Ag wire - v1 2013
Schurter PG05 1孔无线滤波器入口模块说明说明书
1IEC Appliance Inlet C14 with Fuseholder 1- or 2-pole, Line Switch 2-pole and Voltage SelectorOrder required accessories separatelySee below:Approvals and CompliancesC1470° CDescription- Panel mount :Screw-on version from front or rear side, snap-in version from front side- 4 Functions :Appliance Inlet Protection class I , Line Switch 2-pole , Fuseholder with interchangeable fuse drawer for Fuse-links 5x20 mm or 6.3x32 mm , with or without voltage selector (step) - V-Lock notch standard- Meets the requirements of IEC 60335-1 for appliances in unattended use. This includes the enhanced requirements of glow wire tests acc. to IEC 60695-2-12 and -13.- Quick connect terminals 4.8 x 0.8 mmCharacteristics- All single elements are already wired- The fuse drawer ?Fingergrip? can be removed by hand - Suitable for use in equipment according to IEC/UL 60950Other versions on request- Line switch, illuminated- Line switch with other rocker marking - Line switch 1-pole- For protection class II (without CCC approval)References Alternative: version with line filter CDWeblinkspdf datasheet , html-datasheet , General Product Information , Distributor-Stock-Check , Accessories , Detailed request for product , MicrositeT echnical DataRatings IEC10 A / 250 VAC; 50 Hz Ratings UL/CSA 10 A / 125 VAC; 60 Hz Dielectric Strength> 3 kVAC between L-N > 4 kVAC between L/N-PE (1 min/50 Hz)Allowable Operation Tempe-rature-25 °C to 70 °CIP-Protection from front side IP 40 acc. to IEC 60529Insulation cover Suitable for appliances with protection class I acc. to IEC 61140TerminalQuick connect terminals 4.8 x 0.8 mm , tin-platedPanel Thickness SScrew: max 8 mmMounting screw torque max 0.5 Nm Snap-in: 1.5/2/2.5 mmMaterial: HousingThermoplastic, black, UL 94V-0appliance inlet/-outletC14 acc. to IEC 60320-1,UL 498, CSA C22.2 no. 42 (for cold conditions) pin-temperature 70 °C, 10 A, Protection Class IFuseholder1 or2 pole, Shocksafe category PC2 acc. to IEC 60127-6,for fuse-links 5 x 20 or 6.3 x 32 mm Rated Power Acceptance @ Ta 23 °C5 x 20: 2.5 W (1 pole)/ 2 W (2-pole) per pole6.3 x 32: 3.15 W (1 pole)/ 2.5 W (2-pole) per polePower Acceptance @ Ta > 23°C Admissible power acceptance at higher ambient temperature see derating cur-vesLine SwitchRocker switch 2-pole, non-illuminated, acc. to IEC 61058-1 Technical DetailsVoltage Selectoroptional, step, 2-4 digitsApprovals and CompliancesDetailed information on product approvals, code requirements, usage instructions and detailed test conditions can be looked up in Details about ApprovalsApprovalsThe approval mark is used by the testing authorities to certify compliance with the safety requirements placed on electronic products. Approval Reference T ype: KDApproval Logo Certificates Certification Body DescriptionVDE Approvals VDE Certificate Number: 40029908UL Approvals UL UL File Number: E93617CSA Approvals CSACSA Certification Record: 38456CQC Approvals CQC CCC Certificate Number: 2010010204409773 Product standardsProduct standards that are referencedOrganization Design StandardDescriptionDesigned according to IEC 60320-1Appliance couplers for household and similar general purposesDesigned according to IEC 60127-6Miniature fuses. Part 6. Fuse-holders for miniature fuse-linksDesigned according to IEC 61058-1Switches for appliances. Part 1. General requirementsDesigned according to UL 498Standard for Attachment Plugs and ReceptaclesDesigned according to CSA C22.2 no. 42General Use Receptacles, Attachment Plugs, and Similar Wiring Devices Application standardsApplication standards where the product can be usedOrganization Design StandardDescriptionDesigned for applications acc.IEC/UL 60950IEC 60950-1 includes the basic requirements for the safety of informationtechnology equipment.Designed for applications acc.IEC 60601-1Medical electrical equipment - Part 1: General requirements for basicsafety and essential performanceDesigned for applications acc.IEC 60335-1Safety of electrical appliances for household and similar purposes. Meetsthe requirements for appliances in unattended use. This includes the en-hanced requirements of glow wire tests acc. to IEC 60695-2-12 and -13. CompliancesThe product complies with following Guide LinesIdentification Details Initiator DescriptionCE declaration of conformity SCHURTER AG The CE marking declares that the product complies with the applicablerequirements laid down in the harmonisation of Community legislation onits affixing in accordance with EU Regulation 765/2008.RoHS SCHURTER AG EU Directive RoHS 2011/65/EUChina RoHS SCHURTER AG The law SJ / T 11363-2006 (China RoHS) has been in force since 1 March2007. It is similar to the EU directive RoHS.REACH SCHURTER AG On 1 June 2007, Regulation (EC) No 1907/2006 on the Registration,Evaluation, Authorization and Restriction of Chemicals 1 (abbreviated as"REACH") entered into force.MicrositeV-Lock SCHURTER AG V-Lock system are based on a matching plug-dose combination. Theconnector is equipped with a notch intended for use with the latchingcordset. The cord latching system prevents against accidental removal ofthe cordset.White paperGlow wire test SCHURTER AG Meets the requirements of IEC 60335-1 for appliances in unattended use.This includes the enhanced requirements of glow wire tests acc. to IEC60695-2-12 and -13.Medical Equipment SCHURTER AG Suitable for use in medical equipment according to IEC/UL 60601-123Dimensions [mm]Screw-on mounting+0.2Snap-in mounting+0.2Diagramswithout voltage selector1-polewithout voltage selector2-polewith voltage selector1-polewith voltage selector2-pole4Derating Curves Fuses5 x 20 mm (1-pole)A d m i s s i b l e p o w e r a c c e p t a n c e i n W a t t1.51.00.50.02.52.0Ambient air temperature Ta °C Fuses5 x 20 mm (2-pole, per pole)A d m i s s i b l e p o w e r a c c e p t a n c e i n W a t t p e r p o le2.01.51.00.50.0Ambient air temperature Ta °CFuses6.3 x 32 mm (1-pole)A d m i s s i b l e p o w e r a c c e p t a n c e i n W a t t1.51.00.50.02.52.0Ambient air temperature Ta °C Fuses6.3 x 32 mm (2-pole, per pole)A d m i s s i b l e p o w e r a c c e p t a n c e i n W a t t p e r p o le1.51.00.50.02.52.0Ambient air temperature Ta °CAll VariantsPackaging unit 20 PcsRequired AccessoryDescriptionFusedrawer 3Fusedrawer for Fuse Links 5x20 mm resp. 6.3x32 mmFingergrip, 5 x 20, 2-pole, Voltage Selector4303.2014.00Fingergrip, 5 x 20, 2-pole, Voltage Selector, 100, 120, 220, 2404303.2014.01Fingergrip, 5 x 20, 2-pole, Voltage Selector, 110, 150, 2204303.2014.02Fingergrip, 5 x 20, 2-pole, Voltage Selector, 110, 2204303.2014.03...AccessoriesWire HarnessWire harness for SCHURTER productsAssorted CoversRear Cover0859.0074Cord retaining kitsCord retaining strain reliefFlat head, A4700.0001Mating Outlets/ConnectorsCategory / DescriptionAppliance Outlet Overview completeIEC Appliance Outlet F, Screw-on Mounting, Front Side, Solder Terminal4787IEC Appliance Outlet F, Snap-in Mounting, Front Side, Solder or Quick-connect Terminal4788IEC Appliance Outlet F or H, Screw-on Mounting, Front Side, Solder, PCB or Quick-connect Terminal5091Appliance Outlet further types to KDConnector Overview complete4782 Mounting: Power Cord, 3 x 1 mm² / 3 x 18 AWG, Cable, Connector: IEC C1347824785 Mounting: Power Cord, 3 x 1 mm² / 3 x 18 AWG, Cable, Connector: IEC C1347854300-06 Mounting: Power Cord, 3 x 1 mm² / 3 x 18 AWG, Cable, Connector: IEC C134300-06IEC Connector C15 for hot conditions 120°C, Rewireable, Straight4781IEC Connector C15 for hot conditions 120°C, Rewireable, Angled4784Connector further types to KD...56Mating Outlets/Connectors shutteredPower Cord Overview completeVAC13KS, Overview, diverse Connector IEC C13, cord end:VAC13KSPower Cord further types to KDThe specifications, descriptions and illustrations indicated in this document are based on currentinformation. All content is subject to modifications and amendments. Information furnished is believed 11.09.2018。
SIPLUS ET 200SP F-DQ 8x24VDC 0.5A 产品说明书
● EN 50155
Yes; Rail vehicles - temperature class OT1, ST1/ST2, horizontal mounting position
● EN 61373
Yes; Rail vehicles - vibrations and shocks: Category 1 Class A/B
Data sheet
6AG2136-6DC00-1CA0
SIPLUS ET 200SP F-DQ 8x24VDC/0.5A rail based on 6ES7136-6DC000CA0 with conformal coating, -30…+60 °C, OT1 with ST1/2 (+70 °C für 10 minutes), fail-safe digital outputs Cat. 4, PL e (EN ISO 13849-1) up to SIL 3 (IEC 61508)
F-DQ 8x24 V DC/0.5 A PP HF
Yes BU type A0 CC02
Yes; I&M0 to I&M3
24 V 20.4 V 28.8 V Yes
75 mA; without load 21 mA; From the backplae; 5 bytes non-RIOforFA; 6 bytes RIOforFA 6 byte; 5 bytes non-RIOforFA; 6 bytes RIOforFA
0.5 A; note derating data in the manual 3 A; note derating data in the manual
3 A; note derating data in the manual 2.5 A; note derating data in the manual 2 A; note derating data in the manual 2 A; note derating information in the manual; only with configured slots to the left and right of the module
PG0703P_C02A 等产品的编程手册说明书
目录1. 远程控制概述 (1)1.1 如何远程控制 (1)1.2 通信协议 (3)1.3 远程控制功能 (5)2. SCPI简介 (10)2.1 命令格式 (10)2.2 符号说明 (10)2.3 参数类型 (11)2.4 命令缩写 (12)3. 模式共用命令 (13)3.1 IEEE公用命令子系统 (13)3.2 系统命令 (15)3.3 存储命令 (20)3.4 显示控制 (21)3.5 模式命令 (22)3.6 扫描命令 (22)4. 频谱分析模式 (24)4.1 仪器模式命令 (24)4.2 Initiate命令子系统 (24)4.3 Sense命令子系统 (25)4.4 Calculate命令系统 (43)4.5 Measurement命令系统 (58)4.6 触发 (72)4.7 TG (73)4.8 调制解调 (75)5. 矢量网络分析模式 (77)5.1 频率控制 (77)5.2 幅度控制 (78)5.3 带宽控制 (80)5.4 扫描控制 (80)5.5 TG (81)5.6 迹线 (81)5.7 光标 (85)6. 故障定点分析模式 (98)6.1 频率控制 (98)6.2 幅度控制 (99)6.3 扫描控制 (100)6.4 迹线 (101)6.5 光标 (102)6.6 测量 (105)7. 调制分析模式 (110)7.1 频率控制 (110)7.2 幅度控制 (111)7.3 带宽控制 (112)7.4 扫描控制 (113)7.5 迹线 (114)7.6 光标 (117)7.7 测量 (119)7.8 触发 (124)8. 实时频谱分析模式 (126)8.1 频率控制 (126)8.2 幅度控制 (129)8.3 带宽控制 (131)8.4 扫描控制 (132)8.5 迹线 (134)8.6 光标 (137)8.7 触发 (139)8.8 测量 (142)9. EMI测量 (145)9.1 频率控制 (145)9.2 幅度控制 (147)9.3 带宽控制 (150)9.4 扫描控制 (151)9.5 迹线 (153)9.6 光标 (155)9.7 限制 (159)10. 编程示例 (168)10.1 使用VISA的编程示例 (168)10.2Sockets/Telnet示例 (182)SIGLENT 1. 远程控制概述分析仪支持通过USB、LAN、GPIB-USB接口与计算机进行通信。
电子零件结构介绍
21
Socket 零件结构
Socket 外观图
X-ray图
22
Socket 零件结构
Add CPU Cu Lead
PCB
Solder Ball
23
Socket 结构图
Socket Solder Ball 切片图
24
THE END
�
13
PQFP结构图 结构图
QFP外观图
EMC Silicon Chip Cu L/F Epoxy Cu Lead Frame
Gold Wire
Cu L/F
结构示意图
14
PQFQ结构图 结构图
Gold Wire IC EMC
Solder Lead QFP实物剖面图
PCB
15
PQFQ结构图 结构图
1
电子零件结构介绍
2
电阻 电 子 零 件 被动 电容 电感 主动
被动元件:当施以电信 号时不改变本身特性, 即提供简单的,可重复 的反应.
二极体 主动元件:在模拟或数 字电路中,可以自己控 三极体 制电压和电流,以产生 增益或开关作用,即对 IC 施加信号有反应,可以 改变自己的基本特性.
