ZF变速箱维修手册Part
ZF齿轮箱手册(IRM350)
I R M350P L6.36.3 I R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R TS C A T A L O G U E I N D I C E P A G E I N D E X G R U P P O C A R C A S S A E C O P E R C H I A L B E R O I N G R E S S O C O N T R A L B E R O A L B E R O U S C I T A G R U P P O P O M P A D I S T R I B U T O R E K I T V A L V O L A T R O L L I N G G R U P P O S C A M B I A T O R E P T O G R U P P O P T O C O N F R I Z I O N E G R U P P O P R E S A D I R E T T A K I T A D A T T A T O R I + S E N S O R I T E M P ./P R E S S . K I T S R I C A M B I M A I N H O U S I N G -A S S E M B L Y I N P U T S H A F T C O U N T E R S H A F T O U T P U T S H A F T P U M P A S S E M B L Y C O N T R O L V A L V E T R O L L I N G V A L V E K I T E X C H A N G E R A S S Y P T O C L U T C H A B L E P T O A S S Y L I V E P T O A S S Y A D A P T O R S K I T + T E M P . A N D P R E S S . S E N S O R S S H A R E K I T S 41014182022242830363840C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O C A R C A S S A C O P E R C H I/M A I N H O U S I N G A S S E M B L YL I S TC o d i c e Pa r t n u mb e rQ u a n t i t àQ u a n t i t y D e s c r i z i o n e D e s c r i p t i o n 132152010011TU B O A S P I R A Z I O N E S U C T I O N T U B E 206360152895V I T E T E M 8x 16S C R E W T E M 8x 16306368040012G O L F A R E M 16E Y E M 16432153010191C A R T E R B A F F L E 506360152576V I T E T E M 8x 25S C R E W T E M 8x 256063030050450R O S E T T A E L A S T I C A E L A S T I C W A S H E R 706360151421V I T E T E M 5x 10S C R E W T E M 5x 10806303020101R O S E T T A E L A S T I C A E L A S T I C W A S H E R 932153010021R O N D E L L A W A S H E R 1032153010011T A P P O D .18x 13P L U G D .18x 131106343495335A N E L L O D I T E N U T A O R O R I N G 1206363010434T A P P O 1/4 G A S P L U G 1/4 G A S 1332153010271T A P P O S P E C I A L E 3/8 G A S S P E C I A L P L U G 3/8 G A S 1432153010201D O C C I A S U A S S I S H O W E R P I P E 1506343042603A N E L L O D I T E N U T A O R O R I N G 1606313291351S P I N A P I N 1732152010021A S S I E M E T U B O P E R L I V E L L O O L I O O I L L E V E L T U B E 1806343061941A N E L L O D I T E N U T A O R O R I N G 1932152010031A S T A L I V E L L O O L I O C O M P L E T A O I L D I P S T I C K 2006326010071I N G R A S S A T O R E G R E A S E F I L L E R 2106363010199T A P P O 1/8 G A S P L U G 1/8 G A S 2232153010041T U B O C O L L E G A M E N T O C O N N E C T I N G P I P E 2332153010071T U B O C O L L E G A M E N T O C O N N E C T I N G P I P E 2406305312112A N E L L O S E E G E R S E E G E R R I N G 2532153010051S U P P O R T O P O M P A P U M P S U P P O R T 2606343065311A N E L L O D I T E N U T A O R O R I N G 2706343034541A N E L L O D I T E N U T A O R O R I N G 2832153010151C O P E R C H I O C H I U S U R A S E A L C O V E R 2906343042661A N E L L O D I T E N U T A O R O R I N G I R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U E G R U P P O C A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y C o d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.56.3 P o s .Z FT A B L EI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U EG R U P P OC A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y Co d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.6 L I S TP o s .Z F C o d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y D e s c r i z i o n e D e s c r i p t i o nI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U E G R U P P O C A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y 31063601522738VI T E T E M 10x 35S C R E W T E M 10x 353306343037702A N E L L O D I T E N U T A O R O R I N G 3432153010211C A R C A S S A A N T E R I O R E F R O N T H O U S I N G 3530823090141C O P E R C H I O C O V E R 3806343042362A N E L L O D I T E N U T A O R O R I N G 3906360104082V I T E T E M 10x 90S C R E W T E M 10x 904032153080111P I A S T R A D I S T R I B U Z I O N E O L I O D I S T R I B U T I O N O I L F L A N G E 4132153010371F L A N G I A P O R T A C U S C I N E T T I B E A R I N G S S U P P O R T 4206343011002A N E L L O D I T E N U T A R I N G 4306343036681A N E L L O D I T E N U T A O R O R I N G 4406360103057V I T E T E M 10x 40S C R E W T E M 10x 404532153010381S P E S S O R E 0,15S H I M 32153010391S P E S S O R E 0,20S H I M 32153010401S P E S S O R E 0,25S H I M 32153010411S P E S S O R E 0,30S H I M 32153010421S P E S S O R E 0,50S H I M 4706363050762T A P P O C M 22x 1,5P L U G C M 22x 1,54806348010742G U A R N I Z I O N E G A S K E T 4932153010311C A R C A S S A P O S T E R I O R E R E A R H O U S I N G 5006313155232S P I N A P I N 5106343096111A N E L L O D I T E N U T A R I N G 5232093010091T A R G H E T T A C O N T R O L L O O L I O O I L L E V E L P L A T E 5332153010461C O P E R C H I O I S P E Z I O N E C H E C K C O V E R 5406363050021/P L 1 3/P L 2T A P P O C M 30x 1,5P L U G C M 30x 1,5550634801098 1/P L 1 3/P L 2G U A R N I Z I O N E G A S K E T 5606360152704V I T E T E M 10x 16S C R E W T E M 10x 165732173010011T A R G H E T T A D A T I L A B E L 5806313110796R I V E T T O R I V E T 5932153010431T A R G H E T T A D I R E Z I O N A L E D I R E C T I O N A L P L A T E Co d i c e s o l oc a ta l o g o r i c a mb i / S p a r e p a r t sc a t a l o g u e o n l y c ode : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.76.3T A B L EI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U EG R U P P OC A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y Co d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.8 L I S TP o s .Z F C o d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y D e s c r i z i o n e D e s c r i p t i o nI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U E G R U P P O C A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y 62063030050314R O S E T T A E L A S T I C A E L A S T I C W A S H E R 6332153080011S T A F F A T E L E C O M A N D O C O N T R O L V A L V E B R A C K E T 6432153030042S P E S S O R E D .110x 128,4x 0,15S H I M 32153030052S P E S S O R E D .110x 128,4x 0,20S H I M 32153030062S P E S S O R E D .110x 128,4x 0,25S H I M 32153030072S P E S S O R E D .110x 128,4x 0,30S H I M 32153030082S P E S S O R E D .110x 128.4x 0,50S H I M 6506343041542A N E L L O D I T E N U T A O R O R I N G 6606360153882V I T E M 8x 12S C R E W M 8x 12Co d i c e s o l oc a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c ode : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.96.3T A B L EI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U EA LB E R OI N G R E S S O / I N P U T S H A F T C o d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.10 L I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E AL B E R O I N G R E S S O / I N P U