VOLVO 7121,278
沃尔沃挖机故障代码表
沃尔沃挖掘机故障代码表SAE-代码，转换成故障代码（配备D12C发动机）________________________________________机器系列号码EC330B 10236EC360B 10829保养工具VCADS Pro使用SAE类型的故障代码。
SAE故障代码的设计包括例如MID，PID和FMI下面的识别数字。
MID：Message Identification Description（表示控制组件识别）。
每个控制组件有一个独特的数字。
PID：Parameter Identification D escription （表示参数/数值的识别）。
每个参数有一个唯一的数字。
PPID：Proprietary Parameter I dentification Description（表示Volvo独特参数数值/识别）。
每个参数都有Volvo独特号码。
SID：Subsystem Identification D escription （表示元件识别）。
SID 数字决定于它们从哪个控制组件（MID）传送而来。
每个控制组件有自己的SID数字序列。
例外的是SID数字151- 255，它们是所有系统共同的。
PSID：Proprietary Subsystem I dentification Description。
（表示Volvo独特元件识别）。
FMI：Failure Mode I dentifier（表示识别故障类型）。
故障排除信息是基于沃尔沃（Volvo）挖掘机的故障代码。
在VCADS Pro上读取故障代码时，为了进一步的故障排除，SAE故障代码必须被转换为沃尔沃挖掘机故障代码。
以下是SAE故障代码到沃尔沃挖掘机故障代码的转换表。
目录 SAE 代码MID 128发动机控制组件（E-ECU）MID 187 车辆控制组件（V-ECU）MID 128 发动机控制组件（E-ECU）, 故障代码SAE-代码沃尔沃（Volvo）挖掘机故障代码MID PID, PPID, SID, PSID FMI128 PID45 3RE2501 - 03 进气预热继电器，高电压4 RE2501 - 04 进气预热继电器，低电压5 RE2501 - 05 进气预热继电器，开路128 PID94 0ER49 - 00 燃油供应压力传感器，低于限制压力3 ER49 - 03 燃油供应压力传感器，高电压4 ER49 - 04 燃油供应压力传感器，低电压128 PID100 1ER45 - 01 发动机机油压力传感器，太低3 ER45 - 03 发动机机油压力传感器，高电压4 ER45 - 04 发动机机油压力传感器，低电压11 ER45 - 11 发动机机油压力传感器，其它故障128 PID102 3ER44 - 03 增压压力传感器，高电压4 ER44 - 04 增压压力传感器，低电压11 ER44 - 11 增压压力传感器，其它故障128 PID105 3 ER 42 - 03 增压温度传感器，高电压4 ER42 - 04 增压温度传感器，低电压11 ER42 - 11 增压温度传感器，其它故障128 PID107 0 ER 4A - 00 空气进气滤清器压力降低传感器，压力下降太多3 ER4A - 03 空气过滤器压力下降传感器，高电压4 ER4A - 04 空气过滤器压力下降传感器，低电压5 ER4A - 05 空气过滤器压力下降传感器，开路128 PID108 3 ER4C - 03 环境空气压力传感器，高电压4 ER4C - 04 环境空气压力传感器，低电压128 PID110 0 ER4 7 - 00 发动机冷却液温度传感器，太高3 ER47 - 03 发动机冷却液温度传感器，高电压4 ER47 - 04 发动机冷却液温度传感器，低电压11 ER47 - 11 发动机冷却液温度传感器，其它故障128 PID111 1 ER46 - 01 冷却液液位传感器，太低3 ER46 - 03 冷却液液位传感器，高电压4 ER46 - 04 冷却液液位传感器，低电压128 PID158 0 ER4E - 00 E-ECU 输入电源电压，过高电压1 ER4E - 01 E-ECU 输入电源电压，过低电压128 PID172 3 ER4B - 03 进气温度传感器，高电压4 ER4B - 04 进气温度传感器，低电压11 ER4B - 11 进气温度传感器，其它故障128 PID175 0 ER41 - 00 发动机机油温度传感器，过高3 ER41 - 03 发动机机油温度传感器，高电压4 ER41 - 04 发动机机油温度传感器，低电压11 ER41 - 11 发动机机油温度传感器，其它故障128 SID1 3 MA2301 - 03 喷射器1电磁阀，高电压4 MA2301 - 04 喷射器1电磁阀，低电压11 MA2301 - 11 喷射器1电磁阀，其它故障128 SID2 3 MA2302 -03 喷射器2电磁阀，高电压4 MA2302 - 04 喷射器2电磁阀，低电压11 MA2302 - 11 喷射器2电磁阀，其它故障128 SID3 3 MA2303 -03 喷射器3电磁阀，高电压4 MA2303 - 04 喷射器3电磁阀，低电压11 MA2303 - 11 喷射器3电磁阀，其它故障128 SID4 3 MA2304 -03 喷射器4电磁阀，高电压4 MA2304 - 04 喷射器4电磁阀，低电压11 MA2304 - 11 喷射器4电磁阀，其它故障128 SID5 3 MA2305 -03 喷射器5电磁阀，高电压4 MA2305 - 04 喷射器5电磁阀，低电压11 MA2305 - 11 喷射器5电磁阀，其它故障128 SID6 3 MA2306 -03 喷射器6电磁阀，高电压4 MA2306 - 04 喷射器6电磁阀，低电压11 MA2306 - 11 喷射器6电磁阀，其它故障128 SID21 3 ER48 - 03 发动机位置传感器（凸轮轴），高电压8 ER48 - 08 发动机位置传感器（凸轮轴），异常的频率11 ER48 - 11 发动机位置传感器（凸轮轴），其他功能失效128 SID22 2 ER43 - 02 发动机速度传感器（飞轮），断续的或错误的数据3 ER43 - 03 发动机速度传感器（飞轮），高电压8 ER43 - 08 发动机速度传感器（飞轮），异常的频率128 SID70 3 HE2501 -03 进气预热线圈，高电压4 HE2501 - 04 进气预热线圈，低电压5 HE2501 - 05 进气预热线圈，开路128 SID231 9 ER13 - 09 通讯 J1939，通讯故障11 ER13 - 11 通讯J1939，其它故障12 ER13 - 12 通讯J1939，有故障的单元或元件128 SID240 2 ER12 - 02 E-ECU控制器，断续的或错误的数据128 SID250 12 ER14 - 12 通讯 J1587，有故障的单元或元件128 SID253 2 ER12 - 02 E-ECU控制器，断续的或错误的数据128 SID254 12 ER12 - 12 E-ECU 控制器，有故障的单元或元件MID 187 车辆控制组件（V-ECU）, 故障代码SAE-代码沃尔沃（Volvo）挖掘机故障代码MID PID, PPID, SID, PSID FMI187 PPID1121 12 MA91 07 - 12 动力增压电磁阀，单元或元件有故障187 PPID1122 12 MA91 05 - 12 汇流关闭电磁阀（大臂 / 小臂），失灵的单元组件或元件187 PPID1123 12 MA91 13 - 12 液压油冷却器风扇电磁阀，单元或元件有问题187 PPID1133 3 SW270 1 - 03 发动机速度控制开关，高电压4 SW2701 - 04 发动机速度控制开关，低电压187 PPID1134 3 SW910 1 - 03 流控制开关，高电压4 SW9101 - 04 流控制开关，低电压187 PPID1156 0 SE910 5 - 00 液压油温度传感器，过高3 SE9105 - 03 液压油温度传感器，高电压4 SE9105 - 04 液压油温度传感器，低电压187 PPID1190 3 ER31 -03 动力变档比例阀，高电压4 ER31 - 04 动力变档比例阀，低电压5 ER31 - 05 动力变档比例阀，开路187 PPID1191 3 ER32 -03 流控制比例阀，高电压4 ER32 - 04 流控制比例阀，低电压5 ER32 - 05 流控制比例阀，开路187 SID231 9 ER13 - 09 通讯 J1939，通讯故障12 ER13 - 12 通讯J1939，有故障的单元或元件187 SID240 2 ER11 - 02 V-ECU控制器，断续的或不正确的数据187 SID250 9 ER14 -09 通讯 J1587，通讯故障12 ER14 - 12 通讯J1587，有故障的单元或元件187 SID251 0 ER21 -00 电池电压（V－ECU输入功率电压），过高电压1 ER21 - 01 电池电压（V －ECU输入功率电压），过低电压187 SID253 2 ER11 - 02 V-ECU控制器，断续的或不正确的数据1. 沃尔沃故障代码：PPID1121 MA9107 - 12 含义：动力增压电磁阀，单元或元件有故障2. 沃尔沃故障代码：PPID112 MA9105 – 12 含义：汇流关闭电磁阀（大臂 / 小臂），失灵的单元组件或元件3. 沃尔沃故障代码PPID1123 MA9113 - 12含义：液压油冷却器风扇电磁阀，单元或元件有问题4. 沃尔沃故障代码 PPID1133 SW2701 - 03含义：发动机速度控制开关，高电压5. 沃尔沃故障代码PPID1134 SW9101 – 03 含义：流控制开关，高电压SW9101 - 04含义：流控制开关，低电压6. 沃尔沃故障代码PPID1156 SE9105 – 00 含义：液压油温度传感器，过高7. 沃尔沃故障代码PPID1190 ER31 - 03含义：动力变档比例阀，高电压8.沃尔沃故障代码.PPID1191 ER32 – 03含义：流控制比例阀，高电压9. 沃尔沃故障代码SID231 ER13 – 09 含义：通讯 J1939，通讯故障10. 沃尔沃故障代码SID240 2 ER11 - 02 V-ECU控制器，断续的或不正确的数据11. 沃尔沃故障代码SID250 ER14 - 09含义：通讯 J1587，通讯故障12 ER14 - 12 通讯 J1587，有故障的单元或元件12. 沃尔沃故障代码SID2 ER21 - 00含义：电池电压（V－ECU输入功率电压），过高电压13. 沃尔沃故障代码 SID253 ER11 - 02 V-ECU 含义：控制器，断续的或不正确的数据沃尔沃（Volvo）挖掘机的故障代码。
戴尔航空制造业（Durabilt Industries）HCI2系列拨弯槽车辆配件清单说明书
3
220172 3/8” RAKE WHEEL ATTACHMENT LOCK WASHER
6
220089 10mm RAKE WHEEL ATTACHMENT NUT
4
220071 3/8” RAKE WHEEL ATTACHMENT NUT
6
5
300213 RAKE WHEEL COMPLETE RH
300166 RAKE WHEEL COMPLETE LH
6
300492 RAKE WHEEL TINE
7
300412 RAKE WHEEL TINE CLAMP
220249 RAKE WHEEL TINE CLAMP BOLT
220089 RAKE WHEEL TINE CLAMP NUT
5
2,3,4
6
POSITION 1 2
3
PART NUMBER 300649
300486 600161
600347 600162 600163
600348 600164 612418 612419 612420 612421 612401 612402
DESCRIPTION
FRONT WHEEL ARM RETAINING PIN FRONT WHEEL ARM RETAINING PIN RETAINER CLIP
4
4
300659 PIVOT PIN O’RINGS
4
5
220273 PIVOT PIN RETAINING BOLT
2
6
220096 PIVOT PIN RETAINING NUT
2
7
612304 INNER WING ANGLE STRUT
进口迈腾3.2全车电脑编码(AT)
V AG-COM Version: Release 704.1Data version: 20070422上海嘉安汽车销售有限公司Wednesday,09,May,2007,12:39:04:09414Chassis Type: 3C0Scan: 01 02 03 08 09 15 16 17 19 22 25 36 42 44 46 52 53 55 56 5D62 65 72 76 77VIN: WVWPK13C17P121934 Mileage: 50km/31miles00-Steering Angle Sensor -- Status: OK 000001-Engine -- Status: OK 000002-Auto Trans -- Status: OK 000003-ABS Brakes -- Status: OK 000008-Auto HV AC -- Status: OK 000009-Cent. Elect. -- Status: OK 000015-Airbags -- Status: OK 000016-Steering wheel -- Status: OK 000017-Instruments -- Status: OK 000019-CAN Gateway -- Status: OK 000022-AWD -- Status: OK 000025-Immobilizer -- Status: OK 000036-Seat Mem. Drvr -- Status: OK 000042-Door Elect, Driver -- Status: OK 000044-Steering Assist -- Status: OK 000046-Central Conv. -- Status: OK 000052-Door Elect, Pass. -- Status: OK 000053-Parking Brake -- Status: OK 000055-Xenon Range -- Status: OK 000056-Radio -- Status: OK 00005D-Operations -- Status: OK 000062-Door,Rear Left -- Status: OK 000065-Tire Pressure -- Status: OK 000072-Door, Rear Right -- Status: OK 000076-Park Assist -- Status: OK 000077-Telephone -- Status: OK 0000------------------------------------------------------------------------------- Address 01: Engine Labels: NonePart No SW: 03H 906 032 CQ HW: 03H 906 032 ABComponent: P3.2-FSI-CHL G00 1161Coding: 0000175Shop #: WSC 00028No fault code found.Readiness: 0000 0001------------------------------------------------------------------------------- Address 02: Auto Trans Labels: 02E-300-0xx.LBL Part No SW: 02E 300 011 BN HW: 02E 927 770 AEComponent: GSG DSG 070 1302Coding: 0000020Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 03: ABS Brakes Labels: NonePart No SW: 3C0 614 109 A HW: 3C0 614 109 AComponent: ESP 440 C4 H018 0001Coding: 0013767Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 08: Auto HV AC Labels: 3C0-907-044.LBL Part No SW: 3C0 907 044 AH HW: 3C0 907 044 AHComponent: ClimatronicPQ46 050 0505No fault code found.