3
第一部分
7
电容结构图
Pd/PdAg/Ni Sn
Ni
Ag/Cu
陶瓷
8
电容结构图
电容外观图
实物剖面图
9
其它电容结构图
实物剖面图1
实物剖面图2
实物剖面图3
10
三极体
复合型管 外 观 图 (有两个三极管)
三极管的符号表示
N P N P N P
11
三极体
实物剖面图
12
Silvertel Ag9724-FL V1.0 低成本全功能 PoE 模块商品说明书
Ag9724-FLV1.0 July 14Low Cost Fully Featured PoE module for the PDPower & Telecom Module SolutionsNote: The device specifications are based on preliminary data and are subject to change. Contact Silver Telecom Representative for up-to-dateinformation.∙ IEEE802.3af compliant POE ∙ Small SIL package56mm(L)x18mm(W)x14mm(H)∙ Low output ripple and noise ∙ Class Programming∙ Industrial temperature range∙ Overload, thermal and short-circuit protection∙ Wide input voltage range∙ 24V o/p version of the Ag9700-FL ∙ 1500V isolation (input to output) ∙ Integral DC/DC converter ∙Simple integrationSilvertel’s Ag9724-FL is a fully featured PoE PD module designed as a high performance low cost alternative to the Ag9424-2BR. The module conforms to the IEEE802.3af Power-over-Ethernet standard, extracting power from a twisted pair Cat 5 Ethernet cable. This complete solution provides 1.5kV isolation, PoE signature, integral DC/DC converter and allows the power classification to be set. Ag9724-FL provides a complete solution using just one extra low cost component.Ag9724-FL will accept power from either the spare or data pair of the Ethernet cable, enabling the device to be powered from mid- or end-span PSEs.The integrated optimised DC/DC converter operates over a wide input voltage range providing a high efficiency, regulated, very low ripple output. In addition: overload, over temperature and short-circuit protection is included. This 24V output module is an addition to the existing Ag9700-FL series 3.3V, 5V and 12V versions. The module output is easily adjusted using a simple pull up/down resistor.The Ag9724-FL also includes on-board diode bridges and POE signature circuitry for full IEEE PoE compatibility. This signature is required by the Power Sourcing Equipment (PSE) before it will provide power to the port. The module will operate over the industrial temperature range with an ambient of -40︒C to +85︒C.Ag9724-FL is ideal as a cost effective solution for POE applications e.g. Access control, home automation products and WAPs.。
半导体成本_CostDown金线AuWire—Ag Wire
◆使用产品 ST384AG161811P
1st BOND 2nd BOND
Ag_WIRE AST1618
汇总
Device单价如下： ▶ ST384 AuWire 单价: 0.0249$ ▶ ST384 Ag Wire单价：0.0226$ ▶ ST384 Ag Wire单价：0.0224$
Cost節省：9.0%~10.0%
█ █
3.使用机器·资材
◆使用设备 K&S社制 ： ConnxLED #41 ST23G 新規Clamp使用
Ag_WIRE AST1618
汇总
MIN Cost Down（Ag Wire对比Au Wire单价80% Down）
Product_ Global_Material_Des Group c Material_Desc 384 ST384-RG-11P COMMON_SUB_MATERIAL 384 ST384-RG-11P AG_PASTE/ABLEBOND_84-1LMISR4K(8OZ) 384 ST384-RG-11P ST384-RG-11P_P/Fee 384 ST384-RG-11P AU_WIRE/30UM-BE(1000M) 384 ST384-RG-11P CHIP_PT/TD1-06S(DS) 384 ST384-RG-11P SOLDER/BAR_BCSCS700-SCS7 384 ST384-RG-11P EMC/NT309HK-11000(40*33) 384 ST384-RG-11P P1_Sub_Material 384 ST384-RG-11P LEAD_FRAME/TO-92(CN) Purchase KSY AUS KSY AUS KSY AUS KSY KSY 改善前 0.0013 60.9554 0.0053 0.6771 0.0032 30.9098 30.5765 0.0009 0.0070 改善后 0.0013 60.9554 0.0053 0.1354 0.0019 30.9098 30.5765 0.0009 0.0070 Usage 1 0.000007 1 0.002 1 0.000037 0.00011 1 1 YLD 100.00% 96.00% 96.00% 96.00% 96.00% 96.00% 96.00% 100.00% 96.00% 改善前 0.0013 0.0004 0.0055 0.0014 0.0033 0.0012 0.0035 0.0009 0.0073 0.0249 MIN Down 改善后 0.0013 0.0004 0.0055 0.0003 0.0020 0.0012 0.0035 0.0009 0.0073 0.0224 0.0025 备注
基于倒金字塔减反射结构的多晶黑硅及其高效太阳电池
基于倒金字塔减反射结构的多晶黑硅及其高效太阳电池沈鸿烈;蒋晔【摘要】采用酸体系的纳米重构(Nano structure rebuilding,NSR)溶液对黑硅纳米结构进行重构,得到不同尺寸的倒金字塔减反射微结构,实现了低成本纳米减反射微结构多晶黑硅(M ulticrystalline-black silicon,mc-bSi)太阳电池的量产.先用Ag 金属催化腐蚀(Metal assisted chemical etching,MACE)对砂浆切割(Multi wire slurry sawn,MWSS)多晶硅片(Multicrystalline silicon,mc-Si)进行了研究,发现倒金字塔结构的面夹角均为54.7°,且500 nm尺寸大小的倒金字塔结构黑硅太阳电池的转换效率达到了18.62%,电池的表面反射率降低至3.29%.研究了Ag/Cu双原子催化腐蚀法对金刚线切割(Diamond wire sawn,DWS)多晶硅片的制绒效果,发现多晶硅片表面金刚线切割痕几乎消失不见,采用倒金字塔尺寸为600 nm的DWS 片样品制备出了性能最佳的太阳电池,其开路电压Voc为640 mV,短路电流密度Jsc为37.35 A/cm2,填充因子FF为79.91%,最高效率为19.10%,高于同结构的M WSS多晶黑硅太阳电池.%Different scales of the inverted pyramid structure are obtained by the acidic nano structure re-building (NSR) process ,w hich realizes the mass prodution of high efficiency nanostructured multicrys-talline-black silicon (mc-bSi) solar cells with low cost .Firstly ,the multi wire slurry sawn (MWSS) of multi crystalline silicon (mc-Si) is investigated through silver metal assisted chemical etching (M ACE) . Results show that the dihedral an gels of inverted pyramid maintain at 54 .7° . The inverted pyramid structured mc-bSi solar cell shows the best efficiency of18 .62% ,with 500 nm inverted pyramid struc-ture by 400 s NSR treatment at 50 °C ,and the surface reflectance is 3 .29% .Furthermor e ,the paperstudies the texture property obtained by Ag/Cu MACE method and NSR treatment on diamond wire sawn (DWS) mc-Si .The research results show that the saw marks on DWS mc-Si surface are nearly dis-appeared .We obtain the optimal DWS mc-Si solar cell with the same size of 600 nm invert pyramid sam-ple ,with V oc , Jsc and FF at 640 mV ,37 .35 A/cm2 and 79 .91% ,respectively ,and the maximum con-version efficiency is 19 .10% w hich is higher than that of M WSS mc-bSi solar cell .【期刊名称】《南京航空航天大学学报》【年(卷),期】2017(049)005【总页数】9页(P744-752)【关键词】多晶硅;黑硅;倒金字塔;金刚线切割;太阳电池【作者】沈鸿烈;蒋晔【作者单位】南京航空航天大学材料科学与技术学院 ,江苏省能量转化材料与技术重点实验室 ,南京 ,210016;南京航空航天大学材料科学与技术学院 ,江苏省能量转化材料与技术重点实验室 ,南京 ,210016【正文语种】中文【中图分类】TB34;TN36晶体硅太阳电池占据着光伏市场的主导地位，且多晶硅因其低成本的优势，占了较大的份额。
介入中导丝的选择
improves steering preserves tactile feedback
Classic “Guidant”Tactile Feedback
Whisper
Core-to-Tip
r•feoPdlrMfauescoetedricsebatamatccktetiipCtluearvlltoartriptroMhflaonraetCmtihpeotaICl E PT
Design Highlights:
• Polymer-tip, hydrophilic • Core-to-tip with moderate support • Graduated tip stiffness in the family • Modified RESPONSEASE™ parabolic grind • DURASTEEL™ core material • Single lesion measurement marker
The DURASTEEL™ core material of the HITORQUE PILOT™ family is stronger than
conventional stainless steel for improved core strength and tip shape retention. DURASTEEL™
transmission and in-lesion tip control.
The HI-TORQUE PILOT™ guide wires maintained their tip shape better than competitive wires after passing through a tortuous path model.
TTT-Ag-Bongding-wire新
Property Density(g/cm 3 ) ElectricalResistivity(μΩ・cm) TemperatureCoefficient(10 MeltingPoint(degC) SpecificHeat(J/K/cm
3
4N-Au 19.3 2.3 3.9 1063 0.13
-6
Confidential
Free Air Ball
Bonding Wire Division
6
FAB Shape (TS-H1)
TATSUTA ELECTRIC WIRE & CABLE CO., LTD.
苏州中能电子科技有限公司
CNET Elec-Tech (Suzhou) Co.,Ltd
Confidential
Confidential
1st Bond
Bonding Wire Division
1st Ball Shape
TATSUTA ELECTRIC WIRE & CABLE CO., LTD.
苏州中能电子科技有限公司
CNET Elec-Tech (Suzhou) Co.,Ltd
Confidential
苏州中能电子科技有限公司
CNET Elec-Tech (Suzhou) Co.,Ltd
Confidential
Bonding Wire Division
5
苏州中能电子科技有限公司
CNET Elec-Tech (Suzhou) Co.,Ltd
TATSUTA ELECTRIC WIRE & CABLE CO., LTD.
2nd Bondability
Bonding Wire Division
NS-205AG 5-Port 工业级 10 100 1000 Mbps Ethernet 交换机用
NS-205AGUnmanaged 5-Port Industrial 10/100/1000 Mbps Ethernet SwitchIntroductionThe NS-205AG is 5-port unmanaged gigabit switches that support10/100/1000 Base-T, with a 10/100/1000M auto negotiation featureand auto MDI/MDI-X function. It can connect 5 workstations andautomatically switches the transmission speed (10 Mbps or 100Mbps or 1000 Mbps) for corresponding connections.That is an ideal solution for bandwidth-hungry applications (such ashigh resolution digital image transmission, video/audio filestreaming/downloading, and server farm connectivity).The flow control mechanism is also negotiated. There is link/datarate LEDs for each port to aid troubleshooting.SpecificationsTechnologyStandardsIEEE 802.3, 802.3u, 802.3ab and 802.3x Processing TypeStore & forward, wire speed switching MAC Addresses8K Memory Bandwidth10 Gbps Frame buffer memory1 Mbit Jumbo Frames9K for Speed 1000M Flow ControlIEEE802.3x flow control, back pressure flow control InterfaceRJ45 ports10/100/1000 Base-T auto negotiation speed, F/H duplex mode, and auto MDI/MDIX connection LED IndicatorsPWR1, PWR2, Power fail, 10/100/1000M, Link/Act Ethernet Isolation1500 Vrms 1 minute EMS ProtectionYes PowerRedundant Input Range;+12 ~ +48VDC Alarm Contact: One relay output with current carrying capacity of 1A @ 30 VDC Power consumption0.2A@24VDC ProtectionPower reverse polarity protection EMS ProtectionYes Connector6-Pin Removable Terminal Block MechanicalCasingPlastic FlammabilityUL 94V-0 Dimensions (W x L x H)33 mm x 90 mm x 127 mm InstallationDIN-Rail Mounting EnvironmentalOperating Temperature-40 ~ +75°C Storage Temperature-40 ~ +85°C Ambient Relative Humidity 10% ~ 90% RH, non-condensingLED Indicator Functions:LEDColorDescriptionEthernet Port(P1 ~ P5) Green On Link to 1000 Mbps Yellow Off Yellow OnLink to 10/100 Mbps Green OffPWR1Green On Power is being supplied to power input PWR1 Green Off Power is not being supplied to power input PWR1 PWR2Yellow On Power is being supplied to power input PWR2 Yellow Off Power is not being supplied to power input PWR2 Power fail Red OnPower is not being supplied to power input PWR1 and PWR2 Red Off Power is being supplied to power input PWR1 and PWR2Redundant Power Input:Both power inputs can be connected simultaneously to live DC power sources. If one power source fails, the other live source will act as a backup, and automatically supplies all of NS-205AG power needs.Dimensions:。
集成电路失效分析及案例分享
G O A
Vcom 8
Vcom 9 Vcom 10
Rx
TFT-LCD结构分析
ITO (Rx)
ITO Dummy
Half pitch ITO(Rx)
TFT-LCD模组结构厚度
LC Gap
LTPS TFT
Al LTPS Gate
V pixel ITO
Al to LTPS contact
V pixel ITO
3D X-Ray应用介绍-Wire Bonding
• • • •
•
IC 整体观察 裂键观察 楔键倾斜观察 最大倍率自上到下楔形键合金属 线的观察 堆叠芯片的观察
3D X-Ray应用介绍-焊接检查
• • • 自动计算芯片贴敷孔隙率 手动和自动区域检测 通过/失败的信息提示
3D X-Ray应用介绍-元器件、PCBA及IC Package
×
0.1 ~ 1 at.% 2 ~ 10nm 10µ m
×
ppm 3nm 10mm
×
0.1 ~ 1 at.% 0.5µ m 0.3µ m
×
0.1 ~ 1 at.% 1um~3um 10 ~ 100µ m
×
-~ 10nm < 1nm
×
×
√
×
×
√
×
Mapping
NDT
√
√
√
√
√
√
×
√
√
√
×
√
√
√
电性失效分析
元器件2维图像 元器件3维重构 多层板的横截面
3D X-Ray应用介绍-Chip Level
3D X-Ray应用介绍-LED
Measurement
银线Ag线制程介绍及PCN评估管理-A版
release時間
特性
1998
銀和金的合金線
2010
原始的銀合金線
2012
低電阻率銀合金（幾乎 等同於2N— Au）
2014
低電阻率銀合金（幾乎 等同於4N —Au）
SEC線特性簡介
Sec電阻率為2.6uΩ.m，幾乎與純度 99.99%的金線（4N-Au）導電率相等。 可降低約80%原料成本，爲了克服电 阻率升高（导电性降低）这个课题。 “SEC”从造成电阻率升高的合金组 合方面，找出了最合适的合金组合， 并通过改良加工方法，实现了其与 4N-Au键合线同等的性能。
Thank You
銀線存儲及使用管理規定
Item 採取措施 儲存條件 使用控管方式 使用管理
規定
真空氮氣包裝，採用Ag合金材料 溫度25 ±10 ℃ 濕度30 ±15% RH 氮氣20 ±3 (L/min) 對Ag線的Shelf life和Floor life 進行管控
未在規定時間內使用完畢做報廢處理
Ag制程評估及管控
Ag可共享Au線的打線裝置只需修改吹 程中的成本投資
保護氣體的部份
鍵合線目前市場狀況
據統計，2007年键合线共出货160亿米，其中金线占了 98%，到2014年键合线出货将超过200亿米，而金线的份额 持续下降到44%左右。
银线作为金线的低成本替代材料而使用，银线最早用在 LED和部分存储器的封装上，现在也迅速扩展到其他的IC产 品上。
Au轉Ag 單體評估方向二
單體可靠性評估
測試條件： Pre-con(預處理)/ HTST/ TCT/HAST
TCT 300cycles TCT 500cycles TCT 1000cycles
結束
樣品 De-cap Pre-condition
EPCOS AG数据和信号线滤波器说明书
Data and signal line chokesCommon-mode chokes, ring core0.005 … 47 mH, 100 … 1200 mA, +60 °CSeries/Type:B82793C0/S0Date:March 2016¤ EPCOS AG 2016. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS’ prior express consent is prohibited.EPCOS AG is a TDK Group Company.Rated voltage 42 V AC/80 V DC Rated inductance 0.005 ... 47 mH Rated current 100 ... 1200 mA Construction■Current-compensated double choke ■Ferrite core■LCP case (UL 94 V-0), silicone potting ■Bifilar winding (B82793C0)■Sector winding (B82793S0)Features■High rated currents, reduced components height ■Qualified to AEC-Q200 (L d 4.7 mH)■Suitable for reflow soldering ■RoHS-compatibleFunction■B82793C0:Suppression of asymmetrical interference coupled in on lines,whereas data signals up to some MHz can pass unaffectedly.■B82793S0:Suppression of asymmetrical and symmetrical interference (by L stray )coupled in on lines. The high-frequency portions of the symmetrical data signal are decreased so far that EMC problems can be significantly reduced.Applications■Automotive applications, e.g. CAN bus ■Industrial applications■Types with L R ! 4.7 mH only for telecom applicationsTerminals■Base material CuSn6■Layer composition Ni, Sn ■Hot-dippedMarking■Marking on component: Manufacturer, process location (coded),winding method (coded),ordering code (short form), date of manufacture (YWWD)■Minimum data on reel: Manufacturer, ordering code,L value and tolerance, quantity, date of packing Delivery mode and packing unit■16-mm blister tape, wound on 330-mm reel ■Packing unit: 1500 pcs./reel Common-mode chokes, ring coreDimensional drawing and pin configurationLayout recommendationTaping and packing Blister tapeReelDimensions in mmDimensions in mmCommon-mode chokes, ring coreCommon-mode chokes, ring coreTechnical data and measuring conditionsRated voltage V R42 V AC (50/60 Hz) / 80 V DCRated temperature T R+60 °CRated current I R Referred to 50 Hz and rated temperatureRated inductance L R Measured with Agilent 4284A, 0.1 mA, +20 °CMeasuring frequency:L R d 1 mH = 100 kHzL R! 1 mH = 10 kHzInductance is specified per winding.Inductance tolerance r30% (L R d0.47mH), –30/+50% (L R t1mH) at +20 °C Inductance decrease 'L/L 10% at DC magnetic bias with I R, +20 °CStray inductance L stray,typ Measured with Agilent 4284A, 5 mA, +20 °C, typical valuesMeasuring frequency:L R d 11P H = 1 MHzL R! 11P H = 100 kHzDC resistance R typ Measured at +20q C, typical values, specified per winding Solderability SnPb:+(215 r3) °C, (3 r0.3) sSn96.5Ag3.0Cu0.5:+(245 r5) °C, (3 r0.3) sWetting of soldering area t 95%(to IEC 60068-2-58)Resistance to soldering heat+(260 r5) °C, (10 r1) s (to IEC 60068-2-58)Climatic category 40/125/56 (to IEC 60068-1)Storage conditions (packaged)–25 °C … +40 °C, d 75% RHWeight Approx. 