拜尔塑胶材料在电脑类产品上的应用

Bayer Plastic for PC Application 拜耳塑料在个人计算机上的应用1.Instruction of Bayer material 拜耳材料的介绍2.Running Application in the Market 在市场中的应用3.CAE Case Study CAE 案例研究Bayer’s materials for NB’s main partPart D: Logic Lower B. FR3008, FR3002, B. FR3020, FR3021Part A: LCD Cover B. FR3021, FR3021 HFPart C: Logic Upper B. FR3008, FR3002, B. FR3020, FR3021M. 1899, 6265Strip Cover B. FR3008, FR3020M.6265Part B: LCD BezelB. FR3002, FR30008B. FR3020M. 1899Trace PadPC Housing/LENS 通用品级/非阻燃GP GradesB. T45 PGB. FR3020不透明, 電鍍級opaque, plating grade阻燃品级Not reinforced,Flame RetardantGrades增强阻燃品级Reinforced FRgradesB. FR3021 /FR3021 HFB. FR3002M. 6265 / 6165X5%矿纤补强,不透明5% talc reinforced, opaque,UL94 V-0@0.75mm15%矿纤补强, 不透明15% talc reinforced, opaque,UL94 V-0@ 1.2 ~ 1.5mm不透明, 阻燃opaque, UL94 V-0@1.2mm半透明, 阻燃translucent, UL94 V-0@0.75mm注(REMARK): B. ÆPC/ABS M. ÆPC B. FR3008/ FR3010不透明, 阻燃opaque, UL94 V-0@1.5mm M. GF9001高流动, 15%玻纤补强High flow, 15% GF reinforced,UL94 V-0@75mmM. 1899不透明, , 阻燃, 高流動opaque, UL94 V-0@0.75mm,high flowM. 2405/ 2407透明, 中低粘度Transparent, medium to lowviscosityB. FR410不透明, 阻燃opaque, UL94 V-0@0.6mm M. 6555/ 6557透明, 阻燃transparent, UL94 V-0@3.0mm M. 942520%玻纤补强20% GF reinforced,Bayblend T45 PG •PC+ABS 合金, 非增强•可电镀•UL 94 HB•热变形温度HDT Af at 95o C •良好的冲击强度High Impact Strength •IZOD 缺口冲击强度Izod impact notched strength 40KJ/m2•易加工easy processingMakrolon2405/ 2407非增强, 透明, 中低粘度品级聚碳酸酯none-reinforced, Transparent,medium to low viscosityPolycarbonateIZOD 缺口冲击强度@ 23o C is 70KJ/m2热变形温度HDT Af at 125o C易加工easy processing2405: 含脱模剂2407: 含脱模剂和UV稳定剂Bayblend FR3010•FR-(PC+ABS) blends, non-reinforced 非增强阻燃PC/ABS合金•UL 94 V-0 at 1.5mm, new FR system (BDP), less gassing.新的阻燃系统(BDP) ，加工时瓦斯气少•Good heat resistance and mechanical performance具有优良的耐热性和良好的机械性能•HDT Af at 90o C•High impact Strength很强的冲击强度,Izod impact notched strength缺口冲击强度35KJ/m2•Excellent chemical resistanceand hydrolysis resistance优良的耐化学性和抗水解性•higher heat resistance application有高耐热要求的外壳材料应用Bayblend FR3008•FR-(PC+ABS) blends, non-reinforced 非增强阻燃PC/ABS合金•UL 94 V-0 at 1.5mm, new FR system (BDP), less gassing.新的阻燃系统(BDP), 加工时瓦斯气少•HDT Af at 85o C•Hydrolysis stability improved改良的水解稳定性•Excellent Creep resistance极好的抗儒变性•excellent impact strength极好的耐冲击;Izod impact notched strength缺口冲击强度30KJ/m2•easy processing易加工成型Bayblend FR3002•FR-(PC+ABS) blends, non-reinforced 非增强阻燃PC/ABS合金•New grades for NB, PDA, ….; for thin wall application应用在笔记本电脑和PDA上的新产品等级,适用于薄壁应用•UL 94 V-0 at 1.2mm, new FR system (BDP), less gassing.