T S H A F T 132153020061AL B E R O E N T R A T A IN P U T S H A F T 232153020311C A M P A N A F R I Z I O N E D R U M C L U T C H 1 + 232152020051A S S I E M E A L B E R O + C A M P A N A D R U M A N D S H A F T A S S Y 306343037101AN E L L O D I T E N U T A O R OR I N G 406343036681A N E L L O D I T E N U T A O R O R I N G 532153020022DI S C O F R I Z I O N E C L U T C H D I S K 632133020249D I S C O F R I Z I O N E S I N U S S I N U S C L U T C H D I S K 732153020038DI S C O F R I Z I O N E CL U T C H D I S K 806354702061RU L L I N I RO L L E R 906305131051A N E L L O S E E G E R S E E G E R R I N G 1032133020251A N E L L O A R R E S T O D I S C H I F R I Z I O N E C L U T C H D I S K R E T A I N I N G R I N G 1132153024022DI S T A N Z I A L E D .58x 63x 26,2SP A C E R D .58x 63x 26,21206353002002GA B B I A R U L L I N I RO L L E R C A G E 1332153024032RA L L A T H R U S T W A S H E R 1406353020162G AB B I A A S S I E M E R U L L I N I R O L L E RC A G E A S S Y 1532153020231RA L L A T H R U S T W A S H E R 1606353740111C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E RB E A R I N G 1732153030031BU S S O L A BU S I N G 1806305312741A N E L L O S E E G E R S E E G E R R I N G 1906344025382SE G M E N T O S T E E L R I N G 2032153020261G R A N O S P E C I A L E M 10x 10S P E C I A L P L U G M 10x 102106316101211GR A N O M 10x 10PL U G M 10x 102232133020211S P I N A P E R P I S T O N E P I S T O N P I N 2332153020011P I S T O N E P E R F R I Z I O N E C L U T C H P I S T O N 2432153020051M O L L A P E R P I S T O N E F R I Z I O N E C L U T C H P I S T O N S P R I N G 2532153020341AN E L L O A R R E S T O M O L L A S P R I N G R E T A I N I N G R I N G 2606305055291AN E L L O E L A S T I C O EL A S T I C R I N G 2706352901141RA L L A WA S H E R 2806305040033A N E L L O S E E G E R S E E G E R R I N G6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LA LB E R O I N G R E S S O/I N P U T S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E AL B E R O I N G R E S S O / I N P U T S H A F T 2932153020183VI T E S P E C I A L E M 12SP E C I A L S C R E W M 123006353720091C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 3132153020391I N G R A N A G G I O Z = 40 R = 1.025PI N I O N Z = 40 R = 1.0253232153020401I N G R A N A G G I O Z = 35 R = 1.286P I N I O N Z = 35 R = 1.2863332153020411I N G R A N A G G I O Z = 31 R = 1.581P I N I O N Z = 31 R = 1.5813432153020381I N G R A N A G G I O Z = 26 R = 2.077P I N I O N Z = 26 R = 2.0773532152020321I N G R A N A G G I O Z = 22 R = 2.636P I N I O N Z = 22 R = 2.6363632152020311I N G R A N A G G I O Z = 22 R = 2.864P I N I O N Z = 22 R = 2.8646.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LC O N T R A L B E R O/C O U N T E R S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E CO N T R A L B E R O / C O U N T E R S H A F T 132153030011CO N T R A L B E R O CO U N T E R S H A F T 232153030101C A M P A N A F R I Z I O N E C L U T C H D R U M 1 + 232152030021A S S I E M E A L B E R O + C A M P A N A D R U M A N D S H A F T A S S Y 306343037101AN E L L O D I T E N U T A O R OR I N G 406343036681A N E L L O D I T E N U T A O R O R I N G 532153020022DI S C O F R I Z I O N E C L U T C H D I S K 632133020249D I S C O F R I Z I O N E S I N U S S I N U S C L U T C H D I S K 732153020038DI S C O F R I Z I O N E CL U T C H D I S K 806354702061RU L L I N I RO L L E R S 906305131051A N E L L O S E E G E R S E E G E R R I N G 1032133020251A N E L L O A R R E S T O D I S C H I F R I Z I O N E C L U T C H D I S K R E T A I N I N G S P R I N G 1132153024022DI S T A N Z I A L E D .58x 63x 26,2SP A C E R D .58x 63x 26,21206353002002GA B B I A R U L L I N I RO L L E R C A G E 1332153024032RA L L A T H R U S T W A S H E R 1406353020162G AB B I A A S S I E M E R U L L I N I R O L L E RC A G E A S S Y 1532153020231RA L L A T H R U S T W A S H E R 1606353740111C U S C I N E T T I R U L L I C O N I C I T A P E R E D R O L L E RB E A R I N G 1732153030031BU S S O L A BU S I N G 1806305312741A N E L L O S E E G E R S E E G E R R I N G 1906344025382SE G M E N T O S T E E L R I N G 2032153020261G R A N O S P E C I A L E M 10x 10S P E C I A L P L U G M 10x 102106316101211GR A N O M 10x 10PL U G M 10x 102232133020211S P I N A P E R P I S T O N E P I S T O N P I N 2332153020011P I S T O N E P E R F R I Z I O N E C L U T C H P I S T O N 2432153020051M O L L A P E R P I S T O N E F R I Z I O N E C L U T C H P I S T O N S P R I N G 2532153020341AN E L L O A R R E S T O M O L L A S P R I N G R E T A I N I N G R I N G 2606305055291AN E L L O E L A S T I C O EL A S T I C R I N G 2706352901141RA L L A WA S H E R 2806305040033A N E L L O S E E G E R S E E G E R R I N G6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LC O N T R A L B E R O/C O U N T E R S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E CO N T R A L B E R O / C O U N T E R S H A F T 2932153020183VI T E S P E C I A L E M 12SP E C I A L S C R E W M 123006353740111C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 3132153020391I N G R A N A G G I O Z = 40 R = 1.025PI N I O N Z = 40 R = 1.0253232153020401I N G R A N A G G I O Z = 35 R = 1.286P I N I O N Z = 35 R = 1.2863332153020411I N G R A N A G G I O Z = 31 R = 1.581P I N I O N Z = 31 R = 1.5813432153020381I N G R A N A G G I O Z = 26 R = 2.077P I N I O N Z = 26 R = 2.0773532152020321I N G R A N A G G I O Z = 22 R = 2.636P I N I O N Z = 22 R = 2.6363632152020311I N G R A N A G G I O Z = 22 R = 2.864P I N I O N Z = 22 R = 2.8646.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LA LB E R O U SC I T A/O U T P U T S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E AL B E R O U S C I T A / O U T P U T S H A F T 132153040431AL B E R O U S C I T A OU T P U T S H A F T 206353750301C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 306353760331C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 432153040081FL A N G I A U S C I T A OU T P U T F L A N G E 532153040441D I S C O A R R E S T O F L A N G I A U S C I T A O U T P U T F L A N G E R E T A I N R I N G 632153040451PI A S T R I N A D I S I C U R E Z Z A SA F E T Y P L A T E 706360200653VI T E M 20x 1,5x 60S C R E W M 20x 1,5x 60832153040101I N G R A N A G G I O Z = 41 R = 1.025P I N I O N Z = 41 R = 1.025932153040201I N G R A N A G G I O Z = 45 R = 1.286P I N I O N Z = 45 R = 1.2861032153040121I N G R A N A G G I O Z = 49 R = 1.581P I N I O N Z = 49 R = 1.5811132153040111I N G R A N A G G I O Z = 54 R = 2.077P I N I O N Z = 54 R = 2.0771232153040141I N G R A N A G G I O Z = 58 R = 2.636P I N I O N Z = 58 R = 2.6361332153040131I N G R A N A G G I O Z = 63 R = 2.864P I N I O N Z = 63 R = 2.8648 + 132152040061A S S I E M E A L B E R O + I N G