0.25 gCharacteristics and ordering codesL R mH L stray,typnHI RmAR typm:V testV DC, 2 sOrdering code0.005 40120060250B82793C0502N201 0.011 50 80080250B82793C0113N201 0.02560 800110250B82793C0253N201 0.0251400 800110250B82793S0253N201 0.05170 800140250B82793C0513N201 0.0512300 800140250B82793S0513N201 0.10 100 500180250B82793C0104N2010.47 100 700170750B82793C0474N2151.070 700140750B82793C0105N2652.2 120 500400750B82793C0225N265 4.7 250 400550750B82793C0475N265 For telecommunications203001001800750B82793C0206N265 4712001003700750B82793C0476N265 Common-mode chokes, ring coreInsertion loss D (typical values at |Z| = 50 :, +20 °C)asymmetrical, all branches in parallel (common mode)symmetrical (differential mode)L R = 0.005 mHL R = 0.025 mH (low L stray)L R = 0.011 mHL R = 0.025 mH (high L stray) Common-mode chokes, ring coreInsertion loss D (typical values at |Z| = 50 :, +20 °C)asymmetrical, all branches in parallel (common mode)symmetrical (differential mode)L R = 0.051 mH (low L stray) L R = 0.10 mH L R = 0.051 mH (high L stray) L R= 0.47 mH Common-mode chokes, ring coreInsertion loss D (typical values at |Z| = 50 :, +20 °C)asymmetrical, all branches in parallel (common mode)symmetrical (differential mode)L R =1.0 mH L R = 4.7 mH L R = 2.2 mH L R= 20 mH Common-mode chokes, ring coreInsertion loss D (typical values at |Z| = 50 :, +20 °C)asymmetrical, all branches in parallel (common mode)symmetrical (differential mode)L R = 47 mHCurrent derating I op /I Rversus ambient temperatureCommon-mode chokes, ring coreRecommended reflow soldering curvePb containing solder material (based on CECC 00802 edition 2)Pb-free solder material (based on JEDEC J-STD 020D)Time from +25 °C to T 4: max 300 s Maximal numbers of reflow cycles: 3T 1°C T 2°C T 3°C T 4°C t 1s t 2s t 3s150200217250< 110< 90< 40 @ T 4–5 °CCommon-mode chokes, ring core■Please note the recommendations in our Inductors data book (latest edition) and in the data sheets.–Particular attention should be paid to the derating curves given there.–The soldering conditions should also be observed. Temperatures quoted in relation to wave soldering refer to the pin, not the housing.■If the components are to be washed varnished it is necessary to check whether the washing varnish agent that is used has a negative effect on the wire insulation, any plastics that are used, or on glued joints. In particular, it is possible for washing varnish agent residues to have a negative effect in the long-term on wire insulation.Washing processes may damage the product due to the possible static or cyclic mechanical loads (e.g. ultrasonic cleaning). They may cause cracks to develop on the product and its parts, which might lead to reduced reliability or lifetime.■The following points must be observed if the components are potted in customer applications: –Many potting materials shrink as they harden. They therefore exert a pressure on the plastic housing or core. This pressure can have a deleterious effect on electrical properties, and in extreme cases can damage the core or plastic housing mechanically.–It is necessary to check whether the potting material used attacks or destroys the wire insulation, plastics or glue.–The effect of the potting material can change the high-frequency behaviour of the components.■Ferrites are sensitive to direct impact. This can cause the core material to flake, or lead to breakage of the core.■Even for customer-specific products, conclusive validation of the component in the circuit can only be carried out by the customer.Display of ordering codes for EPCOS productsThe ordering code for one and the same product can be represented differently in data sheets, data books, other publications and the website of EPCOS, or in order-related documents such as shipping notes, order confirmations and product labels. The varying representations of the ordering codes are due to different processes employed and do not affect the specifications of the respective products. Detailed information can be found on the Internet under /orderingcodes.Please read Cautions and warnings and1103/16Important notes at the end of this document.Important notesThe following applies to all products named in this publication:1.Some parts of this publication contain statements about the suitability of our products for certain areasof application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule we are either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether a product with the properties described in the product specification is suitable for use in a particular customer application.2.We also point out that in individual cases, a malfunction of electronic components or failure beforethe end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g.installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component.3.The warnings, cautions and product-specific notes must be observed.4.In order to satisfy certain technical requirements, some of the products described in this publicationmay contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (/material). Should you have any more detailed questions, please contact our sales offices.5.We constantly strive to improve our products. Consequently, the products described in this publicationmay change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order.We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products.6.Unless otherwise agreed in individual contracts, all orders are subject to our General Terms andConditions of Supply.7.Our manufacturing sites serving the automotive business apply the IATF 16949 standard. The IATFcertifications confirm our compliance with requirements regarding the quality management system in the automotive industry. Referring to customer requirements and customer specific requirements (“CSR”) TDK always has and will continue to have the policy of respecting individual agreements. Even if IATF 16949 may appear to support the acceptance of unilateral requirements, we hereby like to emphasize that only requirements mutually agreed upon can and will be implemented in our Quality Management System. For clarification purposes we like to point out that obligations from IATF 16949 shall only become legally binding if individually agreed upon.8.The trade names EPCOS, CeraCharge, CeraDiode, CeraLink, CeraPad, CeraPlas, CSMP, CTVS,DeltaCap, DigiSiMic, ExoCore, FilterCap, FormFit, LeaXield, MiniBlue, MiniCell, MKD, MKK, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, PowerHap, PQSine, PQvar, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at /trademarks.Release 2018-101203/16。
Turquoise Colored Seal Switches说明书
14LineupJ type S type V typeSizeTypeTerminal PC board.110 q u i c k -c o n n e c t .187 q u i c k -c o n n e c tA n g l eqqUltrasonic swaging processProtective grade of body:IP67Dust and immersion protected typeThe rubber cap is securely sealed to the switch cover during an ultrasonic swaging process.The industry's first elastomer double molding technology is used to mold the elastomer to the switch body.Cross section of the rubber capUltrasonic swaging process: A process which bends the material through ultrasonic vibration.Cross section of wire leads typeCoverRubber capCoverRubber capRubber capConforming to IP67Terminal position conforming to IP67Epoxy resin (internal)Wire leadsElastomer double molding Common for dust protected and immersion protected typeElastomerdouble moldings ConstructionThe dust protected type (IP50) and the immersion protected type (IP67) pass the following tests, respectively. The immer-sion protected type is especially tested to check for the entry of water after soaking for a certain period of time. Avoid opera-tion where they are immersed in water.NOTES FOR TURQUOISE SWITCHES15TURQUOISE SWITCHES IMPORTANT NOTES REGARDING USE1. Fastening of the switch body1) When fastening the switch body, use flat filister head M2.3 screws, with tighten-ing torque.It is recommend that spring washers be used with the screws and adhesive be ap-plied to lock the screws to prevent loosen-ing of the screws and prevent them from loosening.2) Fixed pin typeT o secure the switch unit, thermally crimp or press-fit the mounting pins. If the pins are to be press-fitted, install a guide on the opposite surface to the mounting pins to prevent them from slipping out of posi-tion and developing play.3) Be sure to maintain adequate insulat-ing clearance between each terminal and ground.4) The positioning of the switch should be such that direct force is not applied to the pushbutton or actuator in its free position. The operating force to the pushbutton should only be applied in a perpendicular direction.5) The standard value of overtravel used should be within the range of 70% to 100% of the rated O.T . value.6) When soldering the V-type turquoise switch or the immersion protected type of the J and S type switches, the sealing ma-terial sometimes forms a lump or bulge at the base of the terminal or lead. Be sure to allow enough space for this when at-taching the switch.2. Soldering operations1) Manual soldering: use soldering irons (max. 350°C 662°F ) capable of tempera-ture adjustment. This is to prevent deteri-oration due to soldering heat. Care should be taken not to apply force to the termi-nals during soldering.Specifications2) Automatic soldering: Soldering must be done as quickly as possible.250°C 482°F : within 6 seconds 350°C 662°F : within 3 seconds(Specifications for soldering PC board terminals of dust protected ABJ1/ABS1 switches.)3) T erminal portions should not be moved within 1 minute after soldering.3. Variance of operating characteristics Allow for up to ± 20% variation of the specified characteristics values to com-pensate for long term operational wear of the switch in your design.4. Cautions regarding use1) When switching inductive loads (relays, solenoids, buzzers, etc.), an arc absorb-ing circuit is recommended to protect the contacts.2) If switching of the contact is synchro-nized with the phase of the AC power, re-duced electrical life or welded contact may occur. Therefore, test the switch while it is operating under actual loads for this condition. If found, you may wish to take corrective action in your design.3) In the following operating condition, the electrical life might be greatly reduced de-pending upon the switching load. Please consult us before use.a) Switching operation at a high or low speed (near limits specified).b) Continuous usage in high temperature and/or high humidity atomosphere.c) Usage is high and low cyclically repeat-ed temperatures.Note: When switching under excessively humid conditions, NOx generated by the arc and the moisture-laden external atmo-sphere creates HNO 3 (Nitric acid) which leads to corrosion of the metal parts, thus affecting the operation of the switch.4) If the build up of dust or dirt becomes so severe that it requires the use of the at-tached lever, there is the concern that the flexible part may be impeded and return movement may not be possible. In this sit-uation take the following precautions:• Select a product number for a switch with a higher operation load or use a leaf type lever.• Attach a protective cover to the lever.5. Protection from dust, water and cor-rosive gas1) The pin button and the space around the body cap Turquoise switches are sealed with elastic material, the terminal portion is integrally molded. This prevents dust entry and protects the switch against corrosive gases. Wireleaded types are recommended for applications subject to water or oil splash. However, avoid soak-ing these immersion protected types in oil or water, because they types are not of completely oil tight construction.2) Take care that breathing actions don’t allow water vapor to get inside during opening and closing or cause rapid tem-perature changes.3) Keep away from environments where silicon based adhesives, oil or grease are present as faulty contacts may result from silicon oxide. Do not use in areas whereflammable or explosive gases from gaso-line and thinner, etc., may be present.