMENT
1 SIM PRODUCTION
1A Work Instructions
1B Short Interval Production & Quality Tracking
1C SIM Production Implementation
2 SIM SUPPORT FUNCTION
4D Late Differentiation / Adaptation
5 ERGONOMICS / ENVIRONMENT - BAT
5AB Ergonomics / Work station
5C Environment - BAT
5D Safety
6 MATERIAL HANDLING
6A Reception / Warehouse Architecture
2 – SPS Basic
3. Operators were trained using the work instructions
Ask the trainers how they fulfill the training tasks
G&I / Industrial Deployment Schneider Production System
SPS Assessment
Training
(FLV & IC)
FLV&IC SPS Deployment Dept.
SPS Assessment training page 1
Icons & meanings
2A SIM Support Functions Implementation
2B SIM Support Functions Efficiency
2C Suggestion System / Needs Expression Board
3
CONTINUOUS IMPROVEMENT in people commitment
Safety instruction could be combined with other work instructions, it must be posted (for critical machines/stations)
Observe whether the operator respects the safety instructions
3A Operator Flexibilty
ቤተ መጻሕፍቲ ባይዱ
3B Versatility & Multi skills Training
3C 5 S
3D Visual Management / Communicaton Boards
FLV&IC SPS Deployment Dept.
PRODUCT / PROCESS ENGINEERING