R A N A G G I O Z = 41S H A F T A N D G E A R Z = 41 A S S Y 9 + 132153040471A S S I E M E A L B E R O + I N G R A N A G G I O Z = 45S H A F T A N D G E A R Z = 45 A S S Y 10 + 132153040481A S S I E M E A L B E R O + I N G R A N A G G I O Z = 49S H A F T A N D G E A R Z = 49 A S S Y 11 + 132153040491A S S I E M E A L B E R O + I N G R A N A G G I O Z = 54S H A F T A N D G E A R Z = 54 A S S Y 12 + 132153040501A S S I E M E A L B E R O + I N G R A N A G G I O Z = 58S H A F T A N D G E A R Z = 58 A S S Y 13 + 132153040511A S S I E M E A L B E R O + I N G R A N A G G I O Z = 63S H A F T A N D G E A R Z = 63 A S S Y6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O P O M P A/P U M P A S S E M B L YL I S T6.3 Po s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U EGR U P P O P O M P A / P U M P A S S E M B L Y 132151060011PO M P A PU M P 232153060071G U A R N I Z I O N E G A S K E T 332153060081G I U N T O T R A S C I N A M E N T O P O M P A P U M P D R I V E R C O U P L I N G 432153060061CO R P O P O M P A PU M P H O U S I N G 506363010131T A P P O M 24x 1,5P L U G M 24x 1,5606359009732BO C C O L A BU S H I N G 732133060111P E R N O PI N 832133060121L I N G U E T T A K E Y 932133060181R O T O R E R O T O R 1006343042291O R D I T E N U T A O -R I N G 1132153060051C O P E R C H I O C O V E R 1206303005046R O S E T T A E L A S T I C A E L A S T I C W A S H E R 1306360105406VI T E T E M 10x 90S C R E W T E M 10x 901406363010061T A P P O M 18x 1,5PL U G M 18x 1,51506363010192T A P P O 1/8 G A S P L U G 1/8 G A S 1632153060101FI L T R O SC R E E N 1732133060061G U A R N I Z I O N E G A S K E T 1832133060051PE R N O PI N 1906303005032R O S E T T A E L A S T I C A E L A S T I C W A S H E R 2006360105402VI T E T E M 8x 75S C R E W T E M 8x 75C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LD I S T R I B U T O R E/C O N T R O L V A L V EL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o n 132153080441CO R P O D I S T R I B U T O R E O L I O OI LD I S T R I B U T O R H O U S I N G 232153080571MO L L A SP R I N G 306354600371S F E R A R B B A L L 432153080571M O L L A S P R I N G 532152080041P I S T O N E P I S T O N 840053060271S P E S S O R E D .10,1x 16x 1,0S H I M D .10,1x 16x 1,0840053060321S P E S S O R E D .10,1x 16x0,50S H I M D .10,1x 16x 0,50840053060331S P E S S O R E D .10,1x 16x 0,40S H I M D .10,1x 16x 0,40840053060341S P E S S O R E D .10,1x 16x 0,30S H I M D .10,1x 16x 0,30840053060351S P E S S O R E D .10,1x 16x 0,20S H I M D .10,1x 16x 0,20932153080541MO L L A SP R I N G 1032093080172G U A R N I Z I O N E G A S K E T 1106360152105V I T E T E M 6x 30S C R E W T E M 6x 301206303005025R O S E T T A E L A S T I C A E L A S T I C W A S H E R 13 32151990511K I T C O P E R C H I O P E R D I S T R I B U T O R E C O N T R O L V A L V E C O V E R 1406305131501AN E L L O S E E G E R SE E G E R R I N G 1532153080591V A L V O L A P E R D I S T R I B U T O R E VA L V E 1606352900262RA L L A T H R U S T W A S H E R 1706353020511G AB B I A A S S I E M E R U L L I N I R O L L E RC A G E A S S Y 1832153080341P E R N O P E RD I S T R I B U T O RE C O N T R O L V A L V E P I N 1906313290691SP I N A PI N 2032153080171L E V A L E V E R 2106305321391A N E L L O S I C U R E Z Z A S N A P R I N G 2206343039551A N E L L O D I T E N U T A O R O -R I N G 2332153080631TA P P O P L U G 2406348010741A N E L L O D I T E N U T A O R O -R I N G 2532153080621MO L L A S P R I N G 2632153080611V A L V O L I N A D I R E G O L A Z I O N E 270636302039TA P P O 1/8"G A S PL U G 1/8"G A S IR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E DI S T R I B U T O R E / C O N T R O L V A L V E 6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LD I S T R I B U T O R E/C O N T R O L V A L V EL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o n 2806348011521AN E L L O D I T E N U T A O R O-R I N G2932013080011MO L L A S P R I N G 3006354600361S F E R A R B B A L L 3132093080071N I P P L O M 20X 1,5N I P P L E M 20X 1,53232133080191FI L T R O SC R E E N 3306363010195T A P P O 1/8"G A S P L U G 1/8"G A S 3406313291352SP I N A PI N 3506360101722V I T E T E M 10x55S C R E W T E M 10x 553606303005045R O S E T T A E L A S T I C A E L A S T I C W A S H E R 3706360101793VI T E T E M 10x 70S C R E W T E M 10x 703832153080601P I A S T R A G R A D U A L E 4006363020211TA P P O M 18x 1,5P L U G M 18x 1,54106348010571A N E L L O D I T E N U T A O R O-R I N G 4432093080373S P E S S O R E D .17,2x 23,8x 0,50S H I M D .17,2x 23,8x 0,504432093080381S P E S S O R E D .17,2x 23,8x 0,15S H I M D .17,2x 23,8x 0,154432093080391S P E S S O R E D .17,2x 23,8x 0,25S H I M D .17,2x 23,8x 0,254432093080402S P E S S O R E D .17,2x 23,8x 1,00S H I M D .17,2x 23,8x 1,004432093080411S P E S S O R E D .17,2x 23,8x 0,10S H I M D .17,2x 23,8x 0,104532153080651GU A R N I Z I O N E GA S K E T 4632151080041D I S T R IB U T O R E O L I OC O M P L E T O O I LD I S T R I B U T O R A S SE M B L Y IR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E DI S T R I B U T O R E / C O N T R O L V A L V E 6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LK I T V A L V O L A T R O L L I N G/T R O L L I N G V A L V E K I TL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o n 16361015841VI T E T C E I M 6x 50SC R E W M 6x 50206361017312V I T E T C E I M 6x 25S C R E W M 6x 25306361018592V I T E T C E I M 6x 60S C R E W M 6x 60432093080172G U A R N I Z I O N E GA S K E T 532153080551C O P E R C H I O C O V E R 632093080321MO L L A S P R I N G 706354600361S F E R A R B B A L L 80631611011G R A N O M 6x 8P L U G M 6x 8932153080581CAM M ACA M 1006313290441S P I N A P I N 1132153080401P E R N O P I N 1206343495331A N E L L O D I T E N U T A O -R I N G 1306370110341D A D O A U T OB L OC C A N T E S E L F -L O C K I N G N U T 1432153080071LE V A LE V E R 1540053060271S P E S S O R E D .10,1x 16x 1,0S H I M D .10,1x 16x 1,01540053060321S P E S S O R E D .10,1x 16x 0,50S H I M D .10,1x 16x 0,501540053060331S P E S S O R E D .10,1x 16x 0,40S H I M D .10,1x 16x 0,401540053060341S P E S S O R E D .10,1x 16x 0,30S H I M D .10,1x 16x 0,301540053060351S P E S S O R E D .10,1x 16x 0,20S H I M D .10,1x 16x 0,201632093080371S P E S S O R E D .17,2x 23,8x 0,50S H I M D .17,2x 23,8x 0,501632093080381S P E S S O R E D .17,2x 23,8x 0,15S H I M D .17,2x 23,8x 0,151632093080391S P E S S O R E D .17,2x 23,8x 0,25S H I M D .17,2x 23,8x 0,251706590645041MI C R O I N T E R R U T T O R E M I C R O S W I T C H E R 1806343038121A N E L L O D I T E N U T A O-R I N G 1932153080081SU P P O R T O S U P P O R T 2032153080641F I L T R O V E R S I O N E T R O L L I N G V A L V E T R O L L I N G V A L V E S C R E E N 2132133080121N I P P L O V