FCCA - Hometex -Questionnaire - Jan 30 2008 BV
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ACCREDITATION
YES
CERTIFYING AGENCY
LATEST AUDIT DATE
ISO 9001:2000
ISO 14000
OTHERS
C. Key Factory Personnel:
Name
E-mail Address
Managing Director:
General Manager:
5. Copy (ies) of Quality Management System Certificate (if any).
Sample Development Lead Time(From Order Release) _________ (New Item) ________ (Modified Item)Production Lead Time(From Sample Approval) _________ (New Item) ________ (Rebuy Item)
Factory Annual Volume(Last Year) USD: _______ (Total) Container: _______
Factory Estimated Annual Volume(Current Year) USD:_______ (Total)Container:_______
7.
8.
9.
10.
11.
12.
K. Others:
1. Does the factory have Generator?YESNO What is the power capacity? ______________
What percentage of factory capacity can generator supply?
2. Product development includes packaging design and tests that conforms to industry standard (ISTA)
3. Does factory study and apply product safety features during design and development stage?
Country:
Year Established:
Type of Ownership:Single OwnershipPartnershipPrivate Incorporation
Public Traded CompanyBelong to Group (Multinational)Others
Production Area(sq meter):
List all current Sub-contractors: (A sub-contractor is considered to be any factory contracted by main factory to make an entire product or part of the product.)
Total No. of Engineers:
Total No. of Mechanics:
D. Product Range:
Products Made for the Past 12 Months
Total Quantity
Int’l./ National Quality Standard
Example: Bath Towels
4. Factory PD evaluates patterns, and samples per approved specifications.
H. Production Line Details:
Manufacturing Process
Product Category Involved
Maximum Daily Output
Process (List):
Factory Biblioteka ameFactory Address
1.
2.
3.
4.
5.
6.
7.
B. Accredited Quality Management System in place:( If yes, please attach copy of certificates)
Product Category Involved
No. of Units
Ex. Weaving machine
Jet Loom
Foot Rugs
10 units
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
J. Internal Testing Conducted:
1.
2.
3.
4.
5.
6.
5,000 pieces
AQL Level 1.0 used- (Int’l.)
1.
2.
3.
4.
5.
E. Current Items being Produced:
Product
Material
Customer
Ship Date
Quantity
Example: Bath Towels
100% Cotton
Warehouse Area(sq meter):
Total Employees Working for Factory:
Total No. of Employees Dormitories can Accommodate:
Category Produced:
Beddings (Sheets, BIAB, Mattress pads etc.)TowelsSeasonalCurtainsKitchen itemsThrows, RugsOthers: Please specify
Contact Information
Factory
Supplier
Name (in English)
I. D. #
Address
Key Contact Person
Title
Telephone No.
Fax No.
E-mail
A. Factory Overview
Factory Name(in Local Language):
No. of Employees
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
I. List of Major Machinery/ Utilities:(Please attach separate list if not sufficient)
Name of Machinery
Type/ Capacity
2.
3.
4.
Please attach the following upon return of accomplished questionnaire:
1. Flow Chart of Manufacturing Process: (Prefer that said chart includes: Product Development, Incoming Materials
Target Stores
10-26-2007
1,000 pcs.
F. All Main Materials Used for the Past 2 years:
Material Name
Supplier Name
Imported
Country of Origin
Local
Delivery Lead Time
Technical Manager:
Chief Engineer:
QA/ QC Manager:
Production Manager:
Factory Manager:
Total No. of Manufacturing Personnel:
Total No. of QA/ QC Personnel:
Example: Cotton
Ace Industries Inc.
X
Brazil
60 days
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
G. Customer Focus:
Product Development
Yes
No
1. Does factory have systems and procedures to handle customer complaints and quality claims?
Export Rate in percentage:
Factory’s Current Major Customers:
Name: MarketPercentage:
Name: MarketPercentage:
Name: MarketPercentage:
Name: MarketPercentage:
Control, Process & Production Control, In-house Lab test, & Final Inspection.)