• Dust protection test T est conditions:Dust-protected switches ... Repeatedly pass pure talc powder through a standard wire sieve with a 75µm nominal diameter so that the talc is suspended in the air around the switch area. T wo kilograms of talc powder should be suspended for each cubic meter of laboratory space. The talc suspension should then be left for eight hours.• Waterproof test T est conditions:Immersion protected IP67 switches ... Submerge at 1 m below the water surface for 30 minutes.• Hydrogen sulfide exposure test T est conditions:Concentration: 3 ppm T emperature: 40°C 104°F Humidity: 75% RH6. Oil-proof and chemical-proof char-acteristicsThe rubber elastomer swells when ex-posed to oil and chemicals. The extent of swelling will vary widely depending on the type and amount of oil and chemicals. Check with the actual oil or chemicals used.In particular, be aware that solvents suchScrews Tightening torqueABJ M1.2Not more than 0.098N·m {1 kgf·cm}M2.3Not more than 0.29N·m {3 kgf·cm}M3.0Not more than 0.29N·m {3 kgf·cm}ABS M2.3Not more than 0.29N·m {3 kgf·cm}ABVM3.0Not more than 0.49N·m {5 kgf·cm}Wattage Soldering time ABJ 18 W Within 3 seconds ABS 60 W Within 3 seconds ABV60 WWithin 3 seconds1Ω100m Ω10m Ω2 4 6 8 10 12 14 16 18 20 22 24Standard value 8 hoursElapsed time (h)C o n t a c t r e s i s t a n c e1000100102 4 6 8 10 12 14 16 18 20 22 24Standard value 30 minutesElapsed time (h)I n s u l a t i o n r e s i s t a n c e (M Ω)0 100 200 300 400 500100Ω10Ω1Ω100m Ω10m ΩElapsed time (h)C o n t a c t r e s i s t a n c eTurquoise switchesTypical productsNOTES FOR TURQUOISE SWITCHES16as freon, chlorine, and toluene cannot be used.7. Washability (ABJ and ABS)The T urquoise switch terminal with lead wires type and without lead wires type-share the same main body. As a result, if the print board terminal type satisfies the set conditions, then it can undergo a com-plete cleaning after automatic soldering. After soldering is completed, perform cleaning within the prescribed tempera-ture and time range, and pay careful at-tention to the following points.1) Perform proper temperature, time, dry-ing control in the cleaning process in or-der to prevent absorption of the liquid due to respiratory action. Be particularly care-ful that all the water droplets in the switcharea are cleaned off in the final drying pro-cess.2) Some cleaning liquids (solvents) may harm the rubber parts. Use water or a weak alkaline water solution.3) Ultrasonic cleaning methods may dam-age the internal components or contacts. Use immersion or shower cleaning meth-ods. In addition to the above points, the use of automatic cleaning equipment is particularly recommended for easy con-trol of the process temperature and time.The recommended cleaning condi-tions for the Turquoise switches are shown below.However, please evaluate the actualcleaning process to verify its suitability for the switch.Recommended Cleaning MethodCleaningWater orweak alkaline water solution 70 deg.C3 minutes max.70 deg.C 3 minutes max.90 deg.C 3 minutes min.(until the water droplets around the switch area are gone)Room temperature1 minute max.Roomtemperature 1 minute max.RinseWater Drying REFERENCE1. Dust-protected typeThis type of construction prevents dust that is large enough to have an effect on operation from getting inside the unit. This construction is stipulated by protective classes against solid matter in the IEC standards (IEC529).Test conditions: The switch is left for eight hours in a test chamber with a constant level of floating pure talc that has passed through a standard 75µm sieve, in a con-centration of 2kg of talc per cubic meter of volume in the test chamber.2. Immersion-protected typeThis type of construction prevents any harmful effects even after the device is left underwater at a depth of one meter for thirty minutes. This construction is stipu-lated by protective classes against water in the IEC standards (IEC529).3. IEC’s IP CodesThe IEC (International Electrotechnical Commission) has defined the IP charac-teristic code that represents the levels of protection described in IEC standard 529. The two numbers that follow the IP code (the characteristics numbers) indicate the suitability of this protection for all environ-mental conditions.• Level of Protection Indicated by the 1st Characteristics Number• Level of Protection Indicated by the 2nd Characteristics Number1st characteristics number 2nd characteristics numberIP1stCharacteristicsNumberProtection level(IEC529/Solid matter)0No protection1Protected against solidmatter larger than 50mm 2Protected against solidmatter larger than 12mm 3Protected against solidmatter larger than 2.5mm4Protected against solid matter larger than 1.0mm 5Dust-protected type Prevents dust that is large enough to have an effect on operation from getting inside the unit 6Dust-resistant typePrevents dust from get-ting inside the unitJIS C09202nd Charac-teristics NumberProtection level (IEC529/Liquidmatter)0No protectionDroplet-protected type I 1Protected against water droplets that fall perpendicular to the unitDroplet-protected type II2Protected against water droplets that fall from within 15° of perpendicular to the unitRain-pro-tected type 3Protected against water droplets that fall from within 60° of perpendicular to the unitSplash-protected type 4Protected against water that splashes on the unit from any directionSpray-protected type 5Free from adverse effects even if sprayed directly with water from any directionWater-resistant type 6Protected against water sprayed directly on the unit from any direction Immer-sion-pro-tected type 7Water does not get inside of the unit when submerged in water according to the specified condi-tionsUnderwa-ter type8Unit can be used underwater。
轮胎PCR基础知识
22
3、轮胎的标识
商标 U.T.Q.G
气压和负荷 旋转方向 帘布材质 花纹代号/产品名
CCC标记
结构形式
规格 负荷指数/速度级别
DOT标记
安全警告 标准轮辋
ECE标记 类型(TL.雪地)
产地
23
3.1 规格表示
包含或者区分：
■外型尺寸 ■结构
英制命名
结构
10.00 - 20
外型尺寸
公制命名
结构
205 / 55 R 16
60
U
200
65
H
210
70
V
240
80
W
270
90
Y
300
100
ZR
>240
29
3.3 结构类型
TUBELESS M+S
TUBELESS
无内胎型
TUBE TYPE
有内胎型
M+S (MUD+SNOW)
一般指泥+雪（或者为全天候）型
但欧洲认为是雪地型
REINFORCED或EXTRA LOAD 加强型
外型尺寸
结构
—
斜交
R
子午
24
3.1.1 PCR规格表示
名义 断面宽 SW 轮辋宽度 RW
RIM 轮辋
气门嘴
Valve
RD
断面高 H
PCR 表示1： 欧洲标记法（通用）
205 / 55 R 16
SW
H/SW
RD
PCR 表示2 ： 北美标记法
P205 / 55 R 16
SW
H/SW
RD
外直径 OD
25
Alpha Wire 双线组合电缆说明书
Alpha Wire | 711 Lidgerwood Avenue, Elizabeth, NJ 07207Tel: 1-800-52 ALPHA (25742), Web: Customer Specification PART NO. 78172ConstructionDiameters (In)1) Component 1 2 X 1 PAIRa) Conductor 24 (19/36) AWG Tinned Copper0.025 b) Insulation 0.007" Wall, Nom. Modified Polyphenylene Ether-PE0.039(1) Color Code Alpha Wire Color Code B Pair ColorPair ColorPairColor1 WHITE-BLACK2WHITE-BROWNc) Pair 2/Cond Cabled Together (1) Twists: 12.0 Twists/foot (min)2) Cable Assembly 2 Components Cabled a) Twists: 6.9 Twists/foot (min)b) Orientation: Components to be arranged from INSIDE LAYER to OUTSIDE LAYERc) Core Wrap Nonwoven Polyester Tape, 25% Overlap, Min.3) Shield: Alum/Mylar Tape, 25% Overlap, Min.a) Foil Direction Foil Facing Inb) Drain Wire 24 (7/32) AWG Tinned Copper4) Jacket 0.015" Wall, Nom.,Modified Polyphenylene Ether-PE 0.166 (0.176 Max.)a) Color(s) SLATEb) Ripcord1 End 810 Denier Nylonc) PrintALPHA WIRE-* P/N 78172 2PR 24 AWGECOCABLE(R) MINI RU AWM 21460 80C 300V VW-1C(RU) AWM I A/B FT1 80C 300V CE ROHS (SEQ FOOTAGE)* = Factory CodeApplicable Specifications1) ULAWM/STYLE 21460 80°C / 300 V RMSVW-12) CSA International C(RU) AWM I A/B FT1 80°C / 300 V RMS 3) OtherHalogen-FreeNFPA 79 - 2015 Compliant4) CE:EU Low Voltage Directive 2014/35/ECEnvironmental1) CE: EU Directive 2011/65/EU(RoHS2), EU Directive 2015/863/EU (RoHS3):This product complies with European Directive 2011/65/EU (RoHS Directive) of the EuropeanParliament and of the Council of 8 June 2011 and the amending Directive 2015/863/EU of 4June 2015 . No Exemptions are required for RoHS Compliance on this item. Consult AlphaWire's web site for RoHS C of C.2) REACH Regulation (EC 1907/2006):This product does not contain Substances of Very High Concern (SVHC) listed on the EuropeanUnion's REACH candidate list in excess of 0.1% mass of the item. For up-to-date information,please see Alpha's REACH SVHC Declaration.3) California Proposition 65:Exempt from warning labels based on the Consent Judgment. Please see Alpha's CA Prop 65 Statement for more information.PropertiesPhysical & Mechanical Properties1) Temperature Range-40 to 80°C2) Bend Radius 10X Cable Diameter3) Pull Tension 18.4 Lbs, MaximumElectrical Properties(For Engineering purposes only)1) Voltage Rating 300 V RMS2) Mutual Capacitance27 pF/ft @1 kHz, Nominal3) Ground Capacitance49 pF/ft @1 kHz, Nominal4) Characteristic Impedance57 Ω5) Inductance0.17 µH/ft, Nominal6) Conductor DCR24.5 Ω/1000ft @20°C, Nominal7) OA Shield DCR15.9 Ω/1000ft @20°C, Nominal OtherPackaging Flange x Traverse x Barrel (inches)a) 1000 FT12 x 6 x 3.5 Continuous lengthb) 100 FT 6.5 x 2 x 1.9 Continuous lengthc) Bulk(Made-to-order)[Spool dimensions may vary slightly] Alpha Wire | 711 Lidgerwood Avenue, Elizabeth, NJ 07207Tel: 1-800-52 ALPHA (25742)Although Alpha Wire (“Alpha”) makes every reasonable effort to ensure their accuracy at the time of publication, information and specifications described herein are subject to errors or omissions and to changes without notice, and the listing of such information and specifications does not ensure product availability.Alpha provides the information and specifications herein on an “AS IS” basis, with no representations or warranties, whether express, statutory or implied. In no event will Alpha be liable for any damages (including consequential, indirect, incidental, special, punitive, or exemplary) whatsoever, even if Alpha had been advised of the possibility of such damages, whether in an action under contract, negligence or any other theory, arising out of or in connection with the use, or inability to use, the information or specifications described herein.ALPHA WIRE - CONFIDENTIAL AND PROPRIETARYNotice to persons receiving this document and/or technical information. This document is confidential and is the exclusive property of ALPHA WIRE, and is merely on loan and subject to recall by ALPHA WIRE at any time. By taking possession of this document, the recipient acknowledges and agrees that this document cannot be used in any manner adverse to the interests of ALPHA WIRE, and that no portion of this document may be copied or otherwise reproduced without the prior written consent of ALPHA WIRE. In the case of conflicting contractual provisions, this notice shall govern the status of this document. ©2013 ALPHA WIRE - all rights reserved.EU/China ROHS CERTIFICATE OF COMPLIANCETo Whom It May Concern:Alpha Wire Part Number: 7817278172 , RoHS-Compliant Commencing With 7/22/2014 ProductionNote: all colors and put-upsThis document certifies that the Alpha part number cited above is manufactured in accordance with Directive 2011/65/EU of the European Parliament, better known as the RoHS Directive (commonly known as RoHS 2), with regards to restrictions of the use of certain hazardous substances used in the manufacture of electrical and electronic equipment. This certification extends to amending Directive 2015/863/EU which expanded the list of restricted substances to 10 items (commonly known as RoHS 3) The reader is referred to these Directives for the specific definitions and extents of the Directives. No Exemptions are required for RoHS Compliance on this item. Additionally, Alpha certifies that the listed part number is in compliance with China RoHS “Marking for Control of Pollution by Electronic Information Products” standard SJ/T 11364-2014. Substance Maximum Control ValueLead0.1% by weight (1000 ppm)Mercury0.1% by weight (1000 ppm)Cadmium0.01% by weight (100 ppm)Hexavalent Chromium0.1% by weight (1000 ppm )Polybrominated Biphenyls (PBB)0.1% by weight (1000 ppm)Polybrominated Diphenyl Ethers (PBDE) ,Including Deca-BDE0.1% by weight (1000 ppm)Bis(2-ethylhexyl) phthalate (DEHP)0.1% by weight (1000 ppm)Butyl benzyl phthalate (BBP)0.1% by weight (1000 ppm)Dibutyl phthalate (DBP) 0.1% by weight (1000 ppm)Diisobutyl phthalate (DIBP)0.1% by weight (1000 ppm)The information provided in this document and disclosure is correct to the best of Alpha Wire's knowledge, information and belief at the date of its release. The information provided is designed only as a general guide for the safe handling, storage, and any other operation of the product itself or the one that it will become part of. The intent of this document is not to be considered a warranty or quality specification. Regulatory information is for guidance purposes only. Product users are responsible for determining the applicability of legislation and regulations based on their individual usage of the product.Authorized Signatory for the Alpha Wire:Dave Watson, Director of Engineering & QA10/29/2019Alpha Wire711 Lidgerwood Ave.Elizabeth, NJ 07207Tel: 1-908-925-8000。