E R S I O N E T R O L L I N G V A L V E T R O L L I N G V A L V E N I P P L E IR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E KI T V A L V O L A T R O L L I N G / T R O L L I N G V A L V E K I T 6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O S C A M B I A T O R E/E X C H A N G E R A S S YL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E GR U P P O S C A M B I A T O R E / E X C H A N G E R A S S Y6.3 132153070401TU B O O L I O D A S C A M B I A T O R E A I N V E R T I T O R E OI L T U B E F R O M C O O L E R T O G E A R B O X 206378700202NI P P L O NI P P L E 306348012283G U A R N I Z I O N E S E A L 406378702041GO M I T O E L B O W 506348012423G U A R N I Z I O N E S E A L W A S H E R 606378702013NI P P L O NI P P L E 732153070411T U B O O L I O D I S T R I B U T O R E /S C A M B I A T O R E C O N T R O L V A L V E O I L T U B E T O C O O L E R 806370110342DA D O A U T OB L OC C A N T E M 10SE LF -L O C K I NG N U T 906360152262VI T E T E M 10x 25S C R E W T E M 10x 251032153070316I N S E R T O E L A S T I C O E L A S T I C I N S E R T 1132153070312MO R S E T T O TE R M I N A L 1206360161782V I T E T E M 12x 25S C R E W T E M 12x 251306303020422R O S E T T A E L A S T I C A E L A S T I C W A S H E R 1432153070461S U P P O R T O S C A M B I A T O R E E X C H A N G E R S U P P O R T 1532133070062S C A M B I A T O R E D I C A L O R E HE A T E X C H A N G E R 1606360105682VI T E M 10x 100S C R E W M 10x 1001706348012912G U A R N I Z I O N E S E A L W A S H E R 1832093070252P O R T A G O M M A C O N N E C T O R 1932153070061T U B O P O M P A /D I S T R I B U T O R E O I L T U B E P U M P -D I S T R I B U T O RC A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O P T O C O N F R I Z I O N E/C L U T C H A B L E P T O A S S YL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E6.3 GR U P P O P T O C O N F R I Z I O N E / C L U T C H A B L E P T O A S S Y 1635302051 1GA B B I A A S S .R U L L I N I TR U S T N E E D L E B E A R I N G 206352900262RA L L A A S TR U S T W A S H E R 332153150051P E R N O D I S T R I B .P T O P T O D I S T R I B U T O R P I N 406313290691SP I N A EL A S T I C P I N 506305020151A N E L L O S I C U R E Z Z A S N A P R I N G 606354163301C U S C .R U L L I C I L .N J 208E C P -C 3B A L L S B E A R I N G 732153150111RA L L A T R U S T W A S H E R 8 0635302034 2G AB B I A A S S . R U L L I N I A X K 4060 T R U S T N E E D L E B E A R I N G 932153150091I N G R A N A G G I OC O N M O Z Z O GE A R 10 06352900352RA L L A A S 4060T R U S T W A S H E R 1106352900631R A L L A L S 4060T R U S T W A S H E R 1232153150071C A M P A N A F R I Z .P T O P T O C L U T C HB E L L 1306305020511AN E L L O S I C U R E Z Z A SN A P R I N G 1432093030131D I S C O C O N D O T T O P O S T .T O O T H E D R I N G 15 3210303015 3D I S C O F R I Z I O N E C L U T C H D I S K 16 3210303014 2D I S C O F R I Z I O N E C L U T C H D I S K 1732153150081P I S T O N E F R I Z .P T O PI S T O N 180634304233 1AN E L L O T E N U T A OR 19 0635460006 1SF E R A R B -B A L L 2032133020261G R A N O P L U G 2132153150101B U S S O L A D .45X 58X 78 B U SHI N G 22 0634402167 3SE G M E N T O S E G M E N T 23063630101911TA P P O PL U G 2406353580401C U S C .R A D .O R I E N T .R U L S W I N G I N G B A L L B E A R I N G 2506361011636VI T E SC R E W 26 0634319112 1A N E L L O T E N U T A S E A L R I N G 2732153150271B U S S O L AD .45X 65X 21 B U S H I N G 2806343063001AN E L L O T E N U T A OR 2906361014753VI T E S C R E W。
ZF自动变速箱 代操作使用手册
产品设计发生变化，本说明书亦应调整ZF 版权所有本操作说明书受版权保护。
未经版权所有者正式批准，严禁以任何形式进行复制和传播（也包括改编、意译或节选），特别是重印、照相制版印刷、电子翻印、转储于数据处理设备或数据网络上，一经查实必将追究其法律责任。
中文版印于中国2004-8 ZJL版本: 06.99装有EST 46 C / EST 47 C 电子控制单元的HP 502 C, HP 592 C,HP 602 C 型全自动变速箱，使用于城市公共汽车、专线客车和长途客车4149 758 101CN2目录前言. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5安全标示说明. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .6车辆/变速箱的清洗. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61. 技术数据. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .72. 描述. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.1 Ecomat系统方案. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2 设计. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103. 操纵. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .13 3.1 驾驶. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.1 档位选择器. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.2 启动发动机. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.3 排档选择. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 3.1.4 起步. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.2 排档范围. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3 强制低档. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.4 缓速器操作. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.5 停车，泊车. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.6 牵引启动. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.7 拖曳. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.8 油温监控. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203.9 状态监控 / 警示信号灯. . . . . . . . . . . . . . . . . . . . . . . . . . 213.10 HST 46 辅助控制单元. . . . . . . . . . . . . . . . . . . . . . . . . . . 224. 保养. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.1 变速箱油等级. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.2 变速箱油油量. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.3 油位检查. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.3.1 在工作温度下的油位检查. . . . . . . . . . . . . . . . . . . . . . . . 254.3.2 辅助油位检查. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264.3.3 装有独立散热器且其位置高于变速箱中线时的油位检查. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274.4 预热方法. . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.5 换油间隔. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.6 放油与加油. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295. 故障检修. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3034前言在启动车辆之前，请：z仔细阅读操作说明书，特别需要留意安全注意事项。
采埃孚变速箱NISSAN 5S-400 - Repair levels_20090206_CN
0636101663; 0630050064
Standard tool
ZF AMS China－4
NISSAN 5S-400 – Repair Levels
2级维修所需零件和工具 MT Repair Level 2 parts and tools
ZF AMS China－2 NISSAN 5S-400 – Repair Levels
© ZF Friedrichshafen AG, 2009
更换输入轴油封/Input shaft sealing exchange
1级维修零件和工具 MT Repair Level 1 parts and tools
© ZF Friedrichshafen AG, 2009
尼桑代理商将故障变速器送往ZF之前的准备 工作/Preparation at NISSAN Dealers for complained unit shipment to ZF H
准备/Preparation: 拆除以下零部件/Remove
NISSAN 5S-400 Repair level 1&2 parts & flatrates_20090206.xls
售后新总成/New After Sales Basic transmission:
1333 0XX XXX
含选换档摇臂,无Nissan零件/With shift and selector lever but without NISSAN parts 已加油，含单独输出油封，倒档和空档开关安装孔堵头/Filled with oil, Additional output shaft seal, R and N switch hole plugged
ZF自动变速箱2代操作使用手册.