------------------------------------------------------------------------------- Address 09: Cent. Elect. Labels: 3C0-937-049.LBL Part No SW: 3C0 937 049 AE HW: 3C0 937 049 AEComponent: Bordnetz-SG H52 2002Coding: E7868F0700041A00470A00000F000000000B5D435C0001 Shop #: WSC 00028Part No: 3C1 955 419 AComponent: Wischer 141106 003 0205Coding: 00046997Shop #: WSC 00028Part No: 1K0 955 559 ABComponent: RLS 040107 020 0105Coding: 00208933Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 15: Airbags Labels: 3C0-909-605.LBL Part No SW: 3C0 909 605 N HW: 3C0 909 605 NComponent: 1D AIRBAG VW8R 031 2522Coding: 0012612Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 16: Steering wheel Labels: 3C0-953-549.LBL Part No SW: 3C0 953 549 K HW: 3C0 953 549 KComponent: J0527 0015Coding: 0001311Shop #: WSC 00028Part No: XXXXXXXXXXXComponent: E0221 002 0010No fault code found.------------------------------------------------------------------------------- Address 17: Instruments Labels: 3C0-920-xxx-17.LBL Part No SW: 3C0 920 870 T HW: 3C0 920 870 TComponent: KOMBIINSTRUMENT VD1 1614Coding: 0007105Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 19: CAN Gateway Labels: 3C0-907-530.LBL Part No SW: 3C0 907 530 C HW: 3C0 907 951 AComponent: Gateway 007 0040Coding: FFFD1F04E61002Shop #: WSC 00028No fault code found.-------------------------------------------------------------------------------Address 22: AWD Labels: 1K0-907-554.LBL Part No: 1K0 907 554 KComponent: Haldex 4Motion 1118Coding: 0000001Shop #: WSC 00000No fault code found.------------------------------------------------------------------------------- Address 25: Immobilizer Labels: 3C0-959-433-25.LBL Part No SW: 3C0 959 799 E HW: 3C0 959 799 EComponent: IMMO 070 0382Part No: 3C0 905 861 GComponent: ELV 027 03803C0905861G ELV 027 0380No fault code found.------------------------------------------------------------------------------- Address 36: Seat Mem. Drvr Labels: 3C0-959-760.LBL Part No SW: 3C0 959 760 C HW: 3C0 959 760 CComponent: Sitzverstellung 1001No fault code found.------------------------------------------------------------------------------- Address 42: Door Elect, Driver Labels: None Part No SW: 1K0 959 701 Q HW: 1K0 959 793 MComponent: J386 TUER-SG FT 1131Coding: 0000503Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 44: Steering Assist Labels: 1Kx-909-14x.LBL Part No: 1K1 909 144 LComponent: EPS_ZFLS Kl.137 H07 1806No fault code found.------------------------------------------------------------------------------- Address 46: Central Conv. Labels: 3C0-959-433-46.LBLPart No SW: 3C0 959 799 E HW: 3C0 959 799 EComponent: KESSY PQ46 R 070 0222Coding: 01910A0001C60E76300494157000CFCE70580003242480 Shop #: WSC 00028Part No: 1K0 951 605 DComponent: LIN BACKUP HORN H07 8003Part No: 3C0 951 171 AComponent: Neigungssensor 002 0508Part No: 3C0 951 171 AComponent: Innenraumueberw.002 0508No fault code found.------------------------------------------------------------------------------- Address 52: Door Elect, Pass. Labels: NonePart No SW: 1K0 959 702 Q HW: 1K0 959 792 MComponent: J387 TUER-SG BT 1131Coding: 0000502Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 53: Parking Brake Labels: 3C0-907-801.LBL Part No SW: 3C0 907 801 E HW: 3C0 907 801 EComponent: EPB VC8HC003 013 0003Coding: 0000012Shop #: WSC 131071No fault code found.------------------------------------------------------------------------------- Address 55: Xenon Range Labels: 5M0-907-357.LBL Part No SW: 5M0 907 357 A HW: 5M0 907 357 AComponent: AFS-Steuergeraet X014Coding: 2334721Shop #: WSC 00028Part No: 7L6 941 329Component: AFS-Lst.-Modul l X018Coding: 00000035Part No: 7L6 941 330Component: AFS-Lst.-Modul r X018Coding: 00000035No fault code found.------------------------------------------------------------------------------- Address 56: Radio Labels: 1K0-035-1xx-56.LBL Part No SW: 3C0 035 195 B HW: 3C0 035 195 BComponent: Radio PM6 009 0017Coding: 0042400Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 5D: Operations Labels: NonePart No SW: 3C0 035 151 C HW: 3C0 035 151 CComponent: J738 011 0018No fault code found.------------------------------------------------------------------------------- Address 62: Door,Rear Left Labels: NonePart No SW: 1K0 959 703 P HW: 1K0 959 795 GComponent: J388 TUER-SG HL 1118Coding: 0000208Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 65: Tire Pressure Labels: NonePart No SW: 3C0 959 799 E HW: 3C0 959 799 EComponent: RDK 0420Coding: 0161211Shop #: WSC 00028No fault code found.------------------------------------------------------------------------------- Address 72: Door, Rear Right Labels: NonePart No SW: 1K0 959 704 P HW: 1K0 959 794 GComponent: J389 TUER-SG HR 1118Coding: 0000208Shop #: WSC 00028No fault code found.-------------------------------------------------------------------------------Address 76: Park Assist Labels: 3C0-919-283.LBLPart No SW: 3C0 919 283 B HW: 3C0 919 283 BComponent: Parkhilfe 8-Kan 004 0011Coding: 0001014Shop #: WSC 00028No fault code found.-------------------------------------------------------------------------------Address 77: Telephone Labels: NonePart No SW: 7L6 035 730 HW: 7L6 035 730Component: Telefon 2209Coding: 0020035Shop #: WSC 00028No fault code found.End --------------------------------------------------------------------------------------------------。
8-组合仪表J285解析
SAGITAR AB075
组合仪表
VW◆Service Training
组合仪表
SAGITAR AB075
LED警报灯 数字显示
组合仪表根据装备不同，有三种版本： ● Lowline version 初级装备
零件号：1K0 920 852 A ● Midline version 中级装备
零件号：1K0 920 862 A ● Highline version 高级装备
VW◆Service Training
组合仪表
SAGITAR AB075
燃油油位报警
机油油位报警 安全带未系报警 ABS警报灯
VW◆Service Training
ASR或ESP
手刹车、制动液位、制动 系统 定速巡航 电动助力转向
柴油车颗粒净化器报警灯 油箱盖开启报警灯 远光灯
后雾灯指示灯
安全气囊或燃爆式安全带故 障指示灯 制动踏板 发动机仓盖未关指示灯
-10km/h
以－10km/h为步长降低报警车速。
Back
关闭Winter Tyres菜单，打开上一层菜单。
VW◆Service Training
组合仪表
SAGITAR AB075
例如：辅助加热
显示器显示
功能
Auxiliary heating Activation
Preset time 1 Preset time 2
返回Settings主菜单。
VW◆Service Training
组合仪表
SAGITAR AB075
例如：冬季轮胎 显示器显示 功能
Winter Tyres 菜单名称
Xkm/h或 ――― ON/OFF
沃尔沃BLIS系统基本功能、表现和一些诊断提示的文件
页码 1 / 6说明T9314 页码 2 / 61 功能说明BLIS不是一种安全系统！它是一种信息系统，旨在提示驾驶员“盲点”可能有另一部车辆。
BLIS主要在车辆密集的多车道高速公路行驶时辅助驾驶员。
在另一部车辆因超车或被超而进入检测区域时，位于外部后视镜内侧的两个指示灯之一会向驾驶员闪烁。
这一指示的目的在于提示驾驶员可能有另一部车辆，让驾驶员在采取行动之前先检查。
1 = BLIS摄像机2 = BLIS指示灯3 = BLIS符号G021426检测区域下图显示的是在外部后视镜中无法看到的关键区域，也是BLIS系统至少能够检测到其他车辆的区域（“必测区域”）。
由BLIS监测的区域：A = 大约9.5米（31英尺）B = 大约3.0米（10英尺）G017834日间/夜间模式在日间，系统对周围车辆的形状做出反应。
该系统旨在检测汽车、卡车、客车和摩托车等机动车辆。
在夜间，系统对周围车辆的头灯做出反应。
如果周围车辆未打开头灯，那么系统就不会检测到车辆。
这就意味着该系统不会对拖挂在车辆之后没有头灯的拖车等做出反应。
TJ说明T9314 页码 3 / 6在BLIS作用时系统预设开启（每次车辆启动时都会设定为开启）。
一旦车辆时速达到10公里以上，系统就会提示盲点的其他车辆。
系统设计在以下情况下提示盲点中的其他车辆：•您以超过另一部车辆多达10公里时速超车。
•您被时速超过您的车速多达70公里的车辆超车。
选取“BLIS关闭/开启按键”，即可停止BLIS指示。
在BLIS被关闭时，按键中的灯会熄灭，仪表板显示器上会显示一条文字讯息。
注意！这只会关闭对驾驶员的通讯，系统仍在背景中运行。
如果需要重设系统，您就需要关闭发动机，然后重创建启。
G021428注意！系统限制：•BLIS在急弯时不作用。
•BLIS在车辆倒车时不作用。
•联结到车辆的宽体拖车可能会使BLIS无法检测到“盲点”中的车辆。
•BLIS不会对自行车或机动自行车做出反应。
Volvo I-Shift AT2812 12 13 14速自动变速箱说明书