VAT Vakuumventile AG 蒸汽阀门说明书
Control Gate Valvewith 3-position pneumatic actuatorSample pictureThis manual is valid for the valve ordering number(s):640.. - .E.8 - . . . .The fabrication number is indicated on each product as per the label below (or similar):Explanation of symbols:Read declaration carefully before you start any other action!Keep body parts and objects away from the valve opening!Attention!Hot surfaces; do not touch!Product is in conformity with EC guidelines, if applicable!Loaded springs and/or air cushions are potential hazards!Disconnect electrical power and compressed air lines. Do not touch parts under voltage!Wear gloves!Imprint:Manufacturer VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandWebsite Phone+41 81 771 61 61Fax+41 81 771 48 30Email***************Publisher VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandEditor VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandPrint VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandCopyright © VAT Vakuumventile AG 2008No part of these Instructions may be reproduced in any way (photocopies, microfilms or anyother reproduction processes) nor may it be manipulated with electronic systems, duplicated ordistributed without written permission from VAT. Offenders are liable to pay damages.The original VAT firmware and updated state of the art versions of the VAT firmware areintended for use with VAT products. The VAT firmware contains a limited, time unlimited userlicense. The VAT firmware may not be used for purposes other than those intended nor is itpermitted to make copies of the VAT firmware. In particular, it is strictly forbidden to give copiesof the VAT firmware to other people.The use of trade names, brand names, trademarks, etc. in these Instructions does not entitlethird parties to consider these names to be unprotected and to use them freely. This is inaccordance with the meaning of the laws and acts covering brand names and trademarks.Contents:1Use of product (4)1.1Technical data (4)2Installation (5)2.1Installation into the system (5)2.2Connections (5)2.2.1Tightening torque for mounting screws on flanges (5)2.2.2Admissible forces (6)2.2.3Compressed air connection (7)2.2.4Actuator position (example) (8)2.2.5Compressed air connection by external solenoid (option) (8)2.2.6Electrical connection (9)3Operation (11)3.1Normal operation (11)3.1.1Adjustment of the intermediate position (11)3.2Operation under increased temperature (12)3.3Behavior in case of differential pressure (12)3.4Behavior in case of compressed air failure (12)3.5Behavior in case of power failure (12)4Trouble shooting (13)5Maintenance & repairs (13)5.1Preventive maintenance (14)5.1.1Procedures (15)6Drawing (17)7Spare parts (18)8Warranty (19)1 Use of productUse product for clean and dry indoor vacuum applications under the conditions indicated in chapter «Technical data» only! Other applications are only allowed with the written permission of VAT.Corrosive process gases may impact the performance of the product. Please contact VAT to assure that the product is compatible with the process gases used in your application.1.1 Technical dataPressure range DN 63 - 200: 1 x 10-8 mbar to 2 bar (abs)DN 250 - 400: to 1 bar (abs)Differential pressure on the closed gate DN 63 - 200: 2 bar in either directionDN 250 - 400: 1 bar in either directionMax. differential pressure at opening 30 mbarAdmissible temperature: Valve < 150°CActuator < 50°CCycles until first service 200000Supply voltage see label on solenoid control valvePower required 2 x 2,5 WContact rating of position indicator 5 A / 250 V AC, 3 A / 50 V DCCompressed air pressure 4 - 7 bar / 56 -98 psiFurther data according to VAT catalogue «Vacuum Valves 2008».2 Installation2.1 Installation into the systemThe valve seat side is indicated by the symbol: on the connection flange.2.2 Connections2.2.1 Tightening torque for mounting screws on flanges1. Mounting with centering ringTighten mounting screws of the flanges uniformly in crosswise order. Observe the maximum torque levels in the following table. Higher tightening torques deform the valve body and can lead to an improper function of the valve.2. Mounting with O-ring in groove2.2.2 Admissible forcesForces from evacuating the system, from the weight of other components, and from baking can lead to deformation of the valve body and to malfunction of the valve. The stress has to be relieved by suitable means, e.g. bellows sections. The following forces are admissible:lbf ft2.2.3 Compressed air connectionConnect air pressure to inputs '1' of the solenoids (internal thread R 1/8“, 1/8“ NPT for USA)Solenoid valve:Solenoid valve for impulse actuation:Make sure the emergency operation screws are in remote position (fully counter-clockwise)Note: Compressed air pressure (above atm): 4 - 7 bar / 56 -98 psiAttention:For proper function of the valve it is essential to use equal air pressure at OPEN -, CLOSE - and MIDDLE Pos. inlets. See table on page 6. Please consider that different solenoids, tube lengths and diameters can affect the air pressure.Compressed air may only be connected if- valve has been installed into the vacuum system - moving parts cannot be touched Use only clean, dry or slightly oiled air!For secure switching of solenoids, the inner diameter of the air connection tubes has to be: - 4 mm for lengths up to 1 m- 6 mm for lengths from 1 m to 5 m - 8 - 10 mm for lengths above 5 m2431524315schematic: schematic:2.2.4 Actuator position (example)Position A (Standard) Position B (Option)Note: For actuator position of your valve refer to the dimension diagram of your valve.2.2.5 Compressed air connection by external solenoid (option)Required solenoids: - Two 5/2 way valvesAir connections : - Adapter with internal thread R 1/8“ (1/8“ NPT for USA) mounted to the pipe thread screws 'A' and 'B' instead of the solenoids. The pipe thread screws have also the function of an orifice for air pressurereduction. They must not be removed or replaced.- L-type connection 'C' with internal thread R 1/8“ and integrated orifice fo r air pressure reduction (DN63 - 200: 1.4 mm, DN 250 - 400: 1.8mm)Apply compressed air pressure according the following table:2.2.6 Electrical connectionVerify that mains voltage matches voltage stated on the solenoid! Sockets for position indicator and solenoid are supplied with the valve.Do not touch electrical parts under voltage!Electrical power may only be connected if:valve has been installed into the vacuum systemmoving parts cannot be touchedWire solenoid and position indicator according to the following diagrams.V1 = impulse solenoid for main cylinder(next to pneumatics)V2 = impuse solenoid for auxiliary cylinderMV1 = solenoid coil for openingMV2 = solenoid coil for closingTo open energize the solenoids MV1 of V1 and V2 simultaneouslyTo close energize the solenoids MV2 of V1 and V2 simultaneouslyTo throttle energize the solenoids MV1 of V1and MV2 of V2 simultaneously3Operation3.1 Normal operationOperation is allowed only after proper installing procedure.3.1.1 Adjustment of the intermediate positionThe intermediate position can be adjusted (allen wrench 8mm) independently of the air pressure by means of the bolt screw 'M' (see also page 7 and picture below), on the face side of the auxiliary cylinder.Before moving the bolt screw 'M', open the locking screw (B) (allen wrench 2.5mm). After adjustment the intermediate position, fasten the locking screw (B).For easy adjustment, VAT is recommending to switching off the compressed air during adjustment of the intermediate position.A-side actuator: turning bolt screw 'M' clockwise moves the intermediate position to open B-side actuator: turning bolt screw 'M' clockwise moves the intermediate position to closeThe position indicator on the valve can be adjusted for the set intermediate position. Move valve with bolt screw 'M' to the desired position and than turn the screw (A) with a screwdriver size 2 on top of the position indicator box in either direction until the microswitch Lz switches. (Lz = position indicator for intermediate position)Aposition indicator for intermediate position3.2 Operation under increased temperatureSee «1.1 Technical data»3.3 Behavior in case of differential pressureNote: Do not open the valve, if the differential pressure on the gate is larger than 30 mbar.3.4 Behavior in case of compressed air failureValve closed: valve stays closed and leaktightValve open or Intermediate position: valve stays open or moves into closed (not leaktight) position, depending on the mounting position3.5 Behavior in case of power failureStandard solenoids: valve closesImpulse solenoids: valve moves to the position of last command and stays in this position4 Trouble shootingCompressed air?Electrical connection? Differential pressure Mechanical parts blocked? Check compressed air at solenoidsIs differential pressure < 30 mbar?Do not operate valve, while differential pressure is > 30 mbar. Equalize pressure first.Is valve cable connected properly?Mechanical parts blocked? (cleaning)Sealing surface gate GateO-ring Clean valve seat and gate!Check surface of seat and O-ringChange O-ring, if necessaryFlange seals leaktight?Bonnet seal leaktight?Screws at bonnet tightened properly?If you need any further information, please contact one of our service centers. You can find the addresses on our website: http://www.vat.ch5 Maintenance & repairsUnder clean operating conditions, the valve does not require any maintenance during the specified cycle life. Contamination from the process may influence the function and requires more frequent maintenance.Before carrying out any maintenance or repairs, please contact VAT. It has to be individually decided whether the maintenance/repair can be performed by the customer or has to be carried out by VAT. The fabrication number on the valvehas always to be specified.All supplies (e. g. compressed air, electrical power) must be disconnected for removal/installation of the valve from/into the system and for maintenance work.Even with disconnected supply, loaded springs and/or air cushions in cylinders can be potential hazards. Keep fingers and objects away from the valve opening!Products returned to VAT must be free of harmful substances such as e.g. toxical, caustic or microbiological ones. If products are radioactively contaminated, fill in the VAT form «Contamination and Radiation Report» and send it with the product. The form is available at VAT. The maximum values indicated in the form must not be exceeded.5.1 Preventive maintenanceThe numbers in brackets refer to the drawing on page 17.Note!The process environment of your application (i.e. corrosive gases, deposition on parts inside valve body) may suggest shorter preventive maintenance intervals than suggested below.Baking of the valve is highly recommended for contaminating processes. VAT offers customized heater box forseries 64 valves.For quick maintenance, VAT recommends to exchange the complete gate assembly in order to reduce thedowntime of the system.Warning! DN 160 – 400: Never remove the striking plate (22) of the ball guidance (18)!Recommended maintenance after every 100'000 cycles (after 50'000 cycles for DN 400)Clean gate O-ring (or to replace it, if necessary), clean the inside surfacesInspect the bonnet seal and inspect ball bearings and crank boltReplace all parts witch are per process caused corrosion or material pollution (recommended spare parts kit 'C')Recommended maintenance after every 200'000 cycles (after 100'000 cycles for DN 400)Additional to the 100'000 cycles maintenance interval, VAT recommends to clean and lubricate the ball bearings (replace it, if necessary), replace the locking balls, replace the crank bolt, inspect, clean and re-lubricate the ball guide plate (replace it if the balls have seized in the bushings), inspect, clean and re-lubricate the feedthrough O-ring (replace it if necessary) The following table refers to the procedures in the following chapter and the spare parts list on page 17.