4.2变速箱油油量. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.9状态监控/警示信号灯. . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.10 HST 46辅助控制单元. . . . . . . . . . . . 22
4.保养. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
产品设计发生变化,本说明书亦应调整
ZF版权所有
本操作说明书受版权保护。未经版权所有者正式批准,严禁以任何形式进
行复制和传播(也包括改编、意译或节选,特别是重印、照相制版印刷、电子翻印、转储于数据处理设备或数据网络上,一经查实必将追究其法律责任。
中文版印于中国2004-8 ZJL
版本: 06.99
装有EST 46 C / EST 47 C电子控制单元的HP 502 C, HP 592 C,
3.操纵. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .13 3.1驾驶. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.1档位选择器. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.2启动发动机. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1.3排档选择. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 3.1.4起步. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.2排档范围. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3强制低档. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.4缓速器操作. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.5停车,泊车. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.6牵引启动. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.7拖曳. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.8油温监控. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
法士特9档变速箱维修手册
1-采埃孚 2-沙市久隆
维修汽车是一项严谨的技术性工作。建议你在维修法士特变速器时，认真 阅读本手册，并遵循描述的步骤和标准，以保证维修的安全和有效。
本手册在编写过程中得到了陕西法士特齿轮有限公司的大力支持，在此表 示衷心感谢。
由于编者水平有限，书中难免会有不足之处，我们会定期给予修订和补充， 恳请广大使用者批评指正。
欧曼营销服务中心 2010 年 6 月
欧曼维修资料编号规则说明
为规范欧曼维修资料的编写和管理，做到标准统一、分类清晰、便于资料使用者识记和保存，制订了
欧曼维修资料编号规则，方案如下：
□□□□
—
□□□□
—
□
资料类型
系统总成代码
版本
编号说明：
1、编号由三部分构成，首部、中部和尾部；
1.1、首部由 4 个字母组成，前两个字母“AM”表示欧曼汽车，后两个字母表征技术资料的类型，如
·2·
第一篇 双中间轴系列变速器
第一章 变速器的使用与维护
第一节 变速器的型号配置
一、性能参数
速器系列
额定输入功率（KW/Ps） 额定输入扭矩（N·m） 最高输入转速（rpm）
9JS180 系列
331/420
1800
2600
9JS150 系列
265/360
1500
2600
9JS135 系列
243/330
第二章 变速器的拆解与组装 ··························································································································· 13 第一节 专用工具和扭矩标准 ··················································································································· 13 第二节 变速器的拆解······························································································································· 16 1、操纵机构的拆解 ····························································································································· 17 2、上盖总成的拆解 ····························································································································· 20 3、副箱部分的拆解 ····························································································································· 23 4、主箱部分的拆解 ····························································································································· 31 第三节 零部件的检查······························································································································· 42 第四节 变速器的组装······························································································································· 43 1、操纵机构的组装 ····························································································································· 43 2、上盖总成的组装 ····························································································································· 45 3、副箱部分的组装 ····························································································································· 46 4、主箱部分组装································································································································· 49 5、变速器总成的组装 ························································································································· 58 6、维修质量标准································································································································· 60
法士特12档变速箱维修手册
/
/
/ 14.86 3.33
12JS200TA
/
12.10 9.41 7.31 5.71 4.46 3.48 2.71 2.11 1.64 1.28 1.00 0.78 /
/
/
/ 11.56 2.59
12JS240T
/
15.53 12.08 9.39 7.33 5.73 4.46 3.48 2.71 2.10 1.64 1.28 1.00 /
注油量 （L）
19 19 19 19 19 19 17 17 18.5 18.5 18.5 18.5 18.5 18.5 15.0 15.0 15 15 15 15 15 15.5 15.5
·69·
欧曼汽车法士特变速器维修手册
变速器系列 8JS180TA-B
额定输入功率 （KW）
331
额定输入扭矩 （N·m）
355
2000
最高输入转速 （rpm） 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600
重量 （Kg）
370 280 280 280 280 280 280
350 350 350
长度 （mm） 945.30 945.30 945.30 945.30 945.30
243
8JS130TA-B
243
8JS180T-B
331
额定输入扭矩 （N·m） 1800 1800 2000 2000 2400 2400 1600 1600 1800 1800 2000 2000 2400 2400 1000 1000 1180 1180 1180 1180 1300 1300 1800
第二章 变速器的拆解与组装 ··························································································································· 80 第一节 变速器的拆解······························································································································· 80 1、操纵机构的拆解 ····························································································································· 80 2、上盖总成的拆解 ····························································································································· 84 3、副箱部分的拆解 ····························································································································· 87 4、主箱部分的拆解 ····························································································································· 96 第二节 变速器的组装····························································································································· 107 1、操纵机构的组装 ··························································································································· 107 2、上盖总成的组装 ··························································································································· 108 3、副箱部分组装······························································································································· 110 4、主箱部分组装······························································································································· 114
