改善对策8d报告表(中英文)
问题改善报告8D(中英文)
问题改善报告8D(中英文)Batch Qty 批量数Remark 备注Action Start Date实施日期Action Start Date实施日期Action Start Date实施日期8D Report 问题改善报告Verification Result 验证结果:Attachment 附件:Involved site(customer,own plant and supplier)涉及的工厂(客户,自己和供应商)Attachment forsupplement 补充附件:Defect Description 不良描述:(5W2H 方法,who,when,what,where,why,how,how many)Influence to customer( list potential influence such as line stop,production disturbed,call back and compensation)对客户的影响(列出可能的影响,如停线,生产干扰,召回及赔偿等)Other Actions 其它措施:Resp.责任人Other similar parts/portal 存在风险的其他产品/平台Resp.责任人D3.Implement & Verify Interim Containment Action(s)围堵措施Actions to protect customer and hold suspact parts采取措施保护客户并遏止任何可疑物品(挑选结果:时间,日期,挑选总数,拒收数量)Resp.责任人D2. Define the Problem 定义问题Part Number 零件号Part Name 零件名称Defect Qty 不良数Defect Rate 不良率Team members 小组成员Dept/Role 部门/职位Team members 小组成员Dept/Role 部门/职位Complaint from 投诉方:Issue to 被投诉方:D1. Identify Team Member/Roles & Responsibilities 小组成员/职能Champion 组织者 :Leader 组长 :CAR TypeComplain Number投诉编号:Complain Date 投诉日期:Complain Title 投诉主题:Problem OccuringDate问题发生时间:在制品Parts in Process Supplier IssueCustomer Complaint客户处产品Parts in Customer 库存品Parts in Store供应商处产品Parts in Supplier 在途品Parts under Shipping。
8D报告模板(中英文对照专业版)
Fill in/填写:Approvl/核准:Send/发送:
Corrective Action/纠正措施:(short-term and mid-term actions/短期及中期预防措施)
Fill in/填写:Approvl/核准:Send/发送:
Verify Corrective Actions/确认纠正措施:(indication that corrective actions are covering the defined problem/
公司LOGO位置
公司英文名称பைடு நூலகம்
公司中文名称
Date/日期:
Complaint No./客诉编号:
Complaint - 8D-Report/客诉-8D-报告
Company/公司:Attn./相关人:
Model Name/机型名称:Complaint Date/抱怨日期:
Purchase Order No./定单号:Delivery ./出货日期:
Define Problem/问题描述:(all relevant data like failure description, failure rate, line or incoming failure - filled-in by customer)
(所有相关数据比如缺陷描述,缺陷比率,在线或进料缺陷-客户提供)
Fill in/填写:Send/发送:
Team Member/小组成员:
Approvl/核准:
Root Cause/根本原因:(description of technical or logistical background/技术或内在联系)
8D报告模板(中英文-推荐)
1
2
4、明确和核实根本原因(Discipline 4.Define and Verify Root Causes)
负责人
第1页
KONGTOP
8D报告
5、永久性纠正措施(Discipline 5. Permanent Corrective Actions)
NO.
纠正措施(permanent Corrective Actions)
产品编号 (Part Number)
检验数 ( Qtv Ins)
产品名称 (Part Name)
不良数 (Qtv Rei)
1、小组成员(Discipline 1.Team Members)
部门
(Dept):
QA
姓名 (Name):
2、问题描述(Discipline 2. Problem Description)
KONGTOP
主题 (Subject) 发生地点 (Occurred
Site) 客户 (Customer)
供应厂商 (Supplier)
8D报告
(CA report in 8D format)
投诉类型 (Rea For CA)
发生时间 (Occurred Time)
总批量数 (Occurred Qty)
1
2
负责人
6、纠正措施效果验证(Discipline 6.Verification of Effectiveness)
NO.
效果验证(Verification of Effectiveness)
1
2
确认人
7、预防再现措施(Discipline 7.Prevent Recurrence)
NO.