I-Shift – 12 speed – automated gearbox.I-Shift with crawler gears. It has an extension unit between the clutch and the gearbox - enabling 13 or 14 gear with possibility of additional reverse gears.Includes options ASO-C/ASO-ULC/ARSO-MSR.I-Shift AT2812 generation G is a 12-, 13- or 14-speed electronically controlled splitter and range-change direct drive transmission designed for automatic gear changing,with the possibility of manual shifts. It is dimensioned for 2800 Nm of torque.I-Shift is characterised by a fast and smooth gear-changing system featuring minimum interruption in torque delivery du-ring gear changing.The gearbox has advanced software with well-adapted gear change strategies. Because the gearbox has such a large ra-tio coverage, it has capacity for both high starting traction and high average speeds.I-Shift AT2812 is approved for engines with a torque level up to 2800 Nm. This transmission is suitable for long haul operations, heavy construction applications, regional and ur-ban transportation duties, timber transport and heavy duty transport.Transmission oil cooler, power take-off, compact retarder and emergency power steering pump can be fitted to the transmission. With the selectable transmission oil cooler pro-gram, it is possible to adjust the cooling need to suit the ope-ration conditions.I-Shift AT2812 has long intervals between oil changes,which promote low operating costs and less environmental impact. Oil and filter changes take place after a maximum of 450,000 km or every third year.Sales variantsAUX Speed OperationASO-C Crawler gearASO-ULCUltra low crawler gearAux Reverse Speed OperationARSO-MSR Reverse multi-speedFEATURES AND BENEFITS•A fully automatic gear-changing system allows high com-fort and fuel-efficient driving.•Software program package adapts the gear changes to the prevailing transport conditions.•Possibility of manual gear changing and locking of the cur-rent gear promotes high driving flexibility.•Low weight with main box, range-change housing and clutch housing made of aluminium.•I-Shift is suitable for transport applications in all seg-ments.•Crawler gear option enables low speed maneuverability and even higher startability.AT2812 I-Shift automated gearboxFACT SHEETTransmissionI-Shift is prepared for the futureIn generation G, developed software gives an improved ac-curacy. The gearbox has a developed control unit with micro controller, sensors and actuators to enable an optimal control of gear shifting.I-Shift is prepared for the future. The micro controller has increased computational capacity to support further functio-nal growth.Three main speeds, splitter, range and reverse gearsThe main box has three base gears, an integrated splitter gear and a reverse gear. In the range housing, the range gear is of planetary type.All the shafts, bearings and gears are sturdy dimensioned for high operating reliability and long service life. All the gears are made of special steel that has been case-hardened to pro-vide considerable strength. Helical gears in both the main box and range-change section mean that more gear surface is in mesh at any given time, promoting quiet operation and high reliability.Fast gear-changing system with short torque interrup-tionI-Shift is a very flexible gear-changing system. In Auto mode,gears change automatically even with the cruise control enga-ged.In sensitive driving conditions with seat mounted gear se-lector, the driver can switch to the Manual mode. In Manual mode the driver changes gear manually using a button integ-rated into the gear lever. Since clutch operation is controlled by the gear changing system, there is no clutch pedal.I-Shift gear selector in seat or in dashboardFor I-Shift gearboxes, there is a choice between a seat mounted and a dashboard-mounted gear selector. The seat mounted is best suited for rough or complex driving while the dashboard-mounted selector provides extra room in the cab.For more information, see fact sheet “I-Shift gear selector”.I-Shift drive modes and for optimum efficiencyThe I-Shift gearboxʼs functions are optimized with specially adapted drive modes, which make the gearbox even more practical and economical by adapting the gearshift functiona-lity to the current transport conditions. For more information,see fact sheet “I-Shift drive modes and software functions”.Shown on the display: 1. Drive mode 2. I-See symbol (Green = Working / Grey = Engaged “Ready to work”) 3. Automatic gear shifts / Manual gear shifts 4. Selected gear 5. Aux Brakes engaged 6. Brake level in position automatic (A=Brake blend)Reinforced gearbox application as an optionFor I-Shift gearboxes transmission application, there is a cho-ice between a basic gearbox application (TRAP-BAS) and a reinforced gearbox application (TRAP-HD). The choice of ap-plication depends on road conditions and topography. For more information, see fact sheet “Transmission application”.I-Shift with crawler gearsI-Shift with crawler gears has an extension unit between the clutch and the gearbox. The extension unit includes options ASO-C/ASO-ULC and ARSO-MSR.ASO-C – Crawler gearThe ASO-C, crawler gear enabling a 13th gear, is for improved vehicle startability and low speed maneuvering.ASO-ULC – Ultra low crawler gearThe ASO-ULC gives 2 extra crawler gears - enabling a 13th and a 14th gear. Ultra low crawler gear and crawler gear. Ultra low crawler gear is designed for very good startability and ve-ry low speed maneuvering.ARSO-MSR – Reverse multi-speedThe ARSO-MSR function gives 2 extra reverse gears. The lo-west reverse gear enables to start in reverse in a very good way. The other extra reverse gear enables you to start in high range. (ARSO-MSR requires ASO-C or ASO-ULC.)AT2812 I-Shift automated gearboxFACT SHEETTransmissionSPECIFICATIONType designation...........................................................................AT2812Generation................................................................................................G Type..........Automatic splitter/range-change direct drive transmission Max incoming torque...............................................................2800 Nm Number of forward gears......................................................12, 13 or 14Number of reverse gears................................................................4 or 6Weight without oil standard version...........................................278 kg Weight without oil crawler gears version...................................324 kg Oil-change volume, standard version...................................approx. 16 l Oil-change volume, standard version incl. oil cooler with normal ca-pacity........................................................................................approx. 16 l Oil-change volume, standard version incl. oil cooler with high capa-city............................................................................................approx. 17 l Oil-change volume, crawler gears version........................approx. 17.6 l Oil-change volume, crawler gears version incl. oil cooler with normal capacity.................................................................................approx. 17.6 l Oil-change volume, crawler gears version incl. oil cooler with high capacity................................................................................approx. 18.6 lRatios AT2812AT2812 I-Shift automated gearboxFACT SHEETTransmissionRatios AT2812 with ASO-CRatios AT2812 with ASO-C and ARSO-MSRAT2812 I-Shift automated gearboxFACT SHEETTransmissionRatios AT2812 with ASO-ULCRatios AT2812 with ASO-ULC and ARSO-MSRAT2812 I-Shift automated gearboxFACT SHEETTransmission。
VOLVO各机型技术参数
997010260/988010260/9880 980010080/969010080/9690 6760 6980/6500 6980/6500 6220 5930/5650 5930/5650 9470 9690/9620 9690/9620 6620 6800/6700 6800/6700 3640 3890/3910 3890/3910 9690 2990 2940 10260 2990 3190 10260 3190 3190