2. Quality Division Organizational Chart
3. Factory Organizational Chart
4. Factory Floor Plan
Factory Pre-Audit Questionnaire
(Home Textile)
Wal-Mart Dept.No.Date :__________________(mm/dd/yy)
Wal-Mart Merchandiser Name & email address: ______________________________
YES
CERTIFYING AGENCY
LATEST AUDIT DATE
ISO 9001:2000
ISO 14000
OTHERS
C. Key Factory Personnel:
Name
E-mail Address
Managing Director:
General Manager:
5. Copy (ies) of Quality Management System Certificate (if any).
Sample Development Lead Time(From Order Release) _________ (New Item) ________ (Modified Item)Production Lead Time(From Sample Approval) _________ (New Item) ________ (Rebuy Item)
Factory Annual Volume(Last Year) USD: _______ (Total) Container: _______
Factory Estimated Annual Volume(Current Year) USD:_______ (Total)Container:_______
7.
8.
9.
10.
11.
12.
K. Others:
1. Does the factory have Generator?YESNO What is the power capacity? ______________
What percentage of factory capacity can generator supply?
2. Product development includes packaging design and tests that conforms to industry standard (ISTA)
3. Does factory study and apply product safety features during design and development stage?
Country:
Year Established:
Type of Ownership:Single OwnershipPartnershipPrivate Incorporation
Public Traded CompanyBelong to Group (Multinational)Others
Production Area(sq meter):
List all current Sub-contractors: (A sub-contractor is considered to be any factory contracted by main factory to make an entire product or part of the product.)
Total No. of Engineers:
Total No. of Mechanics:
D. Product Range:
Products Made for the Past 12 Months
Total Quantity
Int’l./ National Quality Standard
Example: Bath Towels
4. Factory PD evaluates patterns, and samples per approved specifications.
H. Production Line Details:
Manufacturing Process
Product Category Involved
Maximum Daily Output
Process (List):
Factory Biblioteka ameFactory Address
1.
2.
3.
4.
5.
6.
7.
B. Accredited Quality Management System in place:( If yes, please attach copy of certificates)
Product Category Involved
No. of Units
Ex. Weaving machine
Jet Loom
Foot Rugs
10 units
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
J. Internal Testing Conducted:
1.
2.
3.
4.
5.
6.
5,000 pieces
AQL Level 1.0 used- (Int’l.)
1.
2.
3.
4.
5.
E. Current Items being Produced:
Product
Material
Customer
Ship Date
Quantity
Example: Bath Towels
100% Cotton
Warehouse Area(sq meter):
Total Employees Working for Factory:
Total No. of Employees Dormitories can Accommodate:
Category Produced:
Beddings (Sheets, BIAB, Mattress pads etc.)TowelsSeasonalCurtainsKitchen itemsThrows, RugsOthers: Please specify
Contact Information
Factory
Supplier
Name (in English)
I. D. #
Address
Key Contact Person
Title
Telephone No.
Fax No.
A. Factory Overview
Factory Name(in Local Language):
No. of Employees
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
I. List of Major Machinery/ Utilities:(Please attach separate list if not sufficient)
Name of Machinery
Type/ Capacity
2.
3.
4.
Please attach the following upon return of accomplished questionnaire:
1. Flow Chart of Manufacturing Process: (Prefer that said chart includes: Product Development, Incoming Materials
Target Stores
10-26-2007
1,000 pcs.
F. All Main Materials Used for the Past 2 years:
Material Name
Supplier Name
Imported
Country of Origin
Local
Delivery Lead Time
Technical Manager:
Chief Engineer:
QA/ QC Manager:
Production Manager:
Factory Manager:
Total No. of Manufacturing Personnel:
Total No. of QA/ QC Personnel:
Example: Cotton
Ace Industries Inc.
X
Brazil
60 days
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
G. Customer Focus:
Product Development
Yes
No
1. Does factory have systems and procedures to handle customer complaints and quality claims?
Export Rate in percentage:
Factory’s Current Major Customers:
Name: MarketPercentage:
Name: MarketPercentage:
Name: MarketPercentage:
Name: MarketPercentage:
Control, Process & Production Control, In-house Lab test, & Final Inspection.)
2. Quality Division Organizational Chart
3. Factory Organizational Chart
4. Factory Floor Plan
Factory Pre-Audit Questionnaire
(Home Textile)
Wal-Mart Dept.No.Date :__________________(mm/dd/yy)
Wal-Mart Merchandiser Name & email address: ______________________________