新的阻燃系统(BDP) ，加工时瓦斯气少•HDT Af at 85o C•High impact Strength, 很强的冲击强度,Izod impact notched strength缺口冲击强度30KJ/m2•easy processing易加工成型Bayblend FR410•FR-(PC+ABS) blends, non-reinforced 非增强阻燃PC/ABS合金•New grades for ultra-thin wall application适用于超薄壁应用•UL 94 V-0 at 0.6mm,•good balance of flow, impact and improved hydrolysis resistance 流动性/ 冲击性能/ 水解稳定性的最佳平衡•Excellent Chemical Resistance优良的耐化学性•High impact Strength, 很强的冲击强度,Izod notched Impact strength缺口冲击强度534 J/m ( ASTM D256 )•HDT Af at 85o CMakrolon6555 / 6455 非增强, 透明, 中粘度品级聚碳酸酯none-reinforced, transparent,medium viscosity Polycarbonate IZOD 缺口冲击强度@ 23o C is80KJ/m2UL94 V-0 @ 3.0mm热变形温度HDT Af at 124o C6555: 含脱模剂6557: 含脱模剂和UV稳定剂Makrolon6265 / 6165X非增强,半透明, 高流動品级聚碳酸酯none-reinforced, translucent, Polycarbonate MVR (300/1.2) of 6265: 19cm³/10 min MVR (300/1.2) of 6165X : 28cm³/10 minIZOD 缺口冲击强度Izod impact notched strength@ 23o C is 12KJ/m2UL94 V-0 @ 0.75mm热变形温度HDT Af at 124o C低粘度low viscosity易加工easy processingHigh Flow / Impact Modified PC Makrolon1899非增强,高流動冲击改性品级聚碳酸酯high flow impact modified PolycarbonateIZOD 缺口冲击强度Izod impact notched strength@ 23o C is 64 KJ/m2UL94 V-0 @ 0.75mm改善的耐化学性Improve chemical resistance热变形温度HDT Af at 96o C低粘度low viscosity易加工easy processingBayblend ®FR 3020Bayblend FR3020•FR-(PC+ABS) blends, 5% talc reinforced 阻燃PC/ABS 合金,5%矿纤补强•thin wall application, good balance in flow, stiffness and impact performance 适用于薄壁,流动性/ 刚性/ 冲击性能的最佳平衡•UL 94 V-0 at 0.75mm ,new FR system (BDP), less gassing. 新的阻燃系统(BDP) ，加工时瓦斯气少•HDT Af at 85o C•Izod impact notched strength 缺口冲击强度11KJ/m 2•easy processing 易加工成型Bayblend FR3021•FR-(PC+ABS) blends, with 15% talc reinforced 阻燃PC/ABS合金, 15%矿纤补强•New grades for NB为笔记本电脑开发的新级别•High rigidity to overcome strict pressure test (protect LCD panel)很强的刚性能够通过严格的压力测试(保护LCD面板)•UL 94 V-0 at 1.5mm,new FR system (BDP), less gassing.新的阻燃系统(BDP) ，加工时瓦斯气少•HDT Af at 84o C•easy processing易加工成型Bayblend FR3021HF•FR-(PC+ABS) blends, with 15% talc reinforced阻燃PC/ABS合金, 15%矿纤补强•New grades for IMR process为模内转印工法开发的新级别•Melt viscosity is 25% lower than DP3021融熔黏度较DP3021 减少25%•High rigidity to overcome strict pressure test (protect LCD panel)很强的刚性能够通过严格的压力测试(保护LCD面板)•UL 94 V-0 at 1.2mm, new FR system (BDP), less gassing.新的阻燃系统(BDP) ，加工时瓦斯气少•HDT Af at 84o C•easy processing易加工成型Makrolon GF9001•Flame retardant Polycarbonate, with 13% milled fiber reinforced13% 玻纤增强阻燃级聚碳酸酯•Low viscosity; good surface quality低黏度, 良好的表面•thin wall application, good balance in flow, stiffness and impact performance 适用于薄壁, 流动性/ 刚性/ 冲击性能的最佳平衡•UL 94 V-0 at 0.75mm,•VST at 144o C•easy processing易加工成型Makrolon9425•Flame retardant Polycarbonate, with 20% glass fiber reinforced 20% 玻纤增强阻燃级聚碳酸酯•high viscosity;高黏度•High Tensile Modulus, 5900 MPa高拉伸模量•UL 94 V-0 at 1.5mm,•VST at 147o C拜耳相关塑胶材料建议加工成型温度Bayblend T grades Bayblend FR grades Makrolon 2400Rear240 – 260220 – 235230 – 255Middle 250 – 270230 – 245265 – 290Front 260 – 280240 – 260275 – 300Nozzle 250 – 265250 – 265265 – 280240 – 285220 – 270280 – 30065 – 10060 – 8065 - 10570 – 140 MPa70 – 110 MPa 70 – 140 MPamoderateSlow to moderate moderate to fast50 - 75 rpmMaterialBarrel Temperature (actual) oC2Melt Temperature (oC)Screw SpeedClamping PressureMold Temperature (oC)Injection Pressure Holding Pressure Back Pressure Injection Speed Cushion40-70 rpm 50-75% injection pressure350 –700 KPa3 - 6 mm。