10720/10430/10190 10550/11070 10520/10230/9980 10330/10860 7350/7050/6850 6850/7450 6480/5890/5730 5350/5790 10080/9910/9660 10170/10340 7040/6870/6670 7090/7290 4180/4230/4220 4320/4280 10530 3190 3350 11330 334013F VOLVO D13F VOLVO D6E VOLVO D6E VOLVO D6E VOLVO D7E VOLVO D7E 增压（带中冷器）高压共轨 增压（带中冷器）电控直喷式 （带中冷器）高压共轨 增压（带中冷器）高压共轨 增压（带中冷器）高压共轨 增压（带中冷器）高压共轨 增压（带中冷器）高压共轨 增压（带中冷器）电控直喷式 170(231) 265(360)/1800 123（167）/1800 123(167) 123(167) 138(188) 138(188) 215(292)/1700 169(230) 156(348)/1800 110（150）/1800 115(156) 115(156) 137(186) 137(186) 208(283)/1700 1080/1350 1580/1300 1800/1400 730/1350 730/1350 730/1350 870/1350 870/1350 6 6 6 6 6 6 6 6 7.1 12.8 5.7 5.7 5.7 7.1 7.1 12.8 变量柱塞泵x2 变量柱塞泵x2 变量柱塞泵x2 变量柱塞泵x2 变量柱塞泵x2 2x200 2x207 2x207 2x240 2x240 齿轮泵x1 齿轮泵x1 齿轮泵x1 齿轮泵x1 齿轮泵x1 1x18 1x18 1x18 1x18 1x18 定量柱塞马达x1 定量柱塞马达x1 定量柱塞马达x1 定量柱塞马达x1 定量柱塞马达x1 变量柱塞马达x2 变量柱塞马达x2 变量柱塞马达x2 变量柱塞马达x2 变量柱塞马达x2 机械式 机械式 机械式 机械式 机械式 11.6 12.1 12.1 11.9 11.9 5.5/3.2 5.7/3.5 5.7/3.5 5.5/3.5 5.5/3.5 35°（70%） 35°（70%） 35°（70%） 35°（70%） 35°（70%） 183 183 183 217 217 147.1 152 152 186 186 104.9 110 110 129 129 43.1(0.44) 47.1kpa 44.1kpa 47.6kpa 48.6kpa 350 160 9940/9540 9750/9350 6730/6330 5830/5520 9450/9220 6650/6430 3650/3670 9700 2990 2940 375 140 9970 9800 6760 6220 9470 6620 3640 9690 2800 2940 375 140 470 195 470 195 变量柱塞泵x2 变量柱塞泵x2 2x263 2x300 齿轮泵x1 齿轮泵x1 1x18 1x31 定量柱塞马达x1 定量柱塞马达x1 变量柱塞马达x2 变量柱塞马达x2 机械式 机械式 10.7 10.3 5.4/3.4 5.3/3.4 35° 35°（70%） 247 276 203 243 146 219 58kpa 69.1kpa 470 195 620 227 变量柱塞泵x2 2x358 齿轮泵x1 1x32 定量柱塞马达x1 变量柱塞马达x2 机械式 8.8 3.1/5.1 35°（70%） 330 311 253 72.6kpa 685 270 12040/11710/10930 11810/11480/10680 7720/7370/6580 7110/6670/5990 11020/10860/10600 7640/7480/6970 5090/5130/4780 12140 3440 3650
volvo各种车型的用油标准
“1a. 重型卡车后桥” 第33页 “1b. 轻型卡车后桥” 第36页 “1c. 其它后桥” 第37页
“前驱动桥” 第38页
“分动箱” 第39页
“取力器（飞轮已安装）” 第40页
“液压缓速器” 第41页
“传动轴的润滑” 第43页
“动力转向，可转向前推式从动桥，浮动桥提升装置，轮毂，驾驶室翻转泵” 第45页
在EOC表中使用上面所提到的缩写。
地形
平坦（F）
上下坡路程：
• 坡度>3%最多占总里程的1%。 • 最大坡度8%。
T1008466
Volvo Truck Corporation 维修公告 主要平地(PF)
上下坡路程：
• 坡度>3%最多占总里程的20%。 • 坡度>6%最多占总里程的1% 。 • 最大坡度16%。
6,5
TD71， TD73， D7A， D7B
20,5
6,5
D7C
19,5
6,5
D9A
28
6
D9B
31
5
D9A OILS-ST
33
5
TD102， TD103， D10A， D10B
34,5
10
TD122，TD123
36,5
12
D12A
36
8
D12A， FL
36
6
D12C, D12D OILS-PL, D12F OILS-PL, D12D OILS-ST
里程、发动机运行小时数与有效工作时间，将润 滑油更换周期缩减到原周期的2/3。
• 如果燃油中硫的含量超过了0.5%，则应根据行驶
里程、发动机运行小时数与有效工作时间，将润 滑油更换周期缩减到原周期的1/3。
第三代马六《阿特兹功能装备技术要点》
一汽马自达汽车销售有限公司 服务部
1、BSM — 盲点监控系统 2、ESS — 紧急信号系统 3、AFS — 自适应前照灯 4、DRL — 日间行车灯 5、转向灯 6、噪音补偿技术 7、EPS 系统 8、外后视镜 9、安全气囊系统 10、车门锁系统 11、HLA — 坡道起步辅助功能 12、防车轮滚动功能 13、燃油系统 14、燃油压力传感器 15、喷油器的控制与检查
目录
16、真空泵 17、制动液压力传感器 18、助力器压力传感器 19、机油压力控制 20、AT系统的紧急模式、空挡怠速模式 21、AT直接模式 22、座椅加热装置 23、冷却风扇控制 24、空调出风控制 25、点火系统 26、CMP — 凸轮轴位置传感器 27、电流传感器 28、主警告灯 29、模块配置 30、用户个性化设置
《J71功能装备技术要点》
• 行车灯位置 前侧车灯内（分卤素型、氙灯型）
国产2.0L
小灯
其余车型
小灯
• 结构与控制特点
培训日期
Ø 只有前侧有行车灯
参加人数
Ø 小灯和行车灯的控制是独立的
Ø 氙灯型的行车灯 （眼眉+眼圈）与灯罩一体
Ø 卤素灯型分2种：
①无日间行车灯（中国市场，国产）；
②有日间行车灯的，位于远光灯内。
前碰撞时前气囊和安全带展开，侧气帘不展开。
• 维修服务
更换SAS模块流程： 1、可编程模块安装
Ø SAS模块 2、DSC传感器初始化
Ø 横摆率传感器 Ø 纵向加速度传感器
培训日期 参加人数
制动液压力传感器
学习·思考
Q：更换SAS模块，需要哪些操作？ Q：驾驶员侧安全气囊如何拆装？ A：《维修手册》08-10-6
大众电脑编码大全
大众电脑编码大全奥迪A6 2.8L 01）3B0 907 551 BF 2.8L V6/5V G01 001 CODING：04552 02）4B0 927 156 AJ AG5 01V 2.8L5V USA 3132 CODING：00004 03）3B0 614 111 ABS/ASR 5.3 FRONT D00 CODING：00031 15）4B0 959 655 G Airbag Fronttseite 2001 CODING:00004 35)4B0 962 258 J Central Lock/Alarm D35 CODING:06731 45?)4B0 907 357 LEDCHTWETTEREGLER D004 CODING:00005 36)4B0 959 608 Sitzmamnory R1 F 000 CODING:00000 56)4C0 035 186 Radio D02 CODING:0020766)4B0 919 283 ParkingSystem A6 Row D18 CODING:0110617)4C0 920 930 A Ch-kOMRIINSTR VDO D12 CODING:00162 08)4B0 820 043 AF A6-Klimavnllautomat D65 coding:00160 奥迪A6 2.4L VIN:VBA24B013014521 ?15??01)3B0 907 552 AD 2.4L V6/5V G 0000 CODING:04552 02)4B0 927 156 AL AG5 01V 2.4L5V RHW 2526 CODING:0001303)3B0 614 111 ABS/ASR 5.3 FRONT D00 CODING:0003115)4B0 959 655G Airbag Fronttseite 2000 CODING:0000435)4B0 962 258 E Zentralverrieg.DWA D34 CODING:0468345)4B0 951 178 A (?Unnenmumueberw) D04 CODING: 0000136)4B0 959 760 A Sitzmemnry D0556)4C0 035 186 Radio D02 CODING:0020766)4B0 919 283 Parkingsystem A6 ROW D18 CODING:0010617)4C0 920 930 A C5-KOMHI INSTR VDO D09 CODING:00062 08)4B0 820 043 AF A6-Klimavcllautomat D65 CIDING:00160大众奥迪1.8L 01）4R0 906 018 CA 1.8L R4/5VT 0003 CODING：04502 03）3B0 614 111 ABS/ASR 5.3 FRONT D00 CODING：0002215）4B0 959 655G Airbag Frongt+Seite 2001 CODING:00004 35)4B0 962 258J Cen tral lock/Alarm D35 CODING:0000156)4C0 035 186 Radio CODING:0020117)4C0 920 900A C5-KOMRI INSTR VDO D12 CODING:00144 08)4B0 820 043H A6-Klimauollautomat D64 CODING:00140宝来1.8L 01）06A 906 032 LD 1.8L R4/5VT 0001 CODING：04530 02）01M 927 733 LL AG4 Getribe 01M 4956 coding:0000003)1c0 907 379K ASR PRONT MK60 0103 CODING:002150515)1C0 909 601 2K Airbag VW51 0004 CODING:1287546)1C0 959 799C 18 Komfortger BF HLO 0003 CODING:0025956)3BD 035 186 Radio 5GD 0001 CODING:0040317)1J5 920 826A KOMRITWEGFAHRSP VDO V04 CODING:0512208)3B1 907 044C CLIMATRONIC C 2.0.0 CODING:0110019)6N0 909 901 Gateway k<->CAN 0000 CODING:000062002上海大众 B5 V6 2.8L 自动波全车电脑版本号地址码:01 - 发动机零件号码: 3B0 907 551 CP 2.8L V6/5V G 0001Coding 号: 08051 维修站号码: 00000地址码:02 - 自动波零件号码: 8D0 927 156 DJ AG5 01V 2.8l5V RdW 1111Coding 号: 00113 维修站号码: 66187地址码:03 - ABS /ESP 零件号码: 1J0 907 379 Q ABS/EDS 20 IE CA N 0001Coding 号: 13604 维修站号码: 00000 地址码:08 - 空调系统冷气/暖气零件号码: 3B1 907 044 J CLIMATRONIC B5GP 0003Coding 号: 17000 维修站号码: 66187地址码:15-Airbags 气囊系统零件号码: 1C0 909 605 B XJ AIRBAG VW51 04 02 * XJ为软件索引号 Coding 号: 22602 维修站号码: 66187地址码:17-仪表与IMMO址码:36- 司机侧座椅调节零件号码: 3B1 959 760 D Sitzverstellung 0101Coding 号: 0000000 维修站号码: 00000地址码:55-射灯控制零件号码: 4B0 907 357 LEUCHTWEITEREGLER D004Coding 号: 00015 维修站号码: 66187宝来汽车电脑器件型号01- 发动机：06A906032EQ 1.6L 5V MQ2004680 CODING:00031 WSC:00000VIN：LFVBA 11JX2 30499 94 IMMO_SN：VWZ7Z 0B642 230915-安全气囊：1C0909601 2K AIRBAG VW 510006 CODING:12875 WSC:10315 03 -ABS电脑：1C0907379L 0101ABS FRON 7MK60 CODING:0001025 WSC:00000 25-IMMOBILZER 电子防盗：Bitte Adresse 17 engeben46-中控与适系统：1C0959799 2M Komfortger?t HLO 00001 CODING:00259 WSC: 00000 1C1959801A 1M TJrste uer FS KLO 000917-组合仪表（防盗）电脑版本：1J5920806b komb1+wegfarlrsp vdo v02coding: 01102 wsc: 00000 VIN：LFVBA 11JX2 30499 94 IMMO_SN：VWZ7Z 0B642230919 - 网关： 6N0909901 Gateway k<-> can 0001coding:00006 wsc:00000AUDI A4 1.808 -空调系统4A0 820 043DCODING 000400006000061桑塔纳2000时代骄子安全气囊1C0 909 601 2N AIRBAG VW51 0008CODING:12878 WSC:01234C5 发动机 4D0 907 551 AH CODING 号码01 - ENGINE 发动机系统4D0 907 551 AH 2.8L V6/5V MOTR HS D04Coding: 06201 WSC 06335宝来汽车电脑版本号01- 发动机：06A 906 032JB 1.6L 5V AT AG4 4629 CODING:00033 02-自动变速箱零件号码01M 927 733 KK 组件AG4 GETRIEBE 01M 4989 Coding 号0000017-组合仪表（防盗）电脑版本：1J5920806C komb1+wegfaHrsp vdo v02 coding: 01102 wsc:00000 46-舒适系统零件号码 1C0 959 799 组件1M KOMFORTGER ?tHLO 0002 Coding号00259 斯科达法比亚气囊电脑VAG NUMBER Index CODING=========== ===== =====1J0 909 603 AS AIRBAG 167231J0 909 603 AT AIRBAG 167242002 Jetta 1.8T 电脑版本号01 --发动机: 06A 906 032 HF 1.8L R4/5VT G 0004Coding: 07550 WSC 1362202 -- 自动波09A 927 750 T AG5 Getriebe 09A 019303 -- ABS: 1C0 907 379 K ASR FRONT MK60 0103Coding: 0018945 WSC 0002817 -- 仪表/IMMO : 1J5 920 926 AX KOMBI+WEGFAHRSP VDO V11Coding: 07204 WSC 2258519 -- 网关 6N0 909 901 Gateway K<->CAN 0001Coding: 00006 WSC 2258546 -- 中控与舒适系统 1C0 959 799 C 1H Komfortger醫HLO 0003Coding: 00257 WSC 0002856 -- 收放机3B7 035 180 Radio NP2 0055Coding: 00031 WSC 00028美规原装奥迪A6.2.8L 手动自动两用波箱电脑型号发动机电脑:4D0907551AH 2.8L V6/5V MOTRAT D02CODING:06252波箱电脑:4B09271156G AG501V 2.8L5V USA 8509CODING:00001ABS电脑:8E0614111M ABS/EDS5.3 OUATTRO D31CODING:06169仪表电脑 :4B0919930RX C5-KOMBIINSTR VDO D15CODING:07262空调电脑 :4B0820043G A6-KLIMAVOLL AUTOMAT:D61CODING:00160中央控制门锁:4B0962258C CENTRALLOCK/ALARM D30CODING:15885宝来1.6L A/T发动机的CODING：00033ABS：0001025 A/T：00000仪表：01102 音响：00001舒适性系统：00259 捷达：1.6l A/T发动机的CODING：04030 A/T：03604 SRS：00065 防盗：09600 捷达都市先锋发动机：04003 A/T：00000 ABS：03604一汽新A6address 01Protocol: KW1281Controller: 3B0 907 551 CK Component: 2.8L V6/5V 0002Coding: 08502Shop #: WSC 00000Address 03Protocol: KW1281Controller: 3B0 614 111 Component: ABS/ASR 5.3 FRONT D00Coding: 00032Shop #: WSC 00000Address 17Protocol: KW1281Controller: 4C0 920 