预防再现措施(Prevent Recurrence)
8D 改善报告模版-中英文模版
责任人
DueDate
预计完成日期
D7.Preventive Measures to Eliminate Repetitive Defects/预防重复发生措施
Responsible
责任人
DueDate
预完成日期
D8.Congratulations /Management Commitment/祝贺团队,管理层审核
8D Report/异常纠正、预防措施报告
SCAR No. /报告编号
Supplier/供应商
Issue Date/报告日期
Contact/联系人
Contact Information /联系方式:
E-mail(邮箱):_________________Tel(座机电话):________________Cell#(手机):_________________
D1.Identify Team Members/成立改善小组
TeamLeader/专案总负责人
Team Member/小组成员
Department /部门
Title /职位
D2.Description of Problem/不良问题描述
D3.ImmediateContainmentActions/临时改善措施(立即的围堵措施)
品管部经理或公司总经理签名:日期:
Responsible
责任人
DueDate
预计完成日期
D4.Analysis ofthe RootCause/根本原因
D5.Permanent Corrective Action/长期的纠正措施
Responsible
责任人
DueDate
新8D报告中英文版
7D
7D:预防性措施
Preventive action
1
相关D/PFME的修订
□是Y□否N
2
相关PPAP的修订
□是Y□否N
3
相关控制计划的修订
□是Y□否N
4
相关产品或过程的改进
□是Y□否N
5
相关作业指导书/工艺卡/规程的修订或改进
□是Y□否N
6
组织、人员、设备、环境和材料等的确定和改进
品质控制思想:预防第一,争取把不良现象消灭在萌芽状态;降低品质成本,力争以最少的投入实现最强的品质控制;提高产品质量,确保品质持续向上;实施互利双赢的原则,最大限度兼顾客户利益。
2.【用人理念】
“有德有才,破格重用;有德少才,培养使用;有德无才,限制录用;无德无才,坚决不用”。
3.【品人标准】
“态度很好,能力很好是精品;态度很好,能力一般是半成品;态度不好,能力很好是毒品;态度不好,能力不好是废品”。
本8D报告格式设计:zhangliPage 2 of 2NO.:
□是Y□否N
验证Verification:
8D:小组祝贺
□物质奖励□精神奖励 □荣誉奖励□ □
编制/日期Prepared by/Date:项目关闭日期Project off date:题解决方法(来源于美国福特公司,与克莱斯勒的“七步纠正措施”相同),适用于制程能力指数低于其应有值时有关问题的解决,它提供了一套符合逻辑的解决问题的方法。本报告适用于内部和外部品质问题的改善。
0D:基本信息情况
产品名称
Product Name
规格/部品号
Model/ P/N
本司业务担当
8D分析详细报告(中英翻译)
(如果有任何说明/附件)(图-1)A. 3Way5Why Methodology(3Way5Why 方法论)No 问题点描述1way 2way 3way 4way 5way1按键功能不良(脏点,水印,白点)/Poor functional key(dirty dot, watermark,white dot)LUPHi人员是否清楚注意事项.(清楚)/ If LUPHistuff are clearabout mattersneedingattention(clear)有没有对应的SOP;(有)/ If LUPHihas thecorrespondingSOP;(yes)有没有相应的培训教育;(有)/ If LUPHihas thecorrespondingprofessionaltraining;(yes)制程中有没有发现此类不良;(有)/ If LUPHIfinds thisproblem inmanufactureprocedure(yes)其它客户有没有反馈类似问题;(较少发生)/ IfLUPHi getsothercostomer’sfeedback likethis;(rarely)C.再现解析:1、通过对客退品分析具体如下:/ The analysis of the return goods as follow:■解析项目:常规测试按键不导通(5PCS)/ analyse program:the button can not connect with normal test(5PCS).■解析结果:analyse result:■发生根本原因:线路断线导致按键失效:(如图-2)/primary cause: the circuit breaks line leads the circuit can not work(as picture 2);■影响因素:/ reason:①、反复多次折弯导致;/the circuit bends many times;②、线路银浆剥离导致;/ the circuit silver paste fall off;③、线路不够柔韧;(线路印刷2次光固(感光固化)UV厚度达到0.21MM)/ the circuit is not enough soft(the circuitUV thickness leads to 0.21mm with printing 2 times);(图-2)/(as picture 2)说明:“/”标示位置为PIN折弯后形成的痕迹,线路漏电路线为分析原因造成。