变速箱维修手册
HW25505T变速器维修手册大同齿轮公司2011年8月目录目录 (2)第一章HW25505T系列变速器的拆装 (3)第一节HW25505T系列变速器的拆装的基本要求 (3)第二节变速箱拆装 (4)2.1从整车上拆卸变速箱总成 (4)2.2 变速箱总成的拆装 (4)2.3轴总成的拆装 (7)2.4后盖总成的分装 (10)2.5小盖总成的拆装 (11)2.6拨叉轴总成的装配 (12)第二章维修注意事项 (14)第三章常见故障及排除 (15)第四章维修工具 (16)第一节专用工具清单 (16)第二节通用工具清单 (16)第一章HW25505T系列变速器的拆装第一节HW25505T系列变速器的拆装的基本要求变速箱拆卸的基本要求如下：○1分解变速箱总成之前，必将变速箱外壳彻底清洗干净；○2变速箱的分解必须在一个清洁的地方进行，避免让灰尘或其它杂物进入变速箱内部，否则会加剧磨损和损坏轴承；○3拆卸轴承要使用专用工具，拆下的轴承要仔细的清洗；○4分解各个分总成时，要把所有零件按拆卸时的顺序放在干净的工作台上，避免零件丢失，又便于装配；○5拆卸卡簧应使用卡簧钳；○6在拆卸零件过程中，一定要注意施加在轴或壳体等零件上力量的大小，请勿野蛮操作，避免损坏零件，有些零件是禁止拆卸的，绝对禁止向正在运转的从动件施加外力。
⑦拆卸某些部件必须使用专用工具，使用专用工具时参考本维修手册及专用工具说明书。
变速箱装配过程中的基本要求：○1熟悉装配要求、所要装的零部件的外观形状，正常的零件装完后所处的位置，防止个别的不合格品的使用。
○2装配前做好零件自检，检查所要装的零件，保证表面的清洁及无明显制造缺陷，尤其重要结合面部不得有毛刺、磕碰伤等，如：油封的配合面及装配时的过渡面，齿轮齿面不得有明显磕碰等。
○3拿零件时要轻拿轻放，不得碰伤零件的表面、尤其是重要结合面。
○4装完零件后，零件表面如果被零铜锤等敲击，要把零件表面上残留的铜屑擦除干净，保证零件表面的清洁。
东方之子维修手册三菱F5M42手动变速箱部分
规定密封剂和粘接剂 三菱纯正密封剂零件号码 MD997740 或相当品
3M SUPER WEATHERSTRIP NO.8001 或相当品 3M STUD LOCKING NO.4170 或相当品
3、操作要领
就地成型密封胶(FIPG) 在变速器上不少部位使用着就地成型密封胶(FIPG)。使用该密封胶时，为了充分达到密封目的，必须对涂 抹量、涂抹位置及涂胶面的状态给以特别注意。涂抹量过少会产生泄漏，涂抹量过多造成密封胶溢出堵塞水或 油的通道或使通道变窄。因此，为使接合面不产生泄漏，正确地涂抹量及没有断开处是绝对必要的。 RTV(室温硬化型密封胶)与大气中的水分发生反应后硬化，因此通常被用于金属突缘部位。 解体 不需采用特殊办法即可容易地拆开用密封胶组装的部件。但在某些场合有必要用木槌或类似工具轻轻敲打 部件，破坏结合面的密封胶，或用平整光滑而且薄的密封胶刮刀轻轻打入接合面，但要充分注意不要损伤结合 面。 密封面的清理 用密封胶刮刀或钢丝刷清除密封面上杂物。确认密封面上平整而光滑，没有油污与异物。不要忘记除去装 配孔、螺纹孔中进去的旧密封胶。 涂抹要领 用 FIPG 组装零件时必须注意的事项。 在规定的直径上均匀涂抹密封胶，将装配孔的四周全围起来。还没有硬化的密封胶可以抹去。在密封胶湿 的状态时(15 分钟内)，把零件安装在所定位置。安装时，注意不要把密封胶粘到不需要的地方。零件安装后， 应等待密封胶十分硬化(需要 1 个小时左右)。不要在这个时间内对涂抹部分上油或弄湿或开动发动机。 FIPG 密封胶的涂抹步骤由部件形状而有不同。请参照文本中说明的涂抹方法。
6
卡环 (用于调整输出轴三档齿轮轴向间隙)
垫片 (用于调整差速器壳预紧量)
垫片 (用于调整差速器壳齿隙)
1.59
宝马5HP30变速箱的维修
ZF 5HP-30自动变速器的维修ZF 5HP-30变速器在宝马车上称为A5S560Z ，其代表的含义是：“A”表示自动变速器；“5”表示变速器为五前速；“S”表示超速档传动比；“560”表示变速器传递的最大扭矩为560Nm;“z”为制造厂编码。
A5S560Z是电子控制的五前速自动变速器，其变矩器中带有锁止离合器（Lock-up clutch），在五个前进档及一个倒档中共用到三套行星齿轮装置；三套湿式多片式离合器，四套多片式制动器和两套单向离合器，每个档位的传动比如下表所示：一、5HP-30机械部分维修（一）变速器机械图解1、变速器外部组件识别1、螺栓2、档位开关3、定位销4、铭牌5、线夹6、通气孔7、线夹支架8、螺栓9、变速箱10、驻车棘爪销11、“o”形密封圈12、棘爪回位弹簧13、棘爪销14、换档轴15、换档轴密封圈16、换档轴盖17、螺栓18、盖19、垫片20、螺栓21、销22、油管23、油管24、驻车棘爪和轴套25、紧弹簧26、导向板27、螺栓28、开口销29、棘爪盘30、轴套31、联接杠33、螺栓34、水冷却管盖35、变速箱冷却器36、螺栓37、“O”形密封圈38、塞子和垫片2、变速器剖面图1、变矩器2、油泵、变速箱壳体4、离合器“C”5、离合器“A”6、离合器“B”7、离合器“D”8、2档单向离合器9、制动器“E1”10、制动器“E2”11、NO.1行星齿轮12、行星齿轮壳13、NO.2行星齿轮14、NO.3行星齿轮15、1档单向离合器16、制动器“F”17、驻车锁齿轮18、输出发兰19、输出轴转速传感器20、储油室21、油滤的螺钉22、油池23、输入轴转速传感器24、液压控制模组25、油滤26、冷却器3、油泵分解图1、“O”形密封圈2、弹性卡簧3、密封圈4、波浪形垫片5、滚针轴承6、油泵7、定位销8、螺栓9、油泵本体10、中间盘11、定子轴12、调整垫片13、滚针轴承14、推力垫片4、离合器与制动器装配图及装配说明（1）A & C离合器装配及说明1、卡簧2、衬套3、“O”形密封圈4、“A”离合器和“C”离合器活塞缸筒5、输入轴6、推力垫片7、滚针轴承8、“A”离合器活塞9、弹簧10、液压缓冲器11、弹性压盘12、钢片13、磨擦片14、“A”离合器壳体15、顶部钢片16、“C”离合器活塞17、弹性压盘18、弹簧19、“C”离合器壳体20、中间轴说明：1、A离合器的组成为：盘型钢片+钢片+摩擦片+钢片+摩擦片+钢片+摩擦片+钢片+摩擦片+钢片+摩擦片+顶部钢片+厚度为2.8mm 的卡簧；活塞行程（即间隙）为1.6-1.9mm。
通用变速器维修-ZF4HP-16
Brake F
Clutch E
三档动力流
Engine
Clutch “B”
(Helical Gear I)
Brake “F”
Brake “D” (Front Planetary Gear)
Brake “C”
(Helical Gear II)
(Rear Planetary Gear)
Clutch “E” (Differential Gear)
Valve
Manual Valve
Solenoid Valve 1
Clutch Valve B
Clutch Valve D
Safety Valve
Clutch Valve E Clutch Valve C
Clutch Valve F
Solenoid Valve 2
Torque Converter
TCM
PCS Valve 3
Damper
Selector Valve
PCS Valve 4
Damper
PCS Valve 5
Damper
Converter Shift Valve
Damper PCS Valve 6
Converter Input Valve
Lubrication Valve
Cooler TCC Clutch
Pressure Control Solenoid(EDS) “4”
一档动力流
Engine
Clutch “B”
(Helical Gear I)
Brake “F” Brake “D”
前排行星齿轮
Brake “C”
(Helical Gear II)
后排行星齿轮
ZF汽车变速箱油手册说明书
Manual transmissionsNote:Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.Car Driveline TechnologyManual transmissions, double-clutch transmissions and automatic transmissions for carsList of lubricants TE-ML 11Double-clutch transmissionsNote:Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.Automatic transmissionsNote footnotes and maintenance recommendations ZF automatic transmissions page 4.Footnotes(1)Filling differential with transmission oil Castrol SAF-AG4 => Audi / VW Oil No. N 052145000, Porsche Oil No. 999.917.545.00)(2)Split oil supply front / rear axle differential:- Filling front axle differential with transmission oil Castrol SAF-AG4=> Audi / VW Oil No. N 052145000, Porsche Oil No. 999.917.545.00)- Filling rear axle differential with transmission oil Castrol SAF-AG4 Q (SAF-AG4 + 4% FM Additive)=> Audi / VW Oil No. G 055145 A2)Common oil supply front /rear axle differential:- Filling with transmission oil Castrol SAF-AG4 Q (SAF-AG4 + 4% FM Additive) => Audi / VW Oil No. G 055145 A2(3)Filling differential with transmission oil API GL-5, MIL-L-2105D, MIL-PRF-2105E, SAE J 3260, viscosity class SAE 75W-90 orSAE 90Note:Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.Maintenance recommendations ZF automatic transmissionsLubricant class 11AAutomatic Transmission Fluid (ATF)Manufacturer (11A)Trade name (11A)ACPA, ALEXANDRIA/E ACPA ATF DEX IIDAGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP ATF D 309ALEXANDRIA MINERAL OILS COMPANY, ALEXANDRIA/ET AMOC POWER (D-21611)AMALIE PETROQUIMICA, SL, MADRID/E AMALIE ATF DEXRON IIANATOLIA MADENI YAG SAN. TIC. LTD.STI., ANKARA/TR SUPER OIL ATF IIARAL AG, BOCHUM/D ARAL GETRIEBEOL ATF 22AVIA MINERALÖL-AG, MÜNCHEN/D AVIA FLUID ATF 86BP INTERNATIONAL, PANGBOURNE, READING/GB BP AUTRAN MBXBUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX ATF SUPERCASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL ATF DEX II MULTIVEHICLECASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TQ-DCASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TQ-D (22256)CEPSA LUBRICANTS S.A., MADRID/E CEPSA ATF 70CEPSA LUBRICANTS S.A., MADRID/E ERTOIL TRANSMISIONES AUTOMATICAS D2 CHEVRON BRASIL LUBRIFICANTES LTDA., RIO DE J./BR TEXAMATIC BCHEVRONTEXACO, GHENT/B TEXAMATIC 4291CHEVRONTEXACO, GHENT/B TEXAMATIC 9226CYCLON HELLAS S.A., MAROUSSI ATHENS/GR ATF TYPE DDE OLIEBRON B.V., ZWIJNDRECHT/NL TOR ATF 289ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP