ASME焊接工艺评定-焊工技能评定表格

2010 SECTION IXQW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)（See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code）Sheet 1 of 2 Company Name ByWelding Procedure Specification NO. DateSupporting PQR NO.(s) Revision No.Welding Process(es) TypesEach base metal –filler metal combination should be recorded individually.2010 SECTION IXQW-482 (Back)WPS No. Rev.5 6QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)Record Actual Conditions Used to Weld Test CouponCompany NameProcedure Qualification Record No. DateWPS No.Welding Process(es)JOINTS (QW-402)Groove Design of Test Coupon(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.) BASE METALS (QW-403) Material Spec. Type or GradeP-No. to P-No. Thickness of Test Coupon Diameter of Test Coupon N/A OtherPOSTWELD HEAT TREATMENT (QW-407) Temperature Time ： OtherGAS (QW-408)Gas(es) (Mixture) Flow RateShielding Trailing BackingFILLER METALS (WQ-404) 1 2 SFA Specification AWS Classification Filler Metal F-No Weld Metal Analysis A-No. Size of Filler Metal Filler Metal Product Form ELECTRICAL CHARACTERISTICS (QW-409) Current Polarity Amps. V olts Tungsten Electrode Size OtherSupplemental Filler Metal Electrode Flux Classification Flux TypeFlux Type Name Weld Metal Thickness OthePOSITION (QW-405) Position of GrooveWeld Progression (Uphill, Downhill) N/A Other TECHNIQUE (QW-410)Travel Speed :String or Weave Bead: Oscillation: N/AMultipass or Single Pass (Per Side) Single or Multiple:Other :PREHEAT (QW-406)Preheat Temperature No p reheat, Ambient Temperature ≥15℃Interpass Temperature 256℃Other2010 SECTION IXQW-483 (Back)PQR No.Specimen No. Width Thickness Area Ultimate TotalLoadUltimate UnitStress , MPaType of Failureand Location12- - - - - - - - - - - - - -Guided-Bend Tests (QW-160)Type and Figure No. ResultSpecimenNo.NotchLocationSpecimenSizeTestTemperatureImpact Values Drop Weight Break(Y/N)Ft-lb % Shear Mils123456Comments: AcceptableFillet-Weld Test (QW-180)Resul – Satisfactory: Yes N/A No Penetration into Parent Metal: Yes No Macro—ResultsOther TestsType of Test N/ADeposit AnalysisOther-----------------------------------------------------------------------------------------------------------------------------------------------------Welder’s Name Clock No. Stamp No.Tests Conducted by Laboratory Test No.We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.Preparation: atify:Manufacturer:Date Issued:2010 SECTION IXQW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)Welder’s name Identification No.Test DescriptionWelding Variables(QW-350) Actual Values Range Qualified Welding process(es)Type (ie; manual, semi-automatic) usedBase metal (with/without)□Plate □Pipe(enter diameter if pipe or tube)Base metal P- Number to P-NumberFiller metal or electrode specification(s) (SFA) (info. Only)Filler metal or electrode classification(s) (info. Only)Filler metal F-Number(s)Consumable insert (GTAW or PAW)Filler type (Solid/ metal or flux cored/ powder) (GTAW or PAW)Deposit thickness for each processProcess 1 GMAW 4 layers minimum □Yes □NoProcess 2 3 layers minimum □Yes □NoPosition qualified (2G,6G,3F, etc.)Vertical progression (uphill or downhill)Type of fuel gas (OFW)Inert gas backing (GTAW, PAW, GMAW)Transfer mode (sprey/ globular or pulse to short circuit-GMAW)GTAW current type / polarity ( AC, DCEP, DCEN)RESULTSVisual examination of completed weld (QW-302.4)□×Bend test; □Transverse root and face [QW-462.3(a)];□Longitudinal root and face [QW-462.3(b)];□×Side (QW-462.2); □Pipe bend specimen, corrosion- resistant overlay [ QW-462.5c];□Plate bend specimen, corrosion-resistant overlay [ QW-462.5[d]]; □Macro test for fusion [ QW-462.5(b)];□Macro test for fusion [ QW-462.5(e)]Alternative radiographic examination results (QW-191) □×RT / □UTFillet weld – fracture test (QW-181.2) N/A Length and percent of defects N/AMacro examination (QW-184) N/A Fillet size (mm) ×Concavity / convexity(mm)Other testsFilm or specimens evaluated by CompanyMechanical tests conducted by Laboratory test no.Welding supervised byWe certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.OrganizationDate April 18,2013ByQW-484B SUGGESTED FORMAT B FOR WELDER PERFORMANCE QUALIFICATIONS (WPQR)(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)Welder’s name Identification No.Test Description (Information only)Identification of WPS followed □×Test coupon □Production weld Specification of base metal(s) ThicknessBase metal P –Number to P-Number Position (2G, 6G, 3F, etc.)□×plate □Pipe (enter diameter, if pipe or tube)Filler metal (SFA) specification Filler metal or electrode classificationTesting Conditions and Qualification Limits When Using Automatic Welding EquipmentsWelding Variables(QW-361.1) Actual Values Range Qualified Type of weldingWelding processFiller metal (with/without) (EBW or LBW)Type of laser for LBW ( CO2 to Y AG, etc.)Continuous drive or inertial welding (FW)Vacuum or out of vacuum (EBW)Testing Conditions and Qualification Limits When Using Automatic Welding Equipments Welding Variables(QW-361.2) Actual Values Range Qualified Type of welding (machine)Welding processDirect or remote visual controlAutomatic arc voltage control (GTAW)Automatic joint trackingPosition qualified (2G, G, 3F, etc)Consumable inserts (GTAW or PAW)Backing (with/without )Single or multiple passes per sideRESULTSVisual examination of completed weld (QW-302.4) Acceptable□×Bend test; □Transverse root and face [QW-462.3(a)];□Longitudinal root and face [QW-462.3(b)];□×Side (QW-462.2); □Pipe bend specimen, corrosion- resistant overlay [ QW-462.5c];□Plate bend specimen, corrosion-resistant overlay [ QW-462.5[d]]; □Macro test for fusion [ QW-462.5(b)];□Macro test for fusion [ QW-462.5(e)]Alternative radiographic examination results (QW-191) □×RT / □UTFillet weld – fracture test (QW-181.2) N/A Length and percent of defects N/AMacro examination (QW-184) N/A Fillet size (mm) ×Concavity / convexity(mm)Other testsFilm or specimens evaluated by CompanyMechanical tests conducted by Laboratory test no.Welding supervised byWe certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.OrganizationDate By。