*) Definition of a cycle: Movement of the gate from open into closed or control position and back into open position5.1.1 Procedures1.Precondition for all maintenance workVent both valve chambersOpen gate valveShut off air supply and electrical power Disconnect all cables to the actuator2.Removal of the gate assembly (4) / Replacement of the crank bolt (6) / Replacement of the bonnet seal (3)Unfasten the bonnet screws (1)Remove the bonnet plate (2) and the bonnet seal (3)Pull the lever (17) a little bit out of the bonnet openingLoosen the hexagonal socket-head bolt (7) for the crank bolt (6)Remove the crank bolt (6), while lifting the gate assembly (4) a little bit if necessarySlide out the gate assembly (4) carefully from the body and put it on a clean workshop placeRe-assemble in reverse directionFasten the screws (1) crosswise with equal torque: 14 Nm (10 lbf ft) with DN 63 - 100 18 Nm (13 lbf ft) with DN 160 - 4003.Replacement of the gate O-ring (5)Put a suitable tool beneath the O-ring at the venting hole and lift the O-ring carefully out of the groove (take carethat the groove will not be damaged)Clean groove and sealing surfaceInstall new O-ring by pressing it crosswise uniformly into the groove. Make sure, the O-ring is not twisted (payattention to the seam of the O-ring)4.Replacement of the ball bearings (24)DN 63, DN 160 - 200: Replace the complete ball bearing assembly (DN 63: 1 pc, DN 160 - 200: 2 pcs) DN 100, DN 250 - 400: Replace each single ball bearing and pull out the its centre ring (4 pcs)5.Replacement of the locking balls (21)Put the gate assembly (4) carefully on a clean workshop place with the O-ring side to the bottomDN 63: Push center spring down and dismount two-piece circlip from the center bearing. Lift off ball guide plateDN 100 - 400: Unscrew the hexagonal nuts (19). Lift off counter plate (20) and ball guide plate (18) Remove the locking balls (21)6.Replacement of actuatorClose and lock valveRemove the position indicator box (8) from the actuator and unscrew the 2 hexagon bolts of the actuatorPull off actuator from the gear wheel of the feedthrough assembly (9). Take hold of the actuator on both sides ofthe actuator flange and use your thumb to push against the shaft of the feedthroughMake sure that rack of the actuator is in closed positionCheck whether valve is closed and properly lockedSet up actuator on gear wheel and shaft in a right angle to the valve. If the actuator cannot engage with the gearwheel, turn actuator under little pressure a few degrees counter-clockwise until it engages with the gear wheel For change into position A2 or B2, first unscrew the 2 hexagonal bolts of the feedthrough assembly and put theminto the bolt holes in the lateral axisTurn the actuator slightly back to the right angle position so that the 2 bolts can fit loosely in the threaded holesFasten the 2 bolts only when flange area of the actuator lies tightly on the actuator flange of the valveSet position indicator box (8) on actuatorAlign position indicator so that the 4 cylinder head screws will fit loosely in the threaded holes. Fasten screwsVerify the correct adjustment of the position indicator. In the position where the microswitch has switched, the valvemust be closed and locked7.Replacement of feedthrough O-ring (11)Remove gate assembly (4) as per items 1 and 2Remove actuator as per item 6Push the roll pin (12) out of the feedthrough shaft. Use VAT feedthrough assembling tool or a punch. Remove lever(17).Loosen the 2 screws of the feedthrough assembly (9)Slide out complete feedthrough assembly (9), carefully dismantle feed through assembly and remove thefeedthrough O-ring (11)6 Drawing7 Spare partsPlease specify the fabrication number of the valve (see yellow label on valve) when ordering spare parts. This is to ensure that the appropriate spare parts are supplied.8 WarrantyEach product sold by VAT Vakuumventile AG (VAT) is warranted to be free from the manufacturing defects that adversely affect the normal functioning thereof during the warranty period stated in VAT's «Terms of Sale» immediately following delivery thereof by VAT, provided that the same is properly operated under conditions of normal use and that regular, periodic maintenance and service is performed or replacements made, in accordance with the instructions provided by VAT. The foregoing warranty shall not apply to any product or component that has been repaired or altered by anyone other than an authorized VAT representative or that has been subject to improper installation or abuse, misuse, negligence or accident. VAT shall not be liable for any damage, loss, or expense, whether consequential, special, incidental, direct or otherwise, caused by, arising out of or connected with the manufacture, delivery (including any delay in or failure to deliver), packaging, storage or use of any product sold or delivered by VAT shall fail to conform to the foregoing warranty or to the description thereof contained herein, the purchaser thereof, as its exclusive remedy, shall upon prompt notice to VAT of any such defect or failure and upon the return of the product, part or component in question to VAT at its factory, with transportation charges prepaid, and upon VAT's inspection confirming the existence of any defect inconsistent with said warranty or any such failure, be entitled to have such defect or failure cured at VAT's factory and at no charge therefor, by replacement or repair of said product, as VAT may elect. VAT MAKES NO WARRANTY OR REPRESENTATION OF ANY KIND, EXPRESS OR IMPLIED, (INCLUDING NO WARRANTY OR MERCHANTABILITY), EXCEPT FOR THE FORE-GOING WARRANTY AND THE WARRANTY THAT EACH PRODUCT SHALL CONFORM TO THE DESCRIPTION THEREOF CONTAINED HEREIN, and no warranty shall be implied by law.Furthermore, the «Terms of sale» at the back of the price list are applicable.。
Future No Clean Cored Solder Wire 产品说明书
18SWG-FF18SWG-LR20SWG-FF22SWG-FF FUTURE HF 2%18SWG SAC300.25KGMATERIAL APPLICATION & SAFETY DATASHEETProduct Name:Future No Clean Cored Solder Wire Manufactured By:Warton Metals LimitedGrove Mill Commerce StreetHaslingden Lancashire EnglandTel: + 44 (0) 1706 218888Fax : +44 (0) 1706 221188DescriptionFuture is a flux “core” contained within a Warton High Purity Solder Wire. The Future range of No Clean Cored Solder is available in a halide free formulation and two flux percentages:- fast flow 2% and low residue 1%. Future types exhibit the absolute minimum of clear residue after soldering with no offensive odours generated during the soldering operation.Future Flux Types.Future flux type HF is formulated and manufactured using a unique modified rosin.Future HF ( Halide Free )Available as 2% and 1% flux content. Future HF is formulated without the use of halides, suitable for applications where a products long term reliability requires the use fluxes to the RMA specification.Future HF eliminates any long term corrosion potential.Future HF RMA ZeroBS 441 Rosin Class 5B,DTD 599A, QQS 571E-RMADIN 8511 Type F-SW32.High Purity Solder AlloyStandardisation is important to reduce variety andto promote the quality of products by defining features and characteristics governing their fitnessfor purpose. The standards promote clear unambiguous communication between purchasersand suppliers for quotation ordering and supply purposes.In 1994 a single European standard, EN 29453(ISO 9453), superseded all other European national standards, BS 219, DIN 1707, NFC 90-550. Other equivalent international standards include QQS 571E, ASTM B32 and JIS-Z-3382.The table above illustrates the equivalent WartonHigh Purity Solder Alloy in relationship to EN 29453, QQS-571E, BS-219 and DIN-1707.Warton PartNo:EN29453QQS 571E BS 219*DIN 1707 63/37 1a Sn63Pb37 AP 60/40 2a Sn60Pb40 KP 50/50 3a Sn50Pb50 F45/55 4 - R 40/60 5 Sn40Pb60 G 35/65 6 Sn35Pb65 H 30/70 7 Sn30Pb70 J 20/80 - Sn20Pb80 V 15/85 - - W 99C 23 - 99C 97C 24 - - Alloy No 1 26 - *Sn50PbCuAlloy No 2 25 - *Sn60PbCu2HMP 5S 34 - 5SLMP 62S 30 Sn62Pb36Ag2 62S 96S 28Sn96Ag04 96S 95A 18 Sn95Sb5 95A TLS/5 - - - SAC3 - - -TSC - - -No Clean Cored Solder WireWarton Metals Limited (Revision 10/05) Replaces all previous datasheets. *Distribute to all personnel involved in product use* 1/5Warton High Purity Solder Alloys are manufactured using only the 'Highest Purity Virgin Materials' this being part of Warton’s simple philosophy that the best raw materials lead to the best finished products.Below shows a typical batch analysis of the High Purity Tin/Lead used in manufacturing High Purity 63/37.Typical batch analysis: High Purity TinSn Sb Pb Cu Zn 99.95 0.009 0.002 0.0002 0.0001 Fe As Ag Bi In 0.002 0.002 0.0001 0.0001 0.0003Typical batch analysis: High Purity LeadSn Sb Pb Cu Zn 0.001 0.002 99.99 0.003 0.0001 Fe As Ag Bi In 0.002 0.0005 0.002 0.005 0.0003Typical batch analysis: Warton High Purity 63/37Sn Sb Pb Cu Zn 63.0 0.0095 rem 0.0007 0.0002 Fe As Ag Bi In 0.002 0.001 0.0005 0.0003 0.0003These consistent high standards apply to all Warton High Purity Solder Alloys.Solder Alloys Containing LeadWarton Part No Sn % Tin Pb % Lead Cu % Copper Ag % Silver Sb % Antimony 63/37 62.5-63.5 Rem - - - 60/40 59.5-60.5 Rem - - - 50/50 49.5-50.5 Rem - - - 45/55 44.5-45.5 Rem - - - 40/60 39.5-40.5 Rem - - - 35/65 34.5-35.5 Rem - - - 30/70 29.5-30.5 Rem - - - 20/80 19.0-20.0 Rem - - - 15/85 14.0-15.0 Rem - - - Alloy No 1 49.5-50.5 Rem 1.2-1.6 - - Alloy No 2 59.5-60.5 Rem 1.6-2.0 - - HMP 5S 4.8 - 5.2 Rem - 1.2-1.8 - LMP 62S 61.5-62.5 Rem - 1.8-2.2 - TLS/5 4.8-5.2 Rem - 0.8-1.2 - Sn10Pb88Ag2 10 88 - 2 -Lead Free Solder AlloysIn response to increasing environmentalawareness and the drive for new legislation (forcing greater end of product life responsibility), Warton Metals offer a complete range of `lead free’ alloys to suit all applications. See table below.Warton Part No Sn % Tin Cu % Copper Ag% Silver Sb %Antimony 99C Rem .45 - .9 - -97C Rem 2.5-3.5 - -96S Rem - 3.5-4.0 - 95A Rem - - 4.5-5.5 TIN 100 - - - TSC 95.5-96 0.5-1 3.3-4 - SAC3 Rem 0.4-0.6 2.8-3.2 -The table above shows the elements included in each alloy.Other important properties when selecting the correct alloy are the working temperatures and the ultimate strength of the soldered joint.The following table shows both working temperatures and ultimate tensile strength of Warton material. The table indicates that a maximum in tensile strength exists in the eutectic composition. The ultimate tensile strengths listed below refer to the bulk solder. The values are only a guide to the relative strength of identical joints made with the solder alloys at room temperature. The table should not be used to calculate exact joint strengths, which depend on a number of factors.Warton Part NoMelting range ºCMinjunctiontemp ºCN/mm² Tons/In ² 63/37 183 245 67 4.3 60/40 183-188 248 48 3.1 50/50 183-212 272 47 3.1 45/55 183-224 284 47 3.1 40/60 183-234 294 47 3.1 35/65 183-244 304 - - 30/70 183-255 315 49 3.2 20/80 183-275 335 51 3.3 15/85 227-288 348 49 3.2 95A 236-243 303 31 2.0 97C 230-250 310 - - Alloy No. 1 183-215 275 55 3.5 Alloy No.2 183-190 250 - - HMP 5S 296-301 361 36 2.3 LMP 62S 179 239 92 5.9 96S 221 281 54 3.5 TLS/5 296-301 361 - - TSC 217 - - - Sn10Pb88Ag2 268-290 - - -SAC3 217-219 - - -Wire gauge ( Diameter )The wire gauge ( diameter ) for Warton Future is represented as SWG. ( Standard wire gauge ) The equivalent imperial and metric values are shown below.Swg 10 11 12 13 14 mm 3.25 2.95 2.64 2.34 2.03 Inch 0.128 0.116 0.104 0.092 0.080Swg 16 18 20 21 22 mm 1.63 1.22 0.914 0.813 0.711 Inch 0.064 0.04 0.036 0.032 0.028Swg 24 26 28 30 32 mm 0.599 0.457 0.376 0.315 0.274 Inch 0.022 0.018 0.014 0.012 0.010PackagingWarton Future Cored Solder Wire is supplied on 0.25Kg, 0.5Kg, 2.5Kg, 3Kg, 5Kg, 10Kg, 15Kg and 25Kg reels.Material Safety DatasheetFuture No Clean Cored Solder Wire WARTON METALS LIMITED(All alloys, gauges and flux percentages)Section 1. Identification of the substance / preparation and of the company / undertakingProduct Name: Manufactured By: Emergency Telephone: Emergency Fax:Future No Clean Cored Solder WireWarton Metals LimitedGrove Mill, Commerce Street. Haslingden. Lancashire. BB4 5JT. ENGLAND. +44 (0)1706 218888+44 (0)1706 221188Warton’s product coding system precisely defines the features of a particular type of solder wire.For example: Future HF Fast Flow 2% 63/37 22 swg No Clean Cored Solder. `Future HF No Clean Cored Solder Wire’ denotes the product name and flux type, ‘Fast Flow 2%’ is the percentage of flux in the wire, `63/37’ is the alloy (please see table below) and ‘22swg’ is the standard wire gauge size.Section 2. Composition / Information on IngredientsFlux cored solder wire is considered to be an article and is not subject to the classification (Hazard Information and Packaging for Supply) Regulations 1994, because it is not hazardous as supplied. However this product may be hazardous In use and the information in this datasheet - reflects the hazards associated with the solder reflow operations.IngredientLead (dusts, heated vapours, fumes).Modified Rosins:R20/22 - Harmful by inhalation and ifswallowed.R33 - Danger of cumulative effects.R42/43 - May cause sensitisation by inhalation and skin contact.R61 - May cause harm to unborn child. CAS No: Classification Symbol