ATF II DEXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO ATF D2EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL ATF 220FABRIKA MAZIVA FAM A.D, KRUEVAC/SRB ATF D II SAE 75WFUCHS PETROLUB AG, MANNHEIM/D TITAN ATF 3000 CHINAGENOL GMBH & CO., WIEN/A GENOL ATF MULTIFLUIDHANDEL MIJ NOVIOL B.V., NIJMEGEN/NL KENDALL ATF DEXRON II DHYDROTEX, CARROLLTON, TEXAS/USA HY-TORQUE Z (ATF)KOCAK PETROL URUNLERI SAN LTD., KOCAELI/TR SPEEDOL ATF DEXRON IIKRAFFT S.L., ANDOAIN/E ATF D-21247 SAE 10WLIQUI MOLY GMBH, ULM/D LIQUI MOLY ATF DEXRON IIDMAZIVA ZAGREB D.O.O, ZAGREB/HR INA ATF SUPERMEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL HYDRAULIKOEL ATF DEXRON II DMORRIS LUBRICANTS, SHREWSBURY/GB LIQUIMATIC D IIMOTUL SA, AUBERVILLIERS CEDEX/F MOTUL DEXRON II DOMV REFINING & MARKETING GMBH, WIEN/A OMV ATF D II (D22427)OPET PETROLCÜLÜK A.S., IZMIR/TR ATF DEXRON IIPAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO MULTIPURPOSE TRANSMISSION FLUID II D PANOLIN AG, MADETSWIL/CH PANOLIN ATF MULTI 21996PARS OIL CO, TEHRAN/IR PARS ENTEGHAL AUTOMATICPETROGAL S.A., LISBOA/P GALP TRANSMATIC D IIPETRONAS LUBRICANTS BELGIUM NV, AARTSELAAR/B SUNAMATIC 149PETRONAS LUBRICANTS BELGIUM NV, AARTSELAAR/B SUNAMATIC 153POWER INTERNATIONAL CHEMICAL & OIL CORPORATION KA NASA KENRAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL AUTOM.-GETR.-OEL DEXRON D II REPSOL YPF LUBRICANTES Y ESPECIALIDADES, MADRID/E MATIC ATFSHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL DONAX TASHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX S2 ATF AXTEDEX PRODUCTION SP.Z.O.O., TOMASZOW MAZOWIECKI/PL TEDEX ATF II DTOTAL LUBRIFIANTS S.A., PARIS/F FINAMATIC II DTOTAL LUBRIFIANTS S.A., PARIS/F GULF ATF D II DTOTAL LUBRIFIANTS S.A., PARIS/F TOTAL FLUIDE ATXTOTAL LUBRIFIANTS S.A., PARIS/F TOTAL FLUIDE II DUNIL OPAL, SAUMUR CEDEX/F MATIC DVALVOLINE EUROPE, DORDRECHT/NL VALVOLINE ATF TYPE DYPF S.A., ENSAENADA/RA HIDRO ATFLubricant class 11BAutomatic Transmission Fluid (ATF)Manufacturer (11B)Trade name (11B)ADDINOL LUBE OIL GMBH, LEUNA/DADDINOL ATF D III AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP DEXRON III AMALIE PETROQUIMICA, SL, MADRID/E AMALIE ATF DEXRON III ARAL AG, BOCHUM/DARAL GETRIEBEÖL ATF LD BP INTERNATIONAL, PANGBOURNE, READING/GB BP AUTRAN LTFCASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TRANSMAX LONG LIFE CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TRANSMAX Z DEUTSCHE PENTOSIN WERKE GMBH, WEDEL/D PENTOSIN ATF 1DEUTSCHE PENTOSIN WERKE GMBH, WEDEL/D PENTOSIN ATF TYP 2 D ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP DEXRON III EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO ATF D 21065EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO ATF LT 71141EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL ATF D 21065KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KOMPRESSOL-DEXRON SYNTH LTF KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 AUTO 15MORRIS LUBRICANTS, SHREWSBURY/GB LIQUIMATIC SUPER ATF OMV REFINING & MARKETING GMBH, WIEN/A OMV ATF III ORLEN OIL SP. Z O.O., KRAKOW/PL HIPOL ATF IIIPANOLIN AG, MADETSWIL/CHPANOLIN ATF DEXRON III REPSOL YPF LUBRICANTES Y ESPECIALIDADES, MADRID/E REPSOL ATF 3TOTAL LUBRIFIANTS S.A., PARIS/F FINAMATIC HP TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL FLUIDE AT 42YACCO, ST PIERRE LES ELBEUF/FYACCO ATF III ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL FLUID III G ZF GETRIEBE GMBH, SAARBRÜCKEN/DZF LIFEGUARDFLUID5。
ZF12档变速箱专用工具使用说明书
用于固定主箱进行翻 转和辅助一轴间隙的 1 调整
拔出12档变速箱的 主箱定位销子
1
21
S399171Z 输入轴油封安
F109
装工具
22
S399171Z F10B
二轴后轴承内 圈安装工具
输入轴油封安装辅助 敲打
1
二轴后轴承内圈定位 环
1
BFDA|8
二、ZF12档变速箱专用工具使用说明
1.行星架齿轮架拆装工具(S399171ZF101)
⑴配套使用工具：螺丝刀 ⑵组成：挡圈 32.240 、联轴节主体 32.250 ⑶用途：ZF12档变速箱用于拆装行星齿轮架时固定内卡簧用 ⑷使用对象：维修换 故障点：行星齿轮磨损 ⑸操作说明：工具如图1所示 ①将专用工具卡到行星架齿轮的卡簧内侧，把卡簧收紧； ②然后用手将行星架齿轮架拔出； ③安装行星架齿轮架时，与拆卸步骤相反； ④安装完毕后，用螺丝刀将专用工具取下。
6
3
S399171ZF 前副箱同步器
103
导向套
用于同步输入轴的安装 套管
3
4
S399171ZF 换档杆油封环
104
保护装置
用于安装主箱时，保护 油封
2
5
S399171ZF 油管油封环保
105
护装置
喷管定心
1
BFDA|5
一、ZF12档变速器维修工具明细表 S399171ZF100
序号 BFDA编号
2.后副箱同步器安装辅具(S399171ZF102)
⑴配套使用工具：一字螺丝刀 ⑵组成：同步环 33.020、33.100、滑套 33.010 ⑶用途：ZF12档变速箱后副箱同步器的辅助安装 ⑷使用对象：维修换 故障点：同步器齿轮磨损 ⑸操作说明：工具如图2所示 ①首先将同步器环上的弹簧和顶柱安装到位，用U型卡把弹簧和 顶柱推到位，使其收紧； ②然后将上下同步环进行结合，旋转同步环一定的角度，确保 安装到位后，用螺丝刀取下专用工具。
东方之子维修手册QR523变速箱部分
规定润滑脂 Mobilux Ep2 GL-4 75W90
项
目
底盖-变速箱安装螺栓
离合器壳－变速箱壳安装螺栓
离合器分离轴承座保持器安装螺栓
换档机构总成安装螺栓
换档拉线托架安装螺栓
速度表齿轮安装螺栓
主减速器从动动齿轮安装螺栓
倒车灯开关
惰轮总成安装螺栓
扭矩 N.m(kgf) 6.9(0.7) 44(4.5) 9.8(1.0) 18(1.9) 18(1.9) 3.9(0.4) 132(13.5) 32(3.3) 48(4.9)
1、间隙要求..................................................................................................... 4 2、密封剂、粘接剂 ........................................................................................ 4 3、操作要领..................................................................................................... 4 4、润滑脂及齿轮油 ........................................................................................ 5 5、拧紧力矩规格 ............................................................................................ 5 三、拆装方法......................................................................................................... 6 1、外型结构图................................................................................................. 6 3、输入轴的解体与组装 .............................................................................. 15 4、输出轴的解体与组装 .............................................................................. 21 5、倒档中间齿轮的解体与组装 .................................................................. 28 6、换档机构的解体与组装 .......................................................................... 29 7、离合器壳体的解体与组装 ...................................................................... 32 8、变速器壳体总成的解体与组装 .............................................................. 35 9、差速器总成的解体与组装 ...................................................................... 37
zf变速箱2K_250_300_4161.758.102h_cn
