钢板校平机设计

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摘要

进入21世纪,我国经济的发展更是突飞猛进。这很大程度上得益于机械、冶金等行业的产品的大量生产和销售。随着科学技术的发展,市场对这类产品的要求不仅在数量上,更是在质量上要求更高了。板材作为其中的一员,质量上的要求也大幅度提高。不良板形的外部表现是板材上常见的中心波浪、边浪、瓢曲、扭曲、镰刀弯或局部‘鼓包’等。板材在轧制、热处理、冷却及运输过程中产生的这些缺陷,在冶金加工厂中常用矫直机加以纠正。

本文就对与本课题的产品——钢板校平机相关的内容进行了说明与论述。首先,论述了钢板校平机研究的现状、意义和具体内容;其次,论述了校平机的工作原理、系统构成及各系统的方案选择与参数计算;最后,对本研究的结果存在的问题和缺陷进行了说明,提出应该往哪个方向继续进行研究。相信我们不懈的努力最终会使我国的板材产品在国际市场上具备很强的竞争力。

关键字:钢板校平机设计

ABSTRACT

Getting into 21 centuries, development of our country’s economy has advanced by leaps and bounds. This mainly profits from the mass production and distribution of the product of professions, such as machine and metallurgy...etc. Along with the development of science and technique, the market request of such product is not only on the amount, but also much more higher on the quality. As a member of those productions, the request of steel plate’s quality also has a significant exaltation. The exterior performance of a bad plate is usually the familiar center wave, side wave, bend, distort, sickle curve or part hunch ... etc. These blemish producing from the process of hot processing, cool off and conveyance are commonly rectified by the leveling machine in the metallurgy processing plant.

This text is concerned with the related contents of the product, that is steel plate leveling machine, of this research. First, it discussed the present condition,significance and detailed contents of such machine’s research; Secondly, this article discussed the run fundament, composing system and the choice and parameter calculation of each system; To the end, this text carried on an elucidation of the problem and blemish in the result of this research, then put forward the direction to which we will go on with this research. I believe that through our unremitting effort our steel plate production will finally have a very strong competition ability in the international market.

Key Words: Steel plate; Leveling machine; Design

目录

中文摘要

英文摘要

1.绪论

1.1 为什么要进行钢板矫直﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣1 1.2 平行辊式矫直机的发展趋势﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣2

1.3 本课题研究的内容和意义﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣2

2. 矫直机工作原理和方案选择﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣4 2.1 “矫直”的定义﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣4 2.2 反弯矫直的基本原理﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣4 2.3 本矫直机的工作原理和压下方案选择﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣5

2.4 辊系方案选择﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣6

3 主要系统的设计和参数计算﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣9 3.1 主传动系统设计及参数计算﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣9 3.2 液压压下系统设计及计算﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣14

3.3 矫直辊及其轴承的选择和强度校核﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣20

4. 矫直机安装、调试与润滑﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣27 4.1 平行辊矫直机的安装与调试﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣27 4.2 平行辊矫直机的维护与润滑﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣29 结论﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣31 致谢﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣32 参考文献﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣﹣33

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