Risk phrases Safety Phrases % Present7439-92-1 T 20/22-33-61 See alloy table below 8050-09-7 Xn 42/43 dependent on flux %Please use table below to determine the elements present in the alloy.Warton Part No Tin (Sn) % Lead (Pb) % Copper (Cu) % Silver (Ag) % Antimony (Sb) % 63/37 62.5-63.5 Rem - - - 60/40 59.5-60.5 Rem - - - 50/50 49.5-50.5 Rem - - - 45/55 44.5-45.5 Rem - - - 40/60 39.5-40.5 Rem - - - 35/65 34.5-35.5 Rem - - - 30/70 29.5-30.5 Rem - - - 20/80 19.0-20.0 Rem - - - 15/85 14.0-15.0 Rem - - - 99C Rem -.45 - .9 - - 97C Rem - 2.5-3.5 - - Alloy No 1 49.5-50.5 Rem 1.2-1.6 - - Alloy No 2 59.5-60.5 Rem 1.6-2.0- - HMP 5S 4.8 - 5.2 Rem- 1.2-1.8 - LMP 62S 61.5-62.5 Rem- 1.8-2.2 - 96S Rem -- 3.5-4.0 - TLS/5 4.8-5.2 Rem- 0.8-1.2 - 95A Rem -- -4.5-5.5TSC 95.5-96 -0.5-13.3-4 -SAC3 Balance -0.4-0.62.8-3.2 -Section 3. Hazards IdentificationInhalation of the flux fumes given off at soldering temperatures will irritate the nose and throat. Repeatedor prolonged exposure to flux fumes may cause an allergic reaction leading to occupational asthma.Solder alloys containing lead give of negligible lead fume at normal soldering temperatures and attemperatures up to 500ºC. Lead is harmful if absorbed into the body and can cause birth defects andother reproductive harm.Section 4. First Aid MeasuresInhalation: Skin Contact: Eye Contact: Ingestion:Flux fumes emitted during soldering will irritate the nose and throat and may cause an asthmatic type reaction. Remove affected person to fresh air, obtain medical attention if there is any respiratory distress.Rosin and rosin derivatives can cause a rash to develop. If any skin irritation develops seek medical advice. Wash hands with soap and warm water after handling solder wire.Flux fumes may irritate the eyes. The flux may spit during soldering. Flush immediately with plenty of water, ensure that the eyeball and the inside of the eyelids are properly bathed by gently prising open the eyelids.Not relevantSection 5. Fire Fighting MeasuresSuitable extinguishing media: Do not use:Exposure hazards: Protective measures: Dry chemical, carbon dioxide, water spray or foam.Water jetHigh temperatures above 500ºC may produce heavy metal dust, fumes and/or vapours. The medium will give rise to irritating fumes.Fire fighters should wear full protective clothing and breathing apparatus operated in positive pressure mode.Section 6. Accidental Release MeasuresPersonal precautions: Environmental precautions: Methods of clearing up:Refer to Section 8, Personal Protection.Refer to Section 13, Disposal.Place in closed container for subsequent disposal.Section 7. Handling & StorageHandling: Storage: The fumes produced during use should be extracted away from the breathing zone of the operators. Ensure that the general area is well ventilated. Wash the hands with soap and warm water after handling soldering products, particularly before eating and drinking or smoking.These products should be stored in a cool dry area. Keep out of the reach of children and away from food and drink.Section 8. Exposure Controls & Personal ProtectionMaximum Exposure Limits (MEL’s):-Substance: Long Term Exposure Limits (8 Hour TWA) Short Term Exposure Limit (15 min) Rosin based solder flux fume 0.05 mg/m³ 0.15 mg/m³ Sen Lead *0.15 mg/m³ -Personal Protection:-Respiratory protection: Eye Protection:Skin Protection: References:Necessary if there is a risk of exposure to high concentrations of flux fumes.Operators should wear safety goggles to protect the eyes from spitting flux.Suitable work wear should be worn to protect clothing.For blood lead monitoring and medical surveillance requirements, refer to the HSC Approved code of Practise supporting the Control of Lead at Work Regulations. Employees should be under medical surveillance if the risk assessment made under the Control of lead at Work regulations indicate they are likely to be exposed to significant concentrations of lead, or if an employment medical adviser or appointed doctor certifies that an employee should be under medical surveillance.A woman employed on work which exposes her to lead should notify her employer as soon as possible if she becomes pregnant. The employment medical advisor/appointed doctor should be informed of the pregnancy. Under the Management of Health & Safety at Work (Amendment) Regulations 1994, employers should assess the risks at work to the health of pregnant workers and workers who have recently given birth or are breast feeding.Adequate extraction methods to remove fumes from work area where this product is being used.EH40 Occupational Exposure Limits (published annually).Sen - denotes material capable of causing respiratory sensitisation.* - From Appendix 1 of the HSC Approved Code of Practice Supporting The Control of Lead at Work Regulations.Cases of occupational asthma caused by exposure to rosin fume are negotiable under the reporting Of injuries, Diseases and Dangerous Occurrences Regulations.Section 9. Physical & Chemical Properties.Appearance / colour: Odour:Boiling point ºC: Flash point ºC: Explosive / oxidising: Viscosity:Vapour pressure: Evaporation rate: Flammability:Grey alloy wireodourless at ambient temperaturesN/AN/AN/AN/DN/AN/AN/ApH/Concentration: N/DMelting RangeºC:See table belowAuto ignition temperature ºC: N/AExplosive limits (% vol):N/ASolubility/miscibility:N/AVolatile content (V.O.C): N/AVapour density (air = 1):N/AConductivity: N/ASpecific Gravity:N/AN/DSee table belowN/AN/AInsoluble in waterN/DN/AN/DN/AWarton Part No Melting range ºC Warton Part No Melting range ºC 63/37 183 99C 227 60/40 183-188 97C 230-250 50/50 183-212 Alloy No. 1 183-21545/55 183-224 Alloy No.2 183-19040/60 183-234 HMP5S296-301 35/65 183-244 LMP62S 179 30/70 183-255 96S 221 20/80 183-275 TLS/5296-301 15/85 227-288 95A 236-243 SAC3 217-219Section 10. Stability & ReactivityConditions to avoid: Materials to avoid:If solder is exposed to temperature over 500ºC lead dust, fume and /or vapours may be produced. Solder will react with concentrated acid to release poisonous fumes of nitric oxide. This will in turn oxidise to nitrogen dioxide, a red gas with a pungent odour. If personnel are extensively exposed to these gases then immediate medical attention should be sought, as symptoms can be delayed for a considerable time period and can be fatal. Solder may react with other strong acids to release highly flammable / explosive hydrogen gas.Section 11. Toxicological Information ( toxic effects arising from exposure based on experimental and non experimental data)Acute Toxicity:Chronic Toxicity:Reproductive Toxicity: LD50 (Oral rat): The flux fumes produced during soldering will irritate the nose and throat. For personnel that have become sensitised to rosin fumes, exposure can cause symptoms of asthma attacks of wheezing), chest tightness and breathlessness - alveolitis breathlessness and flu like symptoms), or rhinitis and conjunctivitis (runny or stuffy nose and watery or prickly eyes typical of hay fever). Rosin can also cause sensitisation by skin contact causing dermatitis.Lead can cause weakness, vomiting, loss of appetite, convulsions and stupor.Prolonged and / or repeated exposure to flux fumes may cause some workers to develop an allergic reaction to them (become sensitised).Lead can cause weakness, insomnia, hypertension, headaches and pains in the joints. Chronic exposure to lead may result in damage to the blood - forming, nervous, urinary and reproductive systems. Lead is classified as a 2B carcinogen by the IARC (1987). Evidence for carcinogenity is adequate in animals but inadequate in humans.The placenta offers no barrier to the transport of lead from the mothers blood stream to that of the foetus. Modified rosin >2500mg/Kg.Section 12. Ecological Information(Possible environmental effects and behaviour /ODP/aquatic toxicity):Lead is not degradable and will persist in the environment. Lead is insoluble in water and is not attacked by most inorganic acids and bases. (See section 13. Disposal Considerations).Section 13. Disposal Considerations(Safe disposal of product, its residues and packaging materials):Waste solder wire (if any) should be put in metals tins and returned to Warton for disposal. Disposal should be in accordance with the relevant local and national legislation. In the UK this is the Control Of Pollution Act 1974, the Environmental Protection Act 1990 and regulations made under them. See also Sections 7 & 8 for handling precautions and personal protection where applicable.Section 14. Transport InformationSolder Wire is not classified as hazardous for transportation.Section 15. Regulatory InformationFlux cored solder wire is considered to be an article and is not subject to the classification (HazardInformation and Packaging for Supply) Regulations 1994, because it is not hazardous as supplied.However this product may be hazardous In use and the information in this datasheet - reflects thehazards associated with the solder reflow operations.Section 16. Other InformationRecommended uses and restrictions: Publications references: Use only as directed.Compiled in accordance with CHIP 2 Regulations 1994. HSE Approved Code Of Practise, document L62. Dangerous Substances Directive 57/548/EEC as amended by directive92/32/EEC. Dangerous Preparations Directive 88/379/EE as amended by Directive90/492/EECLead at Work Directive 82.605/EEC. The Health & Safety at Work Act 1974. The Control Of Lead at Work Regulations 1980. The Control of Substances Hazardous to Health Regulations 1994. The Management of Health and Safety at Work Regulations 1992. The Management of Health and Safety at Work (Amendment) Regulations 1994. HS (G) 37: An Introduction to Local Exhaust Ventilation. HS (G) 53: Respiratory Protective Equipment - A practical guide for users. HS (G) 65: Successful Health & Safety Management’s. HS (G) 97: A Step by step Guide to the Coshh Regulations. EH26: Occupational Skin Diseases: health and safety Precautions. EH40: Occupational exposure limits. Revised annually. MS24: Health Surveillance of Occupational Skin Disease. MS25: Medical aspects of occupational asthma. IND (G) 95 (L) Respiratory Sensitises: A Guide For Employers. Health Surveillance under COSHH: Guidance for employers Approved Code of Practise - Management of Health & Safety at Work.Section 17. Revision DatesRevised Date / Initials: Replacing:Legend: 10/05 / VHMAll previous health and safety datasheetsN/A = Not applicable or available at time of printing. N/D = Not determined or not determinable.Est. = Estimated Rem=RemainderThe information and recommendations on this sheet relate to the specific material designated and may not be valid for such material used in combination with any other materials or in any process. The information is given in good faith and the best of Warton Metals Ltd knowledge, information and believed accurate and reliable at the time of preparation. Nothing herein is to be construed as a guarantee, express or implied in all cases it is the responsibility of the user to determine the applicability of this information or the suitability of the products for his own particular purposes.Sales & Technical Enquiries Tel: +44 (0)1706 218888 Fax: +44 (0)1706 221188FUTURE HF 2% 22SWG SAC3 0.25KG18SWG-FF18SWG-LR20SWG-FF22SWG-FF FUTURE HF 2%18SWG SAC300.25KG。
Wire Bonding工艺介绍和Gold Wire特性
金线球形焊接工艺介绍
C、焊接温度 180℃~250℃ D、焊接能量 超声震动 它的工艺过程可以粗略分为四步： FAB→1st bond→looping→2nd bond
金线球形焊接工艺介绍
金线球形焊接工艺介绍
金线球形焊接工艺介绍
stage 1、FAB 2、1st bond form 3、capillary rise 4、looping 5、2nd bond form 6、tail length create 7、 disconnect 8、new FAB capillary stopped Go down to die surface, Go up to loop height Move from loop height point to 2nd bond Press the wire to lead Go up to a desired height Go up stopped Wire clamp close open open close close open close close wire Form ball when 6000v on it Ultrasonic and force Not affect
Breaking Load low
Wire sweep
Second bondability
HAZ length short
Loop height
Loop height Stability in Low loop
high
lower worse
long
higher worse
bigger better
lower better
Wire Bonding工艺介绍和Gold Wire特性及选择
Siemens S7-300数字输入SM321说明书
up to 40 °C, max.
16
up to 60 °C, max.
16
vertical installation
up to 40 °C, max.
16
6ES7321-1BH10-0AA0 Page 1/3
09/24/2013
subject to modifications © Copyright Siemens AG 2013
Galvanic isolation Galvanic isolation digital inputs between the channels between the channels, in groups of between the channels and the backplane bus
Product data sheet
6ES7321-1BH10-0AA0
SIMATIC S7-300, DIGITAL INPUT SM 321, GALVANICALLY ISOLATED, 16DI, 24 V DC, 1 X 20 PIN, 0.05 MS INPUT DELAY
-
Supply voltage
Permissible potential difference between different circuits
Isolation
24 V -30 to +5 V 13 to 30 V 7 mA
No 25 µs 75 µs 1000 m 600 m
Yes 1.5 mA Yes
No No No No Yes
110 mA
Power losses
Power loss, typ.