问题改善报告8D(中英文)
Batch Qty 批量数Remark 备注Action Start Date实施日期Action Start Date实施日期Action Start Date实施日期8D Report 问题改善报告Verification Result 验证结果:Attachment 附件:Involved site(customer,own plant and supplier)涉及的工厂(客户,自己和供应商)Attachment forsupplement 补充附件:Defect Description 不良描述:(5W2H 方法,who,when,what,where,why,how,how many)Influence to customer( list potential influence such as line stop,production disturbed,call back and compensation)对客户的影响(列出可能的影响,如停线,生产干扰,召回及赔偿等)Other Actions 其它措施:Resp.责任人Other similar parts/portal 存在风险的其他产品/平台Resp.责任人D3.Implement & Verify Interim Containment Action(s)围堵措施Actions to protect customer and hold suspact parts采取措施保护客户并遏止任何可疑物品(挑选结果:时间,日期,挑选总数,拒收数量)Resp.责任人D2. Define the Problem 定义问题Part Number 零件号Part Name 零件名称Defect Qty 不良数Defect Rate 不良率Team members 小组成员Dept/Role 部门/职位Team members 小组成员Dept/Role 部门/职位Complaint from 投诉方:Issue to 被投诉方:D1. Identify Team Member/Roles & Responsibilities 小组成员/职能Champion 组织者 :Leader 组长 :CAR TypeComplain Number投诉编号:Complain Date 投诉日期:Complain Title 投诉主题:Problem OccuringDate问题发生时间:在制品Parts in Process Supplier IssueCustomer Complaint客户处产品Parts in Customer 库存品Parts in Store供应商处产品Parts in Supplier 在途品Parts under Shipping。
8D分析报告中英文模板
报告编号(Report No. ):.主题(Subject ): 发货日期产品名称问题分析小组成员姓名(Name )组长(Team Leader )组员(Team Member ) :(Issue(s)Description) :应急对策(Containment Action(s))1).对策(Action(s)) :2).有效性(Effect): 3.)生效日期(Implemcntation Date) :(Root Cause(s))1)原因分析过程(Analysis) :2)根本原因(Root Cause(s)) :3)有效性(Effect) (%):长期纠正措施(Chosep Permanent Corrective Action(s)1).纠正措施选择(Corrective Action(s)) :2).有效性(Effect) (%):纠正措施实施(Implemcnted Permanent Corrective Action(s)) :1)实施方法(Implemented Corrective Action(s): 客户名称数量 联系电话/e-mail(Telephone/e-mail)所在部门(Department ) 投诉/退货日期 产品型号2).开始实施日期(Implementation Date) : 2012-4-6防止问题再次发生的措施(Action(s)to Prevent Recurrence) :1).防止方法(Action(s)) :2).开始实施的日期(Implementation Date):通知相关部门(Congratulate your Team) :需要通知的部门(Team to Congratulate) : 问题解决日期(Close Date)。
8D报告(中英文)
iscipline 8.Customer satisfaction degree)
第一批产品满意程度:yes( ) no( ) 与客户_________联系,确认此批出货产品有/无以上不良现象。
备注(Memo)
编制 Made by:
审核 Approved By:
审核日期 Approved Date:
供应厂商 (Supplier)
产品名称 (Part Name)
1、小组成员(Discipline 1.Team Members)
部门(Dept):
QA
生产
姓名(Name):
2、问题描述(Discipline 2. Problem Description)
检验数 ( Qtv Ins)
不良数 (Qtv Rei)
工程
3、即日纠正措施(Discipline 3. Immediate Containment Actions)
NO.