930 B Component: C5-KOMBIINSTR. VDO D12 Coding: 00162Shop #: WSC 0000001-发动机4B0 906 018 CL 1.8L R4/5VT G 0001Coding: 16551 WSC 00008WVWPD63B61P269969 VWZ7Z0A355186302-自动波 4B0 927 156 DA AG5 01V 1.8l5VT RdW 1313Coding: 00013 WSC 0000803 -ABS 3B0 614 111 ABS/ASR 5.3 FRONT D00Coding: 00021 WSC 0002817 -仪表&IMMO 3B0 920 925 B KOMBI+WEGFAHRSP VDO V13Coding: 07235 WSC 00008WVWPD63B61P269969 VWZ7Z0A355186346 - 中控与舒适系统 1C0 959 799 C 08 Komfortger醫HLO 0001Coding: 00257 WSC 00008A6.2.8 波箱控制单元编码4B0927156G AG5 01V 2.8L5V USA 8509编码号是00001 原装奥迪A6电脑型号美规原装奥迪A6.2.8L 手动自动两用波箱电脑型号发动机电脑:4D0907551AH 2.8L V6/5V MOTRAT D02CODING:06252波箱电脑:4B09271156G AG501V 2.8L5V USA 8509CODING:00001ABS电脑:8E0614111M ABS/EDS5.3 OUATTRO D31CODING:06169仪表电脑 :4B0919930RX C5-KOMBIINSTR VDO D15CODING:07262空调电脑 :4B0820043G A6-KLIMAVOLL AUTOMAT:D61CODING:00160中央控制门锁:4B0962258C CENTRALLOCK/ALARM D30CODING:15885菠萝转向助力电脑编号6Q0 423 156 Q LenkhilfeTRW V250Coding: 10140 Code: WS C 12345polo 波罗 1.4L MT 全车电脑版本号01-ENGINE //01-10-d 188 (含 EPC 电子油门控制)036 906 034 DM MARELLI 4MV 4837Coding: 00071 WSC 1234503 - ABS 6Q0 907 379 L ABS FRONT MK60 0101Coding: 0001097 WSC 1234508 - 空调6Q0 820 045 Klimaanlage X084015 - AIRBAG 6Q0 909 601 E 07 AIRBAG VW5 0007Coding: 12343 WSC 1234517 - 仪表/IMMO 6Q0 920 800 KOMBI+WEGFAHRSP VDO V16Coding: 00141 WSC 57952LSVFA49J732012842 VWZ7Z0C683158519 - 网关6N0 909 901 14 GATEWAY CAN 1S33Coding: 00014 WSC 12345 46-J393(T23+T12C)舒适系统6Q0 959 433 G 4W Komfortgera 0002Coding: 00064 WSC 12345 (coding 为00264 可多控制后面2个门)J386(T12d+T8h+t12e)左前门: 6Q2959802A 4W Tusteuer.FS KLO 0001J387(T8i +T6p+T12f)右前门: 6Q2959801A 4W Tusteuer.BF KLO 000156 - 收放机6QD 035 152 Radio 5GD 0001Coding: 00001 WSC 1234509 - 电源与继电器管理 6Q1 937 049 C 00 BN-SG. 1S33Coding: 25612 Code: WSC 1234544 - 转向助力6Q0 423 156 Q LenkhilfeTRW V250Coding: 10140 Code: WSC 1234503 - ABS 6Q0 907 379 L ABS FRONT MK60 0101 Coding: 0001097 WSC 12345上海大众菠萝全车电脑版本号15 6Q0909601E 07 AIRBAG VW5 0007CODING:1234317 6Q0 920 800 & ........... VDO V13CODING:0014119 6N0 909 901 14 CE CANcoding:0001409 6Q1 937 049C 00.BN -SG 1S32coding:2561201 036 906 034DM m......4MZ 4449coding:0007101 06A 906 032 JCME7.5.104686coding:0007103 6Q0 907 379 E 0103 ABS MK60coding:000109799新秀发动机CODING：06169ABS ：01901 SRS ：12878捷达发动机CODING：00001ABS ：01901SRS ：12336点子防盗：10400红旗发动机CODING：00000-00003ABS ：06272点子防盗：0960094奥迪V6防盗电脑版本：4A0 953 234，8D0953234 ，可互用帕萨特B5电脑编号：发动机：3B0907551CT CODING：08551ABS：3Q0614517B CODING：04297。
南京依维柯欧胜纯电动汽车 使用说明书
注意事项.......................................................... 69 车辆充电.......................................................... 74 电源总开关...................................................... 76 车辆起动.......................................................... 77 运行.................................................................. 79 低速提示音装置.............................................. 79 停车.................................................................. 80 突发事件及处理.............................................. 80 动力系统布置（70KWH） .............................. 83 动力系统布置（78KWH、88KWH） ............... 84 动力系统布置（90.7KWH） ........................... 85 汽车的合理使用.............................................. 90 正常运营车辆的使用要求.............................. 91 久放不用车辆的使用要求.............................. 91 充电机的使用.................................................. 91 电池保养的操作方法...................................... 92 使用辅助电瓶起动.......................................... 93 踏板.................................................................. 95 驻车制动.......................................................... 95 行车制动.......................................................... 96 车辆牵引.......................................................... 96 制动防抱死系统（ABS） ............................... 97 *车身电子稳定系统（ESP） .......................... 99
VOLVO B7RLE 城市公交
Dimensions & Weights Overall dimensionsA Transport wheelbase ..................3500 mmWheelbase certifi ed .......4500-6800 mm G Overall chassis lengthN steering .....................................9137 mmF steering ......................................9237 mm I Front overhangN steering .....................................2500 mmF steering ......................................2600 mm J Rear overhang ............................3137 mm Steering wheel locationN steering .....................................1918 mmF steering ......................................2018 mm Approach angle ..........................................7.9 °Departure angle ..........................................7.8 °Frame height in front .....................356 mm X Frame height at rear....................1688 mm based on tyre 295/80R22.5Track width with tyres .............295/80R22.5”and steel disc rim ...................8.25”x22.5”M Track, front ....................................2068 mm N Track, rear ....................................1817 mm K Overall width front wheels housing ............. ................................................................2500 mm Overall width rear wheels ..........2436 mm Front gangway width ...........................910 mm WeightsPermitted front axle load ................... 7100 kg Permitted rear axle load ...................12000 kg Permitted GVW ................................18600 kgEngine6-cylinder, 4-stroke turbo-charged diesel withoverhead valves and electronically controlledinjection. Common Rail fuel system. VolvoEMS2.2 engine control system. Electronic oillevel sensor. Fan with electronic thermostat.Crank case ventilation closed or open withpipe. On-off fan clutch. Engine software protec-tion and on-board diagnostic to detect, warnand to take action for malfunctions leading toincreased emission. Operation altitude up to1500m above the sea level. Engine fulfi ls Euro5 and EEV emission requirements.D7E 290 hpBore .......................................................108 mmStroke ....................................................130 mmDisplacement ................................7.14 dm3 (l)Output ISO 1585 ..............213 kW (290 hp)at ......................................... 35r/s (2100 r/m)Torque ISO 1585 .........1200 Nm (122kpm)at ...............17.5-27.5 r/s (1050-1650 r/m)Compression ratio .....................................18:1Weight ......................................................645 kgIdling speed ..................................600+50 rpmHigh idle speed ................................2650 rpmOil change volume .......................................28 lOil change intervals ..............up to 60000 kmOptional ............................Fuel water separatorOptional .............................Engine block heaterOptional .........................................Engine brakeFuel tanksThere is a choice of four fuel tanks with volumes:220, 310, 360 and 410 l. Mounted above frontwheel arch, on the right and left hand side.Mounted transport tank ...............................50 lExhaust and Cooling SystemStainless steel exhaust system with SCR ca-talytic converter, AdBlue pump and 40 l ureatank. Urea tank is mounted behind the rear axle,on the left or right side of the chassis. Catalyticconverter is integrated with the silencer. Muffl ersensor are linked to the On Board Diagnosticsthat alerts the driver if the level of air pollutantsin the exhaust gases is excessive, and whenAdBlue refi lling is needed. Fluid cooled, pres-surized cooling system.Optional ....................................Cyclone air fi lterTrans mis sion6AP1400BAIS, Automatic Idle Shift, neutral when busstops. 