文献翻译—汽车车身焊装夹具的设计要点

附录(英文文献及中英文对照)The designing features of automobile bodywelding fixtureAuto body clamp is required for the amorphous body stamping required to locate and clamp, to form the body components, combined parts, sub-assembly and assembly, While taking advantage of suitable welding method to form their own welding pieces of the whole. Welding fixture welding process is a secondary device, but in the process of mass production car body, the device is essential. It not only can improve welding productivity, but also to ensure the dimensional accuracy of welding products and appearance requirements of the important devices. The assembly and welding fixtures there is no uniform specifications and standardization, are non-standard equipment. Design.and manufacturing process according to the structural characteristcs of the specific models, production conditions and the actual demand from the line of design and manufacturing.1. asonable decomposition of auto body parts welded together to determine the type of fixture required. Two or more of the stamping process by the assembly and welding of components is obtained by welding together pieces of several related small welding welding large pieces of formed pieces, then welded together to form the following four parts: Around before welding parts, welding parts around the back, floor and roof welding parts welding parts, welding together four pieces of the final welding into vehicle cab assembly. Therefore, according to the cab assembly formation process of the correct welding pieces of reasonably divided, and on this basis, the corresponding pieces of welding fixture design. This will not only help ensure product quality, also can increase welding productivity.2. Determine the level of automation of assembly and welding fixtures. Annual output depends on the level of automation and assembly and welding fixtures welders bit configuration. Production cycle time mainly by clamping action, the assembly time, weldingtime and handling time and other components. Among them, the jig fixture operating time depends on the degree of automation. To improve productivity, consider clamping fixture and release time to complete the action by the cylinder, and between station and station automation transport. But this increases the manufacturing cost of fixtures. Therefore, the design of fixtures to be able to reasonably balance the level of automation and welding fixtures contradiction between the manufacturing cost.3. For large welding jigs, fixtures must first determine the design basis, with the same car body design basis. Fixture n the location of all the components are determined directly from the design basis, the ultimate guarantee to create a qualified welding tooling structure. According to a preliminary decision height operations fixture floor height, the height of the clamped position; Second, draw the assembly and welding parts diagram, it is included in the station in need of assembly and welding of stamping the solder joint shape and location requirements as the basis for setting fixture; The next step is a reasonable arrangement of fixture position, this must be clearly grasp the stamping of the space shape, composition relationships, assembly and welding sequence and the solder joint layout, rational design of fixture placement and general structure; overall design of the final draw sketches.4. Rational choice of fixture position. As the car body shape complexity, poor rigidity, deformation, fixture positioning has been introduced on a large number of ways to enhance the rigidity of welded parts, reduce the welding deformation. Positioning of welding fixtures generally include positioning and side positioning of two kinds of holes. Positioning hole punching process to give priority to consider the positioning hole, the size and location of these holes is relatively accurate and reliable; Try to use under the procedures of mounting holes, as these holes the size of the margin of error will affect the next process of the assembly. Therefore, the design of fixtures with positioning holes not only to understand the stamping process, assembly process must also consider the key under the channel size. Large lection of positioning holes as the holes, so that pins can have sufficient strength, or easily broken pins. Stamping on the preferred shape to a reliable, stable surface as a positioning surface, positioned to do as much as possible the use of flat surfaces, but most of the space body stamping surface, which requires the fixture components of the work surface must be positioned with the corresponding surface of the car body consistent shape, so as to ensure the body in the process of assembly and welding shape. Positioning of parts with surface to guarantee a certain accuracy, adjust the position of positioning blocks are coarseto fine-tune more complex, this block can be added to fine-tune the positioning function, that is positioned to add a thin spacer block, and gasket thickness is that you can adjust the accuracy. In addition, the set should also be considered when positioning the welding position and the use of welding equipment, welding can not affect the final piece out, but also allows welding clamp or welding torch to reach the location. For the really influential to consider the use of pins and other pins can be active.5. Properly designed clamping mechanism. When the stamping on the correct positioning of the fixture, in order to maintain the welding process in the assembly of the workpiece position and overcome the elastic deformation of the workpiece, usually requires a certain clamping body. With this device, you can make the workpiece and the bearing surface, workpiece and positioning the workpiece and the workpiece surface and tight fit between. For thickness below 1.2mm steel plate, each clamping point of the clamping force is generally in the range of 300 ~ 750N; For the 1.5 ~ 2.5mm between the stampings, each clamping point of the clamping force in the range of 500 ~ 3000N. To reduce the auxiliary time loading and unloading the workpiece, the clamping device should be fast and efficient installations and multi-point linkage institutions. For sheet metal parts, the clamping force acting on the bearing surface point should be only a good piece of rigid role allowed a few points of support in the plane formed in order to avoid bending or clamping force from the workpiece positioning reference. Also designed to prevent the clamping mechanism to open the clamping grip hand.6. Other design elements. As the stamping quality checks are sampling, prone to problems. If possible, add in some welding fixture on some auxiliary devices, check the stamping play the role of critical dimensions. In addition, assembly and welding fixture structure should be easy to operate, saving, security and easy handling characteristics of the workpiece.汽车车身焊装夹具的设计要点汽车车身夹具是用来把所需车身冲压件按要求定形、定位并夹紧，组合成车身组件、合件、分总成及总成，同时利用合适的焊接方法使其形成各自焊合件整体。