操作手册交直流主轴马达专用二段变速箱2K250 / 2K3002005年7月编译4161-758-102h2K250/2K300内文中的全部或部份之重印须经过ZF公司的书面授权认可,否则不得转手载或印制。
德国印制编修：07,20054161-758-102h2K250/2K300 内文1.前言．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．51-1.安全指示．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．5 1-2.ＺＦ指示．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．5 1-3.消耗性产品．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．6 2. 应用与设计．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．72-1. 应用．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．7 2-2. 特点．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．7 2-3. 设计．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．8 2-4. 技术资料．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．9 2-5. 安装位置．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．10 3. 装配之前置作业．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．113-1. 主轴驱动电机的径、轴向与长度误差．．．．．．．．．．．．．．．．．．．．．．．．．．．．11 3-2. 动平衡．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．12 3-2-1. 半键动平衡．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．12 3-2-2. 全键动平衡．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．12 3-3. 连接端板,电机/变速箱．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．13 3-3-1. 开放式设计．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．13 3-3-2. 封闭式设计(附轴封且轮毂附轴承)．．．．．．．．．．．．．．．．．．．．．．．．．．．．．14 3-3-3. 封闭式设计(附轴封)．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．15 3-3-4. 开放式设计(附端板Ｏ型坏)．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．163.3.5. 无键式轮毂.．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．173-4. 变速箱之安装．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．18 3-5. 输出．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．19 3-5-1. 皮带轮输出的齿轮箱．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．19 3-5-2. 轴式输出的齿轮箱．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．19 3-5-3. 输出轴冷却式齿轮箱．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．19 3-6. 电线连接与档位变换．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．19 3-6-1. 换档机构．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．19 3-6-2. 换文件PLC逻辑程序撰写．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．22 3-7. 润滑．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．23 3-7-1. 泼溅式（浸油式）润滑．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．23 3-7-2. 循坏润滑．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．23 3-7-3. 润滑油口的选择．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．25内文2K250/2K3003-7-4. ZF变速箱油泵．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．28 3-7-5. 热交换器．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．30 4. 运转前的注意事项．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．324-1. 运转前检查．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．32 4-2. 太阳轮设定检查．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．32 5. 保养．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．325-1. 换油．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．32 6. 修理．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．336-1. 变速箱故障检查表．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．33 6-2. 变速箱分解．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．34 6-3. 输毂．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．34 7. 常见问题与维护．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．352K250/2K300 前言1.前言此份文件乃提供给有经验之专业人士，并能处理保养与修理的人员。
zf变速箱使用、保养和常见故障排除
z f变速箱使用、保养和常见故障排除(一)ZF变速箱常见故障的排除:ZFS6-120型变速箱常见故障排除ZFS6-120型变速箱是典型的常规结构变速箱，结构先进、工作可靠。
偶尔出现故障应按下述方法排除。
a.换挡困难.ZFS6-120型变速箱由于采用同步器换挡的操作机构，因此操作简单。
一般来说如果某一个挡位挂挡困难，对于ZFS6-120型变速箱，一般来说是同步器锥环与锥体严重磨损。
变速箱需要拆检，更换磨损的零部件。
如果是各个挡位都不好挂，一般来说是由于变速箱操纵杆系各连接部位松旷所致。
检查更换磨损的连接件。
如果是变速杆挡位某一侧挡位不好挂挡，显然是杆系调整不当，使挂该侧挡位时变速杆与驾驶室底板相干涉。
这种情况只要调整就可解决。
离合器分离不彻底也会产生挂挡困难的故障。
b.掉挡掉挡往往是在车辆重负荷、路面颠簸，或是突然减速时发生，严重时在正常行驶时也会发生。
掉挡的主要原因一般是挡位锁弹簧软、挡位锁销磨损，换挡拨叉滑块磨损使其与滑套间隙过大，挂挡时不能到位，即啮合齿没有全齿接合，啮合齿偏磨造成齿面倾斜等都会造成掉挡故障。
此时需拆检变速箱，更换磨损超差的零件。
变速杆系调整不当，使某一挡位挂不到位也会发生掉挡故障。
(二)ZF变速箱的使用与保养ZF5S111GP型变速箱的使用与保养a.使用与保养.ZF5S111GP型变速箱在操作上应当注意：由于副箱是由气动换挡，在由低挡区换入高挡区(4挡换入5挡)或由高挡区换入低挡区(5挡换入4挡)时，变速箱面临主、副变速箱同时换挡，此时变速杆从4挡(或5挡)挡位推出后，横向移向高挡区位(或向低挡区位)，稍待片刻再推入5挡(或4挡)。
就是在由低速挡向高速挡位(或相反)换挡时要有间隔地操作，换句话说就是先让副箱换挡而后再让主箱换挡。
如果由4挡直推5挡，或由5挡直推4挡，会造成主、副变速箱同时换挡，这样如果离合器抬起而某一挡位又正处于换挡过程，这往往易造成啮合打齿的事故。
与ZFS-120型变速箱相同，此变速箱也严禁发动机熄火空挡滑行，原则上也不提倡空挡滑行的操作。
ZF手册2
行使或操作过程中务必严格遵守此标记指示以避免产品损坏或人身伤害！
注意： 保养手册适用于不同型号的桥！ 加油螺塞，放油螺塞和油位螺塞的各种不同位置可在下列表格中查到!
5871 214 902
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图示 1 (放油):
Z
保养手册
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工程机械变速箱 及车桥系统
序列号.: 5871 214 902
润滑与保养手册 ZF-低底板桥 AV-132
ZF Passau GmbH
Donaustr. 25 - 71 D- 94034 Passau
前言பைடு நூலகம்
保养手册
工程机械变速箱 及车桥系统
本手册的使用对象是：受过 ZFP 专业培训，能够维修 ZF 产品的熟练技术人员。 由于产品技术的不断发展，你所面对产品的维修步骤、尺寸调整及试验规范会有所变化。 本手册在印刷时已被艺术排版，并经仔细校对以避免可能出现的错误。因此我们不对叙述上或文字 上的错误负有责任。 我们保留不事先通知的情况下对手册进行修改的权利。 产品的拥有者和使用者必须遵守安全法规，并根据规范来完成维修保养工作。 ZF 对私自错误的安装，不正确的操作，无效的维护，不规范的工作以及由此而造成的产品损坏不负 有责任。 产品的维护保养务必按照整车制造厂提供的相关说明书和手册执行。 关于技术可靠性和产品安全性的重要信息将由以下标志给以醒目的提示：
M14 x 1.5
油位孔
(轮毂轴承)
(SW = 6)
1 加油孔或油位孔 桥壳和二级减 M24x1.5
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(SW = 12)
1 加油孔
桥壳和二级减 M24x1.5
速
(SW = 12)
1 铭牌
ZF变速箱_CN-2HL_250_270_290_技术手册中文版CN
ＺＦ静压传动动力换档变速箱
2 HL 250/270/290
技术参数 性能描述 变速箱安装 控制阀块安装 整车传动系统检查 变速箱操作 维护保养
ZF Passau GmbH Donaustr. 25 - 71 D - 94034 Passau
2 HL 250/270/290
2. 注意变速箱与马达连接处的Ｏ 型圈。使用８．８级螺栓固定液压马达。 如果马达使用的是２孔法兰固定模式，请咨询ＺＦ应用部门获取更多的关于连接方案 的建议。 当装配马达时，需先拆下变速箱输入端的防护盖板。为避免装拆过程当中出现漏油 现象，应将变速箱马达连接口朝上，润滑油泵以及降档互锁机构朝下。同时需确保 润滑油泵及降档互锁机构不受损坏。
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备件采购注意事项：
当进行备件采购时，请提供以下信息：
1. = 变速箱型号 2. = 序列号 3. = 变速箱总成号 4. = 贸易市场以及备件类型 5. = 备件编号 6. = 备件数量 7. = 发货方式
此相关信息可从直接变速箱铭牌上查到！
请提供详细信息以免出错！
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2 HL 250/270/290
动力换档机构同时具有停车制动功能。 在停车制动模式下，制动器活塞受弹簧力作用而压紧摩擦片，固定行星齿轮机构外齿圈； 同时离合器摩擦片保持压紧状态，从而将整个行星齿轮机构相对变速箱壳体保持固定状 态，实现停车制动。
液压降档互锁避免了在高速时从二档降为一档的误操作，从而导致液压马达失速。在液压 降档互锁模式下，如果在高速时选择一档，车辆不会马上变为一档，只有当车速降到降档 点时，才会自动切换为一档。 降档点大致位于一档最高车速的７５％左右。 升档操作无此功能。无论车前进还是倒退，均有此降档互锁功能。 在下坡等状况下，车辆因为惯性作用，也可能造成马达失速，液压降档互锁功能并不能避 免此类型的马达失速。整车制造商应该考虑此种状况下，对马达的保护措施。 除液压降档互锁保护外，还可选择电控降档保护。在此情况下，ＺＦ提供一个速度信号供整 车制造商设计降档保护电控单元。此速度信号还可以作为里程表传感器。