暂时补救的纠正措施(Immediate Containment Actions)
1
2
4、明确和核实根本原因(Discipline 4.Define and Verify Root Causes)
XXX铜业有限公司
8D报告
主题 (Subject) 发生地点 (Occurred Site)
(CA report in 8D format)
投诉类型 (Rea
For CA)
发生时间 (Occurred Time)
总批量数(Occurred Qty)
客户(Customer)
产品编号 (Part Number)
5、永久性纠正措施(Discipline 5. Permanent Corrective Actions)
8D报告(中英双语)
外部小组
组长
小组成员
External team
Team Leader
2. 问题描述 Problem Description:
Team Member(s)
起草 Prepared By:
批核 Approved By:
完成日期 Completed Date:
2020.2.16
外销许丽君经理投诉南非订单根据工程给的资料重量计算是11.195吨,实际海关检查的重量是12.995
8D REPORT 8D 报告
主 题: Subject: 发生地点 Occurred Site:
客户名称 Customer Name:
外销订单出货箱重及尺寸错误
海关
南非Ellies
发生时间
Occurred Time 供应商/责任单位 Spulier/Responsibility
发行时间 Issued Date:
8. 结案 Problem Closure: 改善绩效或结果有效性的确认 Performance/Results Verification for 改善合乎目标?Meet Objective?
Yes ( ) No ( )
若不符合,则须填写新8D号码 If "No", please mark up the new8D number. 新8D号码 New 8D No.:
批核 Approved By:
完成日期 Completed Date:
2020.2.20
1.SAP系统资料错误;2.
5. 永久纠正措施 Permanent Corrective Actions:
起草 Prepared By:
批核 Approved By:
8D Report-中英文
列出所有围堵措施,评估围堵措施的效果。
Number potential root causes.将可能的根本原因编号
原材料检测异常。
No
材料使用过程中异常
No
方法Method
生产工艺异常
No
环境Environment
1.生产环境温度、湿度、照明等异常
No
测量Measurement
1检测方法不完善
Yes
2检测结果异常
No
3不了解客户要求
No
Include a validation plan (Document statistical and audit results after implementation). Coordinate numbers with Step 5 to ensure all corrective actions are validated.包括验证计划(措施执行后统计和审核的结果),对应上步中所有措施以确保措施都得到验证
验证时间
Validate plan: Track many batch of parts after apply above actions.
验证计划:在采取以上有效措施后,在进行多个批次产品的入库、发运跟踪验证。
Validation results:
验证结果:
Short term action
短期措施:
Technical Root Causes:技术性根本原因
8D报告模板(中英文)
D3–Containment actionsTaken to contain all Suspect Product(Warehouse仓库中and work-in product生产中and in transportation运输中products)/Acciones Contenedoras Tomadas en Corto Plazo:
Standardization or update documents需要标准化或更新的文件及完成日期
DueDate日期/ Fecha de implementación
Owner负责人:
8 –Customer QAVerificationand closure/ Verificación:Passed or Fail.
-
D5 –Corrective Actionplan / Acciones correctivas对策计划拟定(proveedor y/o Steren Ch.)
DueDate日期/ Fecha de implementación
Owner负责人:
6. Perform Permanent Corrective action and Confirm the Effects
Brainstorming session, define a list of reasons for the existing problem; Ask "why do we have this problem?"Usefish bone methods to define areas related to machines, methods, human and materials.小组头脑风暴讨论后,找出所有导致该问题的因素,该问题为何发生。用鱼骨图从人,机,料,法,环,测(5M1E)各个因素方面分析最终得到根本原因!
8D CAR 报告(中英文)
Subject: 原物料编号:Item No(Lot#): 生产地点 Production Site: 车间环境 Plan Condition
包装环境 Packing Condition 1. 问题描述 Problem Description:
图片或证明文件说明 Pictures or proof documents description
8D CORRECTIVE ACTION REQUEST 8D 改善和预防行动要求书 Revision(版本号):
客户名称 Customer Name:
Effective date(生效日期):
主
题 Item description: 产品描述 生产日期 Production Date 机器编号 Machine No. 运输状况: Deliver Condition 生产班次 Shift: 订单号码 Order No.