3.8 W
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Ag Wire Products Update2013 ECCAP1ConfidentialMarket Application For Wire SelectionComputing11%Consumer products25%Memory20%Au wire HVM Pd-Cu wire LVM Ag alloy wire HVMLogic: Au wire HVM Pd-Cu wire HVM Ag alloy wire HVMCommunication44%Ag wire product characteristicsQuality and Workability: Equal or Better than Pd-Cu wire Reliability: Meet criteria (up to PCT168, bias-HAST244 passed) Mass Production: >10kk / month production for normal bond > 8kk / month production for Die to DieAg alloy wire is producible from above factors2ConfidentialAg Wire Status UpdateQuality and Workability: Equal or Better than Pd-Cu wire Reliability: Meet criteria (up to bias-HAST 244 hrs passed) Mass Production: >30kk per month3ConfidentialProcess Control Comparison ( Au / Ag / Cu Wire )CategoryDesign RuleControl ItemsAu wireAg wireCu wireNot Recommend Structure (Pad Crack Risk) : 1. None-VIA (B) + Al Thickness < 1.2 um 2. Partial VIA + Al Thickness < 1.2 um 6 months 1. Bare : 3 days 2. Pd-Cu : 14 days Yes 95% N2 + 5% H2Bond Pad StructureNo limitationNo limitationNot open package 1 year Material Wire Storage Expiration Cu Wire Kit Type Forming Gas Open package NA No NA1 year 20 days Yes 95% N2 + 5% H2FlowNADifferent flow than CuDifferent flow than AgWire Bond0.7 mil Wire Pull ( Min. ) 0.8 mil 0.7 mil Ball Shear ( Min. ) 0.8 mil Appearance Inspection ( Concern after wire bonding )≧ 1.8 gms ≧ 2.0 gms ≧ 4.8 gms ≧ 5.3 gms≧ 2.0 gms ≧ 2.3 gms ≧ 5 gms ≧ 5.7 gms≧ 3 gms ≧ 4 gms ≧ 8 gms ≧ 10 gms Not allowed : 1. Loop neck oxygen or discolor 2. FAB oxidation or strawberry ball 3. Al splash to cause Al wall damagedNASame AuHigh risk pad structure can apply Ag wire to avoid pad crack and pad peeling issue. Ag wire has better wide process control of wire shelf life and window time.4ConfidentialBond Pad Structure ListBond pad risk assessment for Cu wireWafer Process Pad structure type 1. DS (Double Solid) Pad structure Side view Description a) VIA array connect with two metal Al thickness( um )Judge( Cu wire bonding )0.8 ~ 4.0AllowedCu trace 2. DS + RAPa) Double Solid + Raised Al pad b) To add a passviation under the Al padAl Pad Metal0.8 ~ 4.0Allowed3. Single metala). A big metal Under Al pad b). No VIA array connect with two metal a). Whole piece of VIA between Al pad and Al0.8 ~ 4.0Allowed4. OBVAl Pad OBV Al Metal Al Pad IMD VIA0.8 ~ 4.0Allowed5. None-VIA (A)Metal Metal Al Pada). Under Al pad without VIA b). Whole piece of Cu metal a). Under Al pad without VIA b). No whole piece of Cu metal ( Hollow design ) a). Full VIA array connect under Al pad0.8 ~ 4.0Allowed6. None-VIA (B) Al trace 7. Full ArrayIMD Metal Metal Al Pad Metal IMD Metal Al Pad≧1.2 ~ ≦ 4.0 < 1.2Allowed Not Recommend( Pad Crack Risk )0.8 ~ 4.0Allowed≧1.2 ~ ≦ 4.0IMDAllowed Not Recommend( Pad Crack Risk )8. Partial VIAMetal Metala). Partial VIA connect under Al pad < 1.29. No metal under padAl PadNo metal & VIA under pad0.8 ~ 4.0Allowed5* OBV : One Big VIA , IMD : Inter-Metal Dielectric ConfidentialPd-Cu wire (None Via B, Al thickness < 1.2um)Crater testCrack6ConfidentialAg wire (None Via B, Al thickness < 1.2um)Crater testNo Crack7ConfidentialWire and IMC Electronic resistanceWire electronic resistanceItem 2N Au Wire material Pd-Cu Wire Ag-Au-Pd wire Au4Al Au5Al2 Au2Al AuAl AuAl2 IMC CuAl2 CuAl Cu4Al3 Cu3Al2 Cu9Al4 Ag3Al, Ag2Al D/A Resistivity (u ohm-cm) 2.35 1.95 5 37.5Pd-Cu wire Au wire Ag alloy wireGND net resistance measurement by NCKU- GND net resistance-Wire diameter: 0.8mil -Test wire length: 1.5 cm from power supplier to chip. Power supplier+ -Real DieGND net- GND net resistance measurement results at 0hr3.0 R (ohm) 2.0 1.0 0.0 0 0.2 0.4 0.6 0.8 Voltage 1 1.2 1.4 1.625.5 13.1 12.4 7.9 7.5 11.4 12.2 13.4 15.7 10Adobe Acrobat 7.0 DocumentAu : Ag alloy = 1: 1.1~1.2- GND net resistance measurement results at HTSL 175CPd-Cu w ire 155hrs Au 96hrs Ag alloy w ire 155hrs4.0 R (ohm) 3.0 2.0 1.0 0.0 0 0.2 0.4 0.6 0.8 1 Voltage 1.2 1.4 1.6Au : Ag alloy = 1: 1.3~1.5Ag alloy wire also have higher electronic resistance. But, the Net resistance is not as wire material (Ag alloy wire resistivity is 2 x 2N Au wire).8Presentation TitleData Sheet Comparison9ConfidentialAg Wire Workability ComparisonWire Pull DataWire Type Au wire Cu wire Ag wire Criteria > 2g > 4g > 2.3g Sample Size 2pcs/all wire 2pcs/all wire 2pcs/all wire Max 5.5 12.1 10.8 Min 3.5 7 5.7 Avg 4.530 8.714 8.064 Cpk 1.807 2.373 1.897Ball Shear DataWire Type Au wire Cu wire Ag wire Criteria Sample Size > 5.3g 2pcs/all ball > 10g 2pcs/all ball > 5.7g 2pcs/all ballCu AgMax 35.30 40.10 39.57Min 19.50 27.70 25.23Avg 28.343 32.997 32.689Cpk 1.759 3.935 3.3611st and 2nd Bond photosAu 1st2ndWire pull and ball shear of Ag wire can meet process workability requirementsWire pull and ball shear data are close to Cu wire and better than Au wire Ag wire has less Aluminum splash effect than Cu wire10 ConfidentialItems2N AuPd CuAg alloy1stAl Splash SEM Photo :Al Pad Splash Comparison2ndSummary : 因線材Hardness 差異, Al Splash Cu> Ag > AuWire typeIMCCratering CriteriaConditionSample SizeResultCriteriaSample SizeResultAu wire > 80%0 hr 0/2No Crack0/3Cu wire > 80%0 hr 0/2No Crack0/3IMC & Crater Comparison:90%82%No crackNo crackAg Wire Workability ComparisonAg wire > 80%0 hr 0/2No Crack0/3No crack No crackNo crack No crack92%90%IMC and Bond pad crater could meet product criteriaIMC percentage from Ag wire can meet criteria No crater was found by using of Ag wireAg wire performance is as good as Cu and Au wire97%92%Ag Wire Reliability Test Result:Test itemRead point Sample Size Cross-SectionSAT F/T Moisture Sensitivity Test MSL3(30℃/60%RH/192hrs)0 hour 0/1800/180Precondition 0/1800/180Pressure Cooker Test (PCT)>168 hours NA 0/45Ag Alloy Wire Reliability PerformanceThermal Shock Test (TST)500cycles NA 0/45Temperature Cycling Test (TCT)1000cycles NA 0/45Bias High Acc. Stress Test (bias-HAST)>192 hours NA 0/45High Temperature Storage Life Test (HTSL) (Without precondition)1000 hoursNA0/45Reliability test conditions follow JESD STD and PASS.Wire Material IMC Comparison Wire type 2N Au Pd Cu Ag alloy HTSL 150C/1000 hrsIMC thickness 6.3um0.7um 3.56um •IMC growth rate: Au wire > Ag alloy wire > Pd coated Cu wireAg wire b-HAST TestingLead Frame PackageSubstrate PackageBias Type Dia (mil)96168244Voltage (V)MQFN 5*5 / 4095% Ag0.8F/TPassed F/T Passed F/T Passed VDD33 : 3.6V VDD12 : 1.32V1033BF,G631B, Ag L/F MQFN 8*8 / 6895% Ag 0.9O/S PassedO/S PassedO/S PassedPS :1.2V,3.3V1033BF,9240HF10,Ag L/FPKG Wire B-HAST(hrs)BOMThe purpose of experiment is bias-HAST performance with Ag wireAg Alloy Wire Workability in Normal BondAg alloy wireMachine related: Ag Alloy wire using forming gas, but Machine setting time and UPH are more than Pd-Cu wireWafer source related: Ag Alloy wire has no limitation but Pd-Cu has concernPad Structure Can not apply to Ag Wire Workability for Pad Pad--to to--PadDie to Die bonding has obvious benefits :Ag alloy wireAg alloy wire UPH has obvious benefits than Pd-Cu wire.DieDie 1Die 2____Bond PadDie to Die Ag Alloy Wire Customer Project•Package :MCM-TFBGA 13X13•Pin count :454•Application:Mobile BB•Chip size :157X155 / 109X191 mil •Pad size : 55X49 / 51X44 um •Al pad thickness:1.45umCustomer: ***** Substrate: Item Measured MethodCriteria Unit BOMReliability Test Items240.7*76.3mm* Die Attach : Hitachi FILM FH-9xx * Bonding Wire : 0.7mil Ag wire * Compound : SMM G7XX * Solder Ball : 0.3mmWire-pull WP tester >2gw Ball-shear BS tester >5gw Ball-Thickness Microscope 500X 10um minumCratering Microscope 200X Not allow CrackIMCMicroscope 500X>70%* MSL : Level 3 ( 30ºC / 60%RH / 192hours) PASS (200/200 units) TCT 1000 HTSL 1000 HAST 168Ag wire vs Cu wirePKGWire DB q'ty WB q'ty SH q'ty WB yield AB yield 前三大報廢碼報廢數ppm 異物4293268金球脫落36392272nd 焊點脫落32682042nd 焊點脫落4382155金球脫落3472122弧度異常243486STFBGA(HF)200 9*915,987,21415,968,1630.7mil Au wire 0.7mil Cu wire0.7mil Ag wire99.93%99.81%28,354,41928,344,95428,329,29599.97%99.91%15,998,644Ag Wire Workability ComparisonAg wire have better workability than Cu wireAg Alloy Wire Production Status (pad (pad--to to--pad)For pad-to-pad application:C STFBGA 9*9200Mobile BB 17.8um 179,228 99.78% TSOP has been in production for over one year, volume >10kk/m Pad-to-pad structure mass production approached 8kk/m The Ass’y yield can reached >99.8%BTM die full array viaSPIL Ag Wire Readiness (QUAL & Production)PKG Body size I/O BPP BPO ApplicationAg wireDiameter(mil)R/TPASS ResultStatusSTFBGA9*920051--BB0.7MSL3UHAST192TCT 1000 , HTSL 1000MPMCMTFBGA11.5*1127750.3948.72*43.68BB0.7MSL3UHAST192TCT 1000 , HTSL 1000MPMCMTFBGA13*1345450.451.24*43.68AP+BB0.7MSL3UHAST192TCT 1000 , HTSL 1000MPMCM(3)-TFBGA10*1020350.449.5*40.5BB0.7MSL3UHAST192TCT 1000 , HTSL 1000MPMCM(4)-TFBGA10*1020350.449.5*40.5BB0.7MSL3UHAST192MP TCT 1000 , HTSL 1000MCM(3)-TFBGA11*1023350.449.5*40.5BB0.7MSL3UHAST192TCT 1000 , HTSL 1000MPMCM(4)-TFBGA11*1023350.449.5*40.5BB0.7MSL3UHAST192TCT 1000 , HTSL 1000MPLQFP14*1412864.651.85*56.950.8MSL3PCT168TCT 1000 , HTSL 1000MPLQFP20*201445750移动多媒体0.8MSL3PCT168TCT 1000 , HTSL 1000MPLQFP24*2421661.38560.8MSL3PCT168TCT 1000 , HTSL 1000MPQFN5*5286353机顶盒0.8MSL3PCT168TCT 1000 , HTSL 1000MPTFBGA10*10 / 16818Normal64.656.95 * 51.85Consumer ENGLQFP7*7 / 4820Normal6050*50USB MP-TFBGA U2: 54U2: 52*43U4: 100U4: 85*85Ag wire is in HVM for L/F & Substrate based products in TW & SZ.Production Volume and Yield Trend (TSOP, TFBGA/MCMTFBGA/SVFBGA)1029910,80310,69911,68411,54515,27612,68415,37899.93%99.91%99.93%99.94%99.92%99.93%99.93%99.92%99.91%99.93%99.91%99.93%99.92%99.60%99.75%99.90% 12050140501605018050Ship out q'ty Ass'y yieldThe average volume has approached 15M pcs per monthThe Ass’y yield has reached >99.9%9,2288,2529,96610,009 9,97499.00%99.15%99.30%99.45%50205040506050805010050Mar'12April'12May'12Jun'12Jul'12Aug'12Sep'12Oct'12Nov'12Dec'12Jan'13Feb'13Mar'13Mass Production started from Dec’11 (QFN, LQFP , TFBGA)Approach >25KK pcs/monthWB yield >99.9%28.329.625.899.91%99.92%99.90%99.92%99.89%99.90%99.93%99.92%99.96%99.95%99.98%99.96%99.95%99.90%100.00%30401.52.95.88.114.913.221.822.718.915.299.50%99.60%99.70%99.80%1020Mar'12Apr'12May'12Jun'12Jul'12Aug'12Sep'12Oct'12Nov'12Dec'12Jan'13Feb'13Mar'13W B Y i e l d (%)Q 't y (K K p c s )Copper/Ag Revenue Quarterly Performance9229.5%28.2%De-cap Capability for Failure AnalysisThe Ag wire easy to cause over etch in FA decap proceduremolding compound type have limitation for selectionIn order to meet FA decap, need to select below molding compound types with difference packages1.Single die + leadframe package w/ G6312.Single die + substrate package w/ G760LAg Wire SuppliersAg wiresupplierW.T (Wire Tech)PMTC Heesung MKECapacity500K Km/M150K Km/M200KM/MChina Kunshan:200KKm/M Korea Yongin: 30KKm/MRun Rate60%~70%40%~50%50%~60%China site 60%Korea site: 10% Productionsite Taiwan Taiwan Korea Korea / ChinaCustomer TW : Assemble HouseChina : Local assemblehouse and LEDTW : Assemble HouseChina : Local assemble houseand LEDTW : Assemble HouseKorea : LEDKorea :Assemble House andLEDChina :Local assemble houseand LEDLead Time for Capacity expansion is about 1.5~2 months , so supplier’ capacity can be 100% satisfy customer demand and without any “constraint”.。