6-speed fully automatic gearbox with in-tegrated retarder and electronic control system.Voith D864.5Fully automatic 4 speed gearbox with integratedretarder and electronic control system. Thetorque converter also functions as a retarder.ANS - auto neutral at stop function.VOLVO B7RleRHD, RFS, 4x2, Euro 512 ZF Voith Torque conv .......................1.968:1 ..................-1st gear .................................3.36:1 ..5.05:12nd gear ................................1.91:1 .1.36:1 3rd gear .................................1.42:1 ..1.00:14th gear .................................1.00:1 ..0.73:15th gear ...............................0.72:1 ..................- 6th gear ..............................0.615:1 ................- Reverse ..................................4.24:1 .......4.30:1Driveline - Rear axle and tyres Rear axle The Volvo RS 1228B single reduction axle with three alternative ratios available. The casing designed for higher ground clearance, lightweight and quiet operation.Theoretical speed at max engine revs with tyre 295/80R22.5:Ratio: ........................4.63:1 ....5.29:1 ....5.63:16HP554N ..........................- .........120 ...........98Voith D864.5 ..............111 .........125 ...............-Tyres & Rims 10-stud steel or aluminium disc wheels. Dual driving axle wheels.Rims ..............................................................Tyres 8.25”x22.5”..............................295/80R22.5”7.5”x22.5” ................................275/80R22.5” ........................................................11R22.5” ........................................................12R22.5”Optional ..........................................Spare wheel Vehicle Structure B7RLE has a low entry at the front and in the middle, with fl oor height above the road of just 320 mm, which considerably aids entry and exit. Robust and dependable design combined with new technology from Volvo’s TX platform result in a lightweight chassis. Bolted black steel frame. Thanks to the frame’s low height, the body can be built with two steps at the rear axle. The frame consists of two modules. The front module is a combination of open channel sections and boxed sections, with structural wheelarches, bolted to a rear module which is substantially tubular with shear panels.Suspension and Steering Rigid low front suspension with stabilizer and four reaction rods. Improved roll stability and small turning circle. Stabilizer rear. Double-acting, hydraulic telescopic shock absorbers, two front, four rear.Numbers ...................................Front ..... Rear Air bellows ........................2 ...............4 Levelling valves ......................2 ........2Steering gear Power steering of ball and nut type with built-in servo unit. Approx. 4.5 turns of wheel from lock to lock.Max outer wheel angle .............................. 43 °Max inner wheel angle ............................... 52 °Steering wheel diameter .....450 or 500 mm Optional .........................................Side kneeling Optional .............................Steering wheel lock Air and Brake system Disc brakes combined with electronic braking system EBS5, which controls ABS/ASR functions. Separate circuits for front and rear wheels. L ining wear sensing and analysis. Gear driven air compressor. Available features: brakeblending, drag torque control, hill start aid, brake temperature warning, poor brake performancewarning, doorbrake.Brake disc diameter: Front ..................................................434 mm Rear ...................................................434 mm Friction area: Front axle, disc brake ..............2x200 cm 2 Rear axle, disc brake ................2x200 cm 2System operating pressure ..........8.5 kp/cm 2Compressor capacity at 10 bar and engine speed 33 r/s (2000 r/m) ......................................15 dm 3/s (900 l/m)Compressor ratio ....................................1.46:1Air tanks standard - Primary ..............................................30 dm 3 (l)- Front circuit ......................................30 dm 3 (l)- Rear circuit .......................................30 dm 3 (l)- Park circuit ........................................15 dm 3 (l)Compressed air system can easily be fi lled from external circuit.Handbrake Air operated spring brake acting directly on the rear wheels. Application is infi nitely variable by means of a control on the fascia.Driver’s seat and Station Volvo dashboard available or instruments only supplied. Dashboard fully compatible with BEA2, two satellites on the right and the leftside. Adjustable steering wheel, both heightand tilt. Self canceling turn indicators.Dashboard, center: speedometer, rev coun-ter, AIC display, fuel gauge, coolant tempera-ture, brakes, turbo and oil pressure, indicators,warning lamps.Dashboard, left: emergency switch, tacho-graph, switches, audio control panel (option).Dashboard, right: radio, climate control unit.Steering wheel, left satellite: control but-tons, Light Control Panel.Steering wheel, right sa tellite: gearbox selector, doorbrake knob, switches and war-ning lamps.Instruments, behind engine: selector switchfor front or rear operation, starting, charginglamp, mechanical stop, oil gauge. These con-trols enable the engine to be run and controlled from the tail of the vehicle during service work.Optional ............................................Tachograph Optional ................Datalog Information Center Optional .....................................Radio switches ...........................................in steering wheel Electrical systemB7RL E chassis is equipped with Bus Electrical Architecture BEA2 with electronic databus system Multiplex 2 - a digital system for data transmission, bus systems control, monitoring and coordination of all devices controlled byelectronic control units. Two link data networkprovides data transmission, failure detect and codes, working parameters. Multiplex 2 also proviides diagnostic information for driver and workshop.There are also external lighting functions inte-grated in chassis Multiplex. They are activatedby Light Control Panel and controlled by LightControl Module.For testing, callibrating and programming of the control units there can be used a PC based software package VCADS Pro.The system also incorporates starter inhibitor relay and one transistor regulator. Starter heater is standard.Number of batteries ..........................................2Voltage ...........................................................24 V Battery capacity .....................................170 Ah Alternators max output .......................2x100 A Optional .........................................Amperemeter Optional .....................Fuel consumption meterOptional ............Outdoor / indoor temp meterVOLVO buses. driving quality of life Printed in Sweden. Equipment that is shown or mentioned in the brochure may be optional or availableas an accessory and may vary from one country to another. We retain the right to alter product specifi cations without prior notification.。
把“面子”过成“日子”——沃尔沃全新S90 长轴距版
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沃尔沃S90简史
与德系豪华品牌行政级车型相
1
45 6
2
3
奥迪A6L 41.53万~75.76万元
何况除音响以外的部分也并不逊色。
一具有“魔力”的方向盘成为S90内饰中的点睛之笔，沃尔沃在高辅助半自动驾驶方面的成就正是通过它展现给我们，实际上，在自动驾驶系统的研发方面，音响完美的质感，乘坐感无出其右。
行李厢的内部空间不够规整，并且开口不算大，好在进深比较多，实际的空间表现不错，即使是放置大件行李也并不困难，实际上在我们的整个试驾过程中，
诸葛嵩。
ODISE车型代码对照