2. 定义和核实根本原因 Define and Verify Root Causes:
图片或证明文件说明 Pictures or proof documents description
3.短期纠正措施 Shortterm Corrective Actions:
图片或证明文件说明 Pictures or proof documents description
4. 长期纠正措施 Longterm Cor证明文件说明 Pictures or proof documents description
5. 合乎目标?Meet Objective? Yes (
)
No (
)
8D报告模板-中英文
CORRECTIVE ACTION REQUEST (CAR)□Complete 完整的(8D) □ Short Form 简式的( D4, D5, D6 & D7 Only)Steps 1 - 3 and estimated time for resolution must be completed within 12 hours 步骤 1 - 3,预计解决时间必须在 12 小时内完成Step 4 - 7 must be completed within 2 weeks, in case of more than 2 weeks; detailed plan must be attached 步骤 4 - 7 必须在 2 周内完成,如果超过 2 周,必须附详细的计划Date Issued 发出日期CAR Number CAR 编号Recurrence of defect 是否重复发生 Yes - No ■ If yes: old CAR No.对应旧的 CAR No.:Issued To 发放给:Supplier 供应商:CAR Requestor 要求者:Part Number 产品型号:Part Des:Qty controlled 检测数量: Qty. Rejected 不良数量:Defect Description 缺陷描述:➢ Who:➢ What:➢ Why:➢ When:➢ Where:➢ How:➢ How Many:➢Traceability Data (e.g. cast lot no.; delivery slip no.; serial number, colour dots,):可追溯性数据(货柜号;送货单号;批次号;色彩点;)Photo / Sketch 图片/草图Effects Estimation 影响效果评估: Request originated by 要求来源于:□Customer Spill 客户处 □Internal Inspections 内部检查 □ Customer Satisfaction 客户投诉□Logistics 物流 / Packaging 包装□ Other______________CAR information sent to:CAR 信息发送到:□Supplier Quality 供应商质量□Process Quality 制程质量□ Customer Quality 客户质量□ Production Dept 生产部□ Technology Dept 技术部□ Process Technology Dept 过程工艺部□Suppliers 供应商□Other 采购部_____________Cost Recovery will be requested 是否需要成本补偿( 1 ) Select a Team ( Must have "BUY-IN" and ability to solve problem ) : 确定团队(必须有“接受/认同”和解决问题的能力)Team Leader 团队组长Supplier Quality 供应商质量Manufact. Engineering 制造工程师Process Quality 过程质量Process Engineering 工艺工程师Customer Quality 客户质量Manufacturing 生产部Other 其他YesNoLPR-QR-807-04 B31/4CORRECTIVE ACTION REQUEST (CAR)( 2 ) Define & Describe the problem (Analyze the problem freq., loc., effects, etc., and define desired solutions) :定义&描述问题(分析问题频率、地方、效果等,并定义所需的解决方案)➢ Who: ➢ What: ➢ Why: ➢ When: ➢ Where: ➢ How: ➢ How Many: ➢Frequency of problem (ppm): 问题的频率(PPM):Reasons of non-detestability: 非检测的原因:Estimation of consequences: 后果评估:Extension to other Part Numbers/Lines/Plants: 扩展到其他零件编号、生产线、工厂:( 3 ) Containment: (Immediate actions required to eliminate defects at supplier, mfg., and customer locations) 围堵措施: (需要确认缺陷问题在供应商、生产线和客户处的数量)VERIFY 查证Supplier 供应商处OKNON OKAction / Notes / Identification of OK parts 行动、备注、识别好的部分Warehouse 库存品WIP 在制品 Customer 客户处OthersTemporary Countermeasure (until the implementation of definitive corrective actions) : 临时对策(直到确定的纠正措施的实施)1)TimingImpact %( 4 ) A) Identify Root Cause applying cause effect analysis 确定根本原因应用造成影响的分析 Material 物料: NA Machine 机器: NA Method 方法: NA Man 人: NA(4) B Identify Root Cause with min.“3 whywhy ”: 确定根本原因和最少有“3 个为什么” Why ?Why ?Why ?Why ?LPR-QR-807-04 B32/4CORRECTIVE ACTION REQUEST (CAR)Measurement 测量: NA Environment 环境: N/A 4) C) Verify root Causes, 根本原因 the root causes are:根本原因是:Why ? Why ?