三相分离器操作手册.

GWDC地面测试设备

三相测试分离器(SK-V-401)

操作手册

(HBP PROJ. No.: 10080259)

GWDC Ground Test Equipment Three-phase Test Separator (SK-V-401) Operation Manual

(HBP PROJ. No.: 10080259)

华油惠博普科技股份有限公司Beijing Oil HBP Science & Technology Co., Ltd

2010年4月

April, 2010

目录C ontents

1.设备图片 (1)

1.Equipment photograph (1)

2.三相测试分离器简介 (1)

2. Brief introduction to three-phase test separator (1)

3.技术参数 (3)

3. Technical parameters (3)

4.分离器的结构和原理 (8)

4. Structure and principle of the separator (8)

4.1分离器容器及内部元件 (8)

4.1 Separator container and internal elements (8)

4.2气路控制和计量系统 (12)

4.2 Gas line control and metering system (12)

4.3油路控制和计量系统 (26)

4.3 Oil route control and metering system (26)

4.4水路控制和计量系统 (29)

4.4 Water route control and metering system (29)

4.5安全系统 (29)

4.5 Safety system (29)

4.6仪表风系统 (30)

4.6 Instrument air system (30)

4.7进出口旁通管汇 (31)

4.7 Bypass pipe joints of inlet or outlet (31)

4.8原油收缩率测定仪 (31)

4.8 Contraction percentage tester for crude oil (31)

5.系统安装 (34)

5. System installation (34)

5.1撬体吊装 (34)

5.1 Skid hoisting (34)

5.2系统安装 (34)

5.2 System installation (34)

6.现场调试和试压 (35)

6. Site commissioning and pressure test (35)

7.投运前的准备工作 (39)

7. Preparations before operation (39)

8.正常运行、事故处理及维护 (40)

8. Normal operation, accident disposal and maintenance (40)

9.操作、维护、注意事项 (43)

9. Notice to operation and maintenance (43)

9.1投产前的准备工作 (43)

9.1 Preparation before put into operation (43)

9.2投产步骤 (47)

9.2 Steps to put into operation (47)

9.3停产步骤 (49)

9.3Production stoppage steps (49)

9.4操作维护注意事项 (49)

9.4 Note to operation and maintenance (49)

10附图 (50)

10. Appendix figures (50)

11附表：分离器仪表配置表 (50)

11.Appendix table: Configuration table of separator meters (50)

！ 声明：本手册内容为华油惠博普科技股份有限公司专有。未经HBP 许可，不得翻印、仿制或向第三方转让，违1. 设备图片

1.

Equipment photograph

2. 三相测试分离器简介

2. Brief i ntroduction to three-phase test separator

三相测试分离器应用重力分离的原理将油气水三相分开。在分离器的内腔上部是气室，气的出口在上部；堰板又将容器的下半部分成油室和油水分离沉降室，进入分离器的流体首先经入口弯管初分离后进入油水分离沉降室，在重力的作用下，最下部是水，水上面是油，油上部的空间为天然气。堰板的高度出厂时设在容器高度的1/2（从分离器筒体底部向上600mm ）处，所以在工作的过程中我们控制油/水界面低于堰板的高度（界面控制设定值300mm ，从分离器筒体底部向上300mm ），油室的油位控制设定值500mm （从分离器筒体底部向上500mm ）。

Three-phase test separator is designed to separate oil, gas and water by gravity separation. The gas chamber with top gas outlet is placed in the upside of inner cavity of the separator; the weir divides the lower part of the container into oil chamber and oil-water separation settlement chamber. After preliminarily separated by inlet elbow, the fluid flowing into the chamber is introduced into the oil-water separation settlement chamber, and then separated under