O D I S-E车型代码对照ODIS-E工程师车型说明汽车平台代码车型/代码/规格车型名称/车型结构/产地奥迪AU21X AU210/0_8XE A1 E-TRONAU210/0_FZ0 A1PA 3TAU210/1_FZS A1PA 5TAU210/x_8X0 A1 [EOP]AU316/0_8U0 Q3AU316/0_8UD Q3 ChinaAU27X AU270/1_GBS A1NF 5TAU35X AU350/0_8P0 AB2 [EOP]AU355/0_8PC AB2 Cabrio [EOP]AU42x/1_8J0 TT2 Coupe/Roadster NFAU61x/x_420 R8 [EOP]AU37X AU276/0_GA0 Q2AU276/0_GAD Q2 ChinaAU326/0_F30 Q3NFAU371/0_8VB A3 LAAU375/0_8VC A3 CabrioAU37x/x_8V0 A3AU37x/x_8VD 3 ChinaAU434/1_FV0 TT3 CoupeAU435/1_FVR TT3 RoadsterAU48X AU416/0_8R0 Q5AU416/0_8RD Q5 ChinaAU481/0_8KD B8 China [EOP]AU485/0_8F0 B8 CabrioAU48x/x_8K0 B8 Lim/Av/Allroad [EOP]AU48x/x_8T0 B8 Coupe/ Sportback AU49X AU426/0_FY0 Q5NFAU426/0_FYD Q5NF ChinaAU491/0_8W0 B9 Limousine/ PHEVAU491/0_8WD B9 ChinaAU492/0_8WA B9 Avant/ AllroadAU493/0_8WF B9 SportbackAU494/0_8WB B9 CoupeAU495/0_8WC B9 CabrioAU56X AU516/0_4L0 Q7 [EOP]AU561/1_4FD C6 China [EOP]AU56x/x_4F0 C6 Lim/Av/Allroad [EOP] AU57X AU571/0_4GD C7 ChinaAU573/0_4G8 A7 SportbackAU57x/x_4G0 C7 Lim/Av/Allroad AU58X AU516/1_4KE C-BEVAU536/3_4MF Q8AU581/0_4K0 C8 LimousineAU581/0_4KD C8 Limousine ChinaAU582/0_4KA C8 Avant / AllroadAU583/0_4KF C8 SportbackAU584/0_4KB C8 Coupe [EOVM] AU64X AU641/0_4H0 D4AU65X ?U651_MLB65 T?chniktr?g?rAU651/0_4N0 D5 NWBAU651/0_4N4 D5 LWBAU651/0_4N6 D5 SSFAU724 AU624/0_4S0 R8NF CoupeAU625/0_4SR R8NF SpyderAU73X AU536/0_4M0 Q7NF大众VW019 VW114/0_6Z0 XL1VW120 VW120/0_120 (SE120,SK120)up!, Mii, Citigo VW120/0_12E Elektro up!VW120/X_ 12B NSF LAVW21X VW210/3_5Z0 FoxVW218/0_5ZR Suran/SpacefoxVW23X VW23X/x_5U0 Gol / Voyage / Saveiro VW250-CS VW250/0_60D Polo A05 China (SVW) VW2531-CS SK350/3CS K A-Entry Spaceback (SVW China)VW35X/1_604(SK351/1CS)A-Entry China (SVW) VW2532-CN VW351/2_603 Jetta A2 NF China (FAW) VW25X VW250/0_6R0 EU/SA Polo A05 [EOVM]VW250/2_6RS Polo Vivo SAVW251/0_601 Polo RusslandVW25X/0_602 Polo IndienVW25X/0_621 Polo MalaysiaVW25X/0_622 Polo Indien Compact Sedan (ICS)VW26X VW250/0_6C0 Polo GPVW27X VW270_2G0VB Polo 7 (Prototypen)VW270/0_2G0 Polo 7VW276/0_2GA T-RocVW27X-CN VW276/1_2GD T-Roc LWB (FAW) VW27X-LA VW27x_2GBVB Polo-G (Prototypen)VW27X/2_2GB Polo-G (erst aktiv ab VFF) VW311-1 VW310/4_180 Lavida China (SVW)VW311/4 Lavida China (SVW)VW321/4 Lavida China (SVW)VW3112-CN VW311/5_150 New Bora China (FAW)VW320/5 New Bora China (FAW)VW321/5 New Bora China (FAW) VW316-C VW316/0_5ND Tiguan Lang China (SVW) VW32X VW32X/1_5C0 Beetle NFVW35X/0_1KM A5VW362 Jetta_Golf Variant [EOVM]VW361/0_160 Jetta NFVW361/0_16M Jetta Malaysia CKDVW361/0_16R Jetta NF RusslandVW358-C VW358/0_1TD A5 Touran China (SVW)VW36X SE428/0_710 Alhambra NFVW316/0_5N0 TiguanVW350/0_1K0 A5 Golf [EOVM]VW358/0_1T0VW368 A5 Touran [EOVM]VW360/0_5K0 A6 Golf [EOVM]VW360/0_5KE A6 Golf Elektro [EOVM]VW360/2_5M0 A5 Golf Plus [EOVM]VW364/0_130 SCIROCCOVW365/0_5KK A6 Golf Cabrio[EOVM]VW365/2_1Q0 EOS [EOVM]VW428/0_7N0 SharanVW36X-CN VW351/0_1KD A5 Sagitar China (FAW) [EOVM]VW360/0_5KD A6 Golf China (FAW) [EOVM]VW361/0_16D Sagitar NF (FAW)VW37X VW326/0_550 A7 Tiguan / MQB-A2 (SUV)VW326/0_55N A7 Tiguan MEVW326/0_55R A7 Tiguan RusslandVW370/0_5GB A7 Golf BrasilienVW370/0_5GE A7 e-Golf ElektroVW370/2_5GP A7 Golf SportsvanVW371/0_17A A7 Jetta MexikoVW378/0_5T0 A7 Touran / MQB-A2 (MPV)VW37X/0_5G0 A7 GolfVW37X/0_5GM A7 Golf MexicoVW37X-CN VW326/3_55G A SUV China (FAW)VW331/5_15G A7 New Bora China (FAW)VW370/0_5GG A7 Golf China (FAW)VW370/2_5GH A7 Golf Sportsvan China (FAW) VW37X-CS VW313/0_5GD A+ China (SVW)VW326/0_55D A7 Tiguan China (SVW)VW331/4_18D Lavida NF (SVW)VW378/0_5TD A7 Touran China (SVW)VW38X VW38X/0_5H0 A8 GolfVW411 VW411/1_560 New Midsize Sedan (NAR)VW411-CS VW411/1_56D New Midsize Sedan China (SVW)VW416 VW416/0_3CN B-SUV (NAR) VW416-CS VW416/0_3CG Teramont (SVW)VW421/1_3GB New Midsize Sedan China NF (SVW)VW416-VT VW416_3CGVB Teramont (SVW) [EOVM]VW416_3CNVB B-SUV (NAR) [EOVM] VW46X VW463/0_350 B6 Passat CCVW46X/0_3C0 B6 Passat [EOVM]VW47x/0_360 B7 PassatVW46X-CN VW461/0_3CD Magotan China (FAW) [EOVM]VW463/0_35D Magotan CC China (FAW)VW471/0_36D B7 Passat China Lang (FAW) VW48X VW483/0_3H0 CC FastbackVW48x/0_3G0 B8 PassatVW48X-CN VW481/0_3GD B8L Passat China (FAW)VW483/0_3HD CC Fastback China (FAW) VW48X-VT VW483_3H0VB CC Fastback [EOVM]VW51X-CS VW511/0_3ED Phideon China (SVW)VW526 VW526/0_7P0 Colorado / TouaregVW53X VW536_760VB Touareg NFVW536/0_760 Touareg NF(erst aktiv ab VFF) VW611 VW611/0_3D0 D1 Phaeton [EOVM]VW62X VW621/0_3F0 Phaeton NF[EOVM]斯柯达SK25X SK250/2/7/8 A05 Fabia II + RoomsterSK250 IN A05 / Fabia II FL (Indien)SK250 RU A05 / Fabia II FL (Russland)SK251/0IN K Rapid (Indien)SK25X1 SK351/3EU K(SE351/3EU K)(SK350/3EU K)Rapid, Rapid SBToledoSK351/3RU K A-Entry (Russland)SK25X-CS SK250CS A05 / Fabia ModF (SVW China) SK26X SK260/0EU K A06 / Fabia III (EU),SK262/0EU K (Fabia III Combi)SK26X-CS SK260/0CS K A06 / Fabia III (SVW China)SK316-CS SK316/3_CS A-ENTRY CUV (SVW China) SK35X SK316/0EU K A-SUV / Yeti (EU)SK316/0RU K A-SUV / Yeti (Russland)SK351/2 A5 / Octavia II (EU)SK351 RU A5 / Octavia II (Russland)SK37X SK326/0EU K A-SUV / Yeti II (EU)SK326/1EU A-Plus SUVSK371/0EU K A7 / SK372/0EU K Octavia III (EU), (Octavia III Combi)SK371/0IN K A7 / Octavia III. (Indien)SK371/0RU K A7 / Octavia III. (Russland) SK37X-CS SK326/0CS A-SUV / Yeti NF (SVW China)SK326/1CS A-Plus SUV ChinaSK371/0CS K A7 / Octavia III (SVW China) SK46X SK461/2 B6 / Superb II (EU)SK48X SK481/0EU K B8 /SK482/0EU KSuperb III (EU),(Superb III Combi)SK48X-CS SK481/0CS K B8 / Superb III (SVW China) 上表产地说明：FAW=一汽大众SVW=上汽大众CN用于表示一汽大众生产车型；CS用于表示上汽大众生产车型，含斯柯达。
沃尔沃发动机故障代码
故障代码警告提示！在开始工作前，应仔细阅读“安全注意事项”中有关维护保养工作的安全措施。
注意！阅读以下故障代码，例如代码2.1, PID 97意味着2.1是诊断指示灯闪烁时所代表的代码。
PID 97可用VODIA 诊断工具读取。
使用DCU或DU，故障代码将以文本形式显示在显示屏中。
注意！请参阅“CIU和DCU接线图”了解有关发动机控制单元上电气接头的套筒的信息。
代码1.1 无故障没有未被矫正的故障。
代码2.1，PID / SPN 97。
燃油中有水原因：燃油中有水。
反应：无。
矫正措施：放空主燃油滤清器。
代码2.2，PID / SPN 111。
冷却液液位原因：冷却液液位偏低。
反应：发动机控制模块限制发动机的功率（除非此项保护功能已用诊断工具VODIA关闭）。
发动机停止。
矫正措施：检查冷却液液位。
检查冷却液液位传感器的功能。
代码2.3，PID / SPN 111。
冷却液液位传感器原因：与正极（+）电路短路。
传感器发生故障。
反应：无。
矫正措施：检查冷却液液位传感器的电缆是否完好。
检查冷却液液位传感器的功能。
代码2.4，SID22 / SPN 637 飞轮转速传感器原因：无信号。
频率异常。
传感器发出“间歇”信号。
传感器故障。
反应：发动机很难起动，即使起动后运行也不稳定。
矫正措施：检查发动机转速传感器接头的插接是否正确。
检查发动机转速传感器电缆是否完好。
检查发动机转速传感器在飞轮壳中的安装位是否正确。
检查发动机转速传感器的功能。
代码2.5，SID21 / SPN 636 凸轮轴测速盘转速传感器原因：无信号。
频率异常。
传感器发生故障。
反应：发动机起动时间比正常情况长。
一旦运转后则可正常运行。
矫正措施：检查发动机转速传感器接头的插接是否正确。
检查发动机转速传感器电缆是否完好。
检查发动机转速传感器在正时齿轮室上盖中的安装是否正确。
检查发动机转速传感器的功能。
57代码2.6，PID / SPN 190。
发动机转速原因：发动机转速太高。
沃尔沃XC90发动机维修工艺
1沃尔沃XC90机械规格1.1沃尔沃XC90发动机基本数据发动机制造编号及型号印在汽缸体的右侧上。
正时罩盖上也有标记，标有发动机型号、制造编号及序号，如图1-1图1-1沃尔沃XC90发动机示意图沃尔沃XC90一般为六缸，汽缸体有B6284T和B6294S两种型号。
B6284T的汽缸体的内径为81.0mm活塞行程为90.0mm汽缸排量为2.780L点火次序1-5-3-6-2-4工作压缩压力为1.3-1.5MPa总重量大约为190kg（包括辅助配备和机油）。
B6294S缸体内径为83.0mm活塞行程与B6284T相同汽缸排量为2.920L点火顺序、工作压力与B6284T相同，总重量为180kg（包括辅助配备和机油）。
两种型号的发动机工作压力最大最小之间的差异均为0.2MPa。
1.2沃尔沃XC90发动机控制功能1.2.1沃尔沃XC90节气门控制功能沃尔沃XC90节气门控制采用电子控制单元其主要部件如图1-3所示图1-3 沃尔沃XC90电控单元图为确保节气门开度准确性沃尔沃XC90除安装有油门踏板位置传感器等传感器以外还使用了额外的讯号和参数以确保最佳的节气门压缩负载、变速箱负载的补偿,发动机温度控制等。
1.2.2点火控制采用延迟点火，延迟点火是为了改善汽缸壁上燃油膜的燃烧不良的状况，延迟点火会降低发动机效率，产生的热量用来加热三路触媒转换器（TWC）。
排气凸轮轴(涡轮增压发动机)延迟打开排气门使燃烧充分减少废气排放。
进气凸轮轴通过延迟打开/关闭进气门是重叠很少或者没有，在进气管设定压力差在汽缸压力较低的情况下使气体进入汽缸使ECU有时间控制燃油喷射量，精确控制燃烧，进气管始终保持一定压力，涡轮增压使进气管保持一定温度保证发动机始终处于最佳工作状态。
发动机中的机油容量（包括机油滤芯）为7.2L。
1.3沃尔沃XC90发动机扭力发动机基本部件的扭力如表1表1 沃尔沃XC90扭力表2 沃尔沃XC90电路系统简介2.1电控燃油喷射系统的概述电控燃油喷射系统是以一个电子控制单元为控制中心，控制喷油器驱动时间和喷油正时，使发动机在各种工况下都能获得最佳浓度的混合气。
Volkswagen 1500 Group A25 Edition 系列车辆内部漏水修复指南说明书
A 11/6 - At the windshield seal. R,"-medy: Remove windshield. Any gaps between syot welds should be closed by p·"'essing the sheet metal together and a coat of sealing compound aJ}plied. The paint drain holes should be closed with thin water p~oof adhesive tape. Coat the wind shield seal carefully with glyceri ne or talcum powder and insert windshield again. Important A lasting seal cannot be obtained by just smearing sealer under the utside lip of the weatherstrip.