( 5 ) Permanent Corrective Action: (Choose & Implement Corrective Action )纠正措施:(选择和实施纠正措施)➢TimingImpact %➢➢ ➢➢( 6 ) Verification of Corrective Action (Resp. Team) 纠正措施的验证:Quality department 质量部门Corrective action implemented on (Date) ____ Pls see feasibility analysis report for long term actionTracking period: from week____to week ____ 纠正措施实施(日期) ____ 请见上实现可行性分析报告长期行动跟踪期:从____星期到___星期Documentation of Verification Evidence 文档验证的证据:■ Test and Measure results 测试和测量结果 □ Capability 性能 □Audit 审核■ Attribute Data 属性数据□ Fmea□ Control Plan 控制计划□ Preventive Maintenance Instruc. 预防性维护的教诲 □ Other____________Information sent to 信息发送到: ■Supplier Quality 供应商质量 □Process Quality 制程质量 ■Customer Quality 客户质量□Customer Quality 客户质量 □Production Dept 生产部 □Technology Dept 技术部 □Process Technology Dept 过程工艺部 □Suppliers 供应商 □Other_____________( 7) Prevention 预防: (Preventive action taken, to see this does not occur again 预防行动确保不会再发生)(Resp. Team):FMEA Updated FMEA 更新□ Yes ■No DatePrevious FMEA (以前 FMEA)Severity 严重性____ Occurrence 发生率____ Detection 探测度____RPN_____Revised FMEA (修改 FMEA)Severity 严重性____ Occurrence 发生率____ Detection 探测度____RPN_____Control Plan Updated 控制计划更新□Yes ■ No Date _______Procedures Updated 操作指导更新□Yes ■ No DateInformation to other plants 信息给其他工厂□ Yes ■No Date _______Information to other Supplier 信息给其他供应商 □ Yes ■No Date _______Other 其他_____________________□ Yes □ No Date _______Audit signature 审核签名:Audit Date 审核日期:( 8 ) Recognize team success ( Acknowledge team and communicate results) : 确认团队成功(承认团队和沟通的结果)This CAR will be closed, If there are no more than two consecutive batches. 如果连续 2 批次无重复发生,这个 CAR 将会关闭第 1 批次供货: 第 2 批次供货:LPR-QR-807-04 B33/4CORRECTIVE ACTION REQUEST (CAR)Evaluation of Corrective Action 矫正行动有效性评估(Resp. Issuer)□Acceptable 可接受□ Unacceptable 不能接受Remarks 备注: _____ ____________________________________________________________________________Review Signature:___ ___________________________ Date:__ ____________Communication to the Customer completed on (Date)向客户沟通完成日期 :__ _________□ Accepted 可接受□ Unaccepted 不能接受Corrective action implemented starting from 纠正措施实施开始日期 __________附件:LPR-QR-807-04 B34/4。
8D报告-中英文版
Murphy’s Law Murphy定律
If you launch a project without preventing a problem you will eventually incur that problem. 如果项目开始时没有采取预防措施的问题最终一定会发生
用这种方法来按优先级列表逐个项目地持续地提高组织
© 2005-2006 Eaton Corp. All rights reserved.
9
Why Learn About Problem Solving? 为什么学习问题解决方法
Work Sampling Study工作实例研究 Where Time Is Spent by Knowledge Workers技术工人的时间化
© 2005-2006 Eaton Corp. All rights reserved.
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Lack of Prevention缺乏预防 Cycle of Waste浪费循环
持续地解决过去的问题 (救火)
出错,延迟, 零碎解决方案
时间消耗 (解决问题)
高压情绪
© 2005-2006 Eaton Corp. All rights reserved.
Past problem-solving efforts often failed because they were local fault oriented. They didn’t repair the system!过去的问题解决方法经常失败是因 为以局部原因为导向.他们没有修复系统.
8D Approach方法