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Dept / Issued by 6857 Torbjörn Holmqvist Issue 3 Established2006-09JOG Page1(6)The English language version is the original and the reference in case of dispute. Den engelska språkversionen är originalversion och skall åberopas i händelse av tvist.FASTENERS FÄSTELEMENT Tapping screws Gängpressande skruvarM-threads Mechanical properties M-gängorMekaniska egenskaperOrientation OrienteringThis standard does not apply to Volvo Cars. To Volvo Cars, VCS 7121,2789 applies. Denna standard gäller inte inom Volvo Person-vagnar. För Volvo Personvagnar gällerVCS 7121,2789.This issue differs from issue 2 in that the standard no longer applies to Volvo Cars. Denna utgåva skiljer sig från utgåva 2 genom att standarden ej längre gäller för Volvo Personvagnar.Some minor editorial changes have been made. The standard has also been given a new layout. The note: “The English language version is the original and the reference in case of dispute” has also been added. Vissa mindre redaktionella ändringar har gjorts. Standarden har även fått en ny layout. Noten: ”Den engelska språkversionen är originalversion och skall åberopas i händelse av tvist” har också lagts till.Contents Innehåll 1 Scope and field of application 1 Omfattning och tillämpning1.1 Scope 1.1 Omfattning1.2 Field of application 1.2 Tillämpning2 Material and heat treatment 2 Material och värmebehandling2.1 Material 2.1 Material2.2 Heat treatment 2.2 Härdning2.3 Hydrogen embrittlement 2.3 Vätesprödhet3 Metallurgicalrequirements 3 Metallurgiskakrav3.1 Surface hardness 3.1 Ythårdhet3.2 Case-hardened depth 3.2 Sätthärdningsdjup3.3 Core hardness 3.3 Kärnhårdhet4 Mechanicalrequirements 4 Mekaniskakrav4.1 Thread-forming capability and thread-formingtorque 4.1 Gängformningsförmåga och gängformnings-moment4.2 Torsional strength 4.2 Vridhållfasthet4.3 Ductility 4.3 Seghet4.4 Hydrogen embrittlement 4.4 Vätesprödhet5 Test methods for metallurgical requirements 5 Provningsmetoder för metallurgiska krav 5.1 Surface hardness 5.1 Ythårdhet5.2 Case-hardened depth 5.2 Sätthärdningsdjup5.3 Core hardness 5.3 Kärnhårdhet6 Test method for mechanical requirements 6 Provningsmetoder för mekaniska krav6.1 Thread-forming capability and thread-formingtorque 6.1 Gängformningsförmåga och gängformnings-moment6.2 Torsional strength 6.2 Vridhållfasthet 6.3 Ductility 6.3 Seghet6.4 Hydrogen embrittlement 6.4 Vätesprödhet1 Scope and field of application 1 Omfattning och tillämpning 1.1 Scope 1.1 OmfattningThread-rolling screws are fasteners which roll a mating thread in the nut element which is capable of receiving ISO-threaded machine screws. Gängpressande skruvar pressar sin egen gänga i muttern. Denna pressade gänga kan senare an-vändas tillsammans med en normalt gängad skruv.This standard covers requirements for case-hardened thread-rolling screws suitable for use in general applications. Denna standard omfattar krav för sätthärdadegängpressande skruvar för användning i generella applikationer.These screws have performance capabilities beyond those normally expected of other types of tapping screws. Dessa skruvar har prestanda utöver vad som normalt kan förväntas för andra typer av gängpressande skruvar.1.2 Field of application 1.2 TillämpningThis standard applies to screws:- with nominal diameter up to and including M12 - with triangular ISO metric thread, profile having diameters and metric coarse thread pitches according to ISO 68 and IS0 261- with trilobular body Denna standard gäller för skruvar:- med nominell gängdiameter upp tom. M12- med triangulär metrisk ISO-gänga vars profil har diametrar och grov stigning enligt ISO 68 och ISO 261- med trilobulär stam2 Material and heat treatment 2 Material och värmebehandling 2.1 Material 2.1 MaterialThese screws shall be made from cold-forming steel of case-hardening quality. Dessa skruvar skall vara tillverkade av kallformnings-stål av sätthärdningskvalitet.2.2 Heat treatment 2.2 VärmebehandlingFinished screws must be case-hardened and tempered in order to meet all the mechanical and performance requirements of this standard. Färdiga skruvar måste vara sätthärdade och anlöpta för att klara alla mekaniska krav och prestandakrav i denna standard.2.3 Embrittlement 2.3 VätesprödhetEmbrittlement can occur where case-hardened fasteners are electro-zincplated. Where an electro- zincplated finish is specified, the parts should be de-embrittled in accordance with ISO 4042 or by a method agreed between the purchaser and the supplier. Vätesprödhet kan förekomma i elförzinkade fäst-element som sätthärdas. I de fall elförzinkning är specificerad skall väteutdrivning utföras enligt ISO 4042 eller enligt metod överenskommen mellan inköparen och leverantören.3 Metallurgical requirements 3 Metallurgiska krav 3.1 Surface hardness 3.1 YthårdhetAfter hardening, the surface hardness shall be - Vickers 450 HV 0,3 min. [3] Ythårdheten skall efter härdning vara - Vickers 450 HV 0,3 min. [3]3.2 Case-hardened depth 3.2 SätthärdningsdjupThe case-hardened depth shall be as given in table 1[3].Sätthärdningsdjupet skall vara enligt tabell 1 [3].Table/Tabell 1Thread Gänga d Case-hardened depth Sätthärdningsdjup min maxM3 0,050,18M4, M5 0,1 0,25M6, M8 0,15 0,28M10, M12 0,15 0,323.3 Core hardness 3.3 KärnhårdhetThe core hardness after heat treatment shall be - Vickers 370 HV max [3]. Kärnhårdheten skall efter härdning vara - Vickers 370 HV max [3].4 Mechanical properties 4 Mekaniska egenskaper4.1 Thread-forming capability andthread-forming torque 4.1 Gängformningsförmåga ochgängformningsmomentThe screws shall form a mating thread without deforming their own thread when driven into a test plate in accordance with section 6.1. During the test, the drive torque shall not exceed the maximum values specified in table 2. The thread rolled by the screw in the test plate shall be able to receive ISO-threaded machine screws [3]. Skruvarna skall kunna pressa en gänga, utan att de-formera sin egen, i provplåt enligt avsnitt 6.1. Under provet får momentet inte överstiga det maximum som specificeras i tabell 2. I den gänga som skruven pressat skall en motsvarande skruv med ISO-gänga kunna monteras [3].4.2 Torsional strength 4.2 VridhållfasthetWhen tested in accordance with section 6.2, the screws shall withstand the minimum torque values given in table 3 for the respective screw thread without deformation occuring [3]. Skruvarna skall vid provning enligt avsnitt 6.2 motstå de i tabell 3 angivna minimimomenten för respektive gänga utan att deformeras [3].4.3 Ductility 4.3 SeghetNo cracks are allowed at head/shank intersection when tested in accordance with section 6.3.Fully threaded screws shall be approved even if cracks should appear in the first thread, provided that the head does not snap off. Sprickor är inte tillåtna i övergången mellan huvud och skaft vid provning enligt avsnitt 6.3.Helgängade skruvar skall dock godkännas även om sprickor uppstår i den första gängan. Huvudet får dock under inga omständigheter lossna.4.4 Hydrogen embrittlement 4.4 VätesprödhetElectro-zincplated screws shall when tested in accordance with section 6.4 withstand the torque specified in table 4 without failure [3]. Elförzinkade skruvar skall vid provning enligt avsnitt 6.4 motstå de i tabell 4 angivna momenten utan att brott uppstår [3].5 Test methods for metallurgicalrequirements 5 Provningsmetoder förmetallurgiska krav5.1 Surface hardness 5.1 YthårdhetHardness test as per Vickers, ISO 6507. The hardness test shall be carried out on a flat surface, preferably on the screw head. Hårdhetsprov enligt Vickers, ISO 6507.Hårdhetsprovet skall utföras på en plan yta, företrädesvis på skruvhuvudet.5.2 Case-hardened depth 5.2 SätthärdningsdjupThe case-hardened depth shall be determined microscopically in a ground longitudinal section at the centre of the thread flank between the major and minor diameters. Sätthärdningsdjupet bestämmes mikroskopiskt i ett slipat längdsnitt mitt på gängflanken mellan ytter- och innerdiameter.5.3 Core hardness 5.3 KärnhårdhetThe hardness test (Vickers) shall be carried out on a ground cross section through the screw in a position which guarantees full minor diameter. Hårdhetsprovet (Vickers) skall utföras på ett slipat tvärsnitt genom skruven i ett läge så att full innerdiameter garanteras.6 Test methods for mechanicalproperties 6 Provningsmetoder förmekaniska krav6.1 Thread-forming capability andthread-forming torque 6.1 Gängformningsförmåga och gäng-formningsmomentThe screws shall in their delivery condition be assembled into the test plate until a thread of full diameter is completely through the test plate. The assembly speed shall not exceed 30 r/min. The test plate shall be of steel with a max. carbon content of 0,23 %. The hardness of the test plate shall be Rockwell B 70 to 85 (HB 125 to 165). The test plate's hole diameter and thickness shall be as per table 2. Skruvarna skall i sitt leveranstillstånd monteras in i en provplåt tills dess att en gänga med full diameter är helt igenom plåten. Monteringshastigheten får inteöverskrida 30 r/min. Provplåten skall vara av stål med en max kolhalt av 0,23 %. Provplåtens hårdhet skall vara Rockwell B 70 till 85 (HB 125 till 165).Provplåtens håldiameter och tjocklek skall vara enligt tabell 2.Table/Tabell 2Thread Gänga d Plate thicknessPlåttjocklekmin maxHole diameterHåldiametermin maxThread-forming torqueGängformningsmomentNm maxM3 2,6 3,4 2,75 2,7751,3 M4 3,6 4,4 3,65 3,68 2,6 M5 4,6 5,4 4,5 4,53 4,8 M6 5,6 6,4 5,4 5,43 7,5 M8 7,6 8,4 7,3 7,33616 M10 9,6 10,4 9,2 9,23628 M12 11,6 12,4 11,1 11,143466.2 Torsional strength 6.2 VridhållfasthetThe screws shall in their delivery condition be clamped in a suitable device, such as a split sleeve (see fig 1) with a threaded blind hole. The clamped portion of the screw must not be damaged. At least two full threads shall be held within the clamping device. Torque shall be applied to the screw by means of a suitable torque measuring device until failure occurs. The failure torque is then read off. Skruvarna skall i sitt leveranstillstånd spännas in i en lämplig anordning, t.ex. en delbar hylsa (se fig 1) med gängat bottenhål. Den inspända delen på skruven får inte skadas och minst två fullständiga gängor skall vara inspända. Med hjälp av en passande mät-utrustning appliceras ett stigande moment tills dess brott inträffar. Brottmomentet avläses.Table/Tabell 3Thread Gänga d Test torque Testmoment Nm min.M3 2,1M4 4,9M5 10M6 17M8 42M10 85M12 150Example of test equipment 9030420.Drawing documentation can be orderedfrom Volvo Corporate Standards dept. 6858 /Exempel på provutrustning 9030420.Ritningsunderlag kan rekvireras frånVolvo Koncernstandard avd. 6858Fig 16.3 Ductility 6.3 SeghetThe sample screw shall be inserted into the hole of a hardened wedge block or other suitable device (see fig 2). The diameter of the hole shall be equal to the maximum major diameter + 0,05 up to M6 and maximum major diameter + 0,1 for M8 to M12. An axial compressive load shall then be applied against the top of the screw. Loading shall be continued until the plane of the underhead bearing surface is bent permanently through 5° with respect to a plane normal to the axis of the screw. Provskruven skall placeras i hålet på en snedbricka eller annan lämplig anordning (se fig 2). Hålets dia-meter skall vara lika gängans maximala ytterdiameter + 0,05 upp till M6 och gängans maximala ytterdia-meter + 0,1 för M8 till M12. En axiell kraft anbringas därefter mot skruvhuvudets ovansida. Lasten skallökas till dess att upplagsytan under skruvhuvudet har fått en permanent lutning av 5° i förhållande till skruv-stammens centrumaxel.Fig 26.4 Embrittlement 6.4 VätesprödhetScrews shall be tested in the finished condition including any protective coatings or lubrication specified. Test nuts may be hardened to permit reusability.The sample screw shall be threaded into a ISO-threaded hole or a nut having thicknesses of at least 1,5 times the nominal screw diameter and tightened with a torque equal to the embrittlement torque specified in table 4 for the applicable screw diameter. The thread run out of the screw may not interfere with the nut. Spacers shall therefore be used for partly threaded screws and can also be used for fully threaded screws to ensure that full thread engagement is maintained within the threaded test nut or hole. The assembly shall remain in this tightened state for 24 hours. The original torque shall then be reapplied prior to the screw being removed. Skruvarna skall provas i sitt leveranstillstånd inklusive eventuell ytbehandling och/eller smörjning. Prov-muttrar får vara härdade i syfte att öka återanvänd-barheten. Provskruven skall gängas i en mutter med ISO-gänga. Mutterns tjocklek skall vara minst 1,5gånger skruvens nominella diameter. Skruven skalldärefter dras åt med ett moment enligt tabell 4 för den givna gängan. Skruvens gängutlopp får ej komma i kontakt med muttern. Brickor skall därför användas för delgängade skruvar och kan även användas förhelgängade skruvar för att garantera fullt gängingrepp i muttern eller hålet. Provskruven skall förbli i dettaåtdragna tillstånd i 24 h. Det ursprungliga momentet skall därefter åter appliceras innan skruven demonteras.Table/Tabell 4Thread Gänga d Test torque Testmoment Nm minM3 2 M4 4,5 M5 9 M6 15 M8 37 M10 80 M12 140。