烘炉方案(中英对照)
烘炉方案0527
1580带钢厂加热炉点火烘炉方案1、总论烘炉是耐火浇注料使用效果好坏的关键环节。
其作用是排除浇注料中游离水、物理水及结晶水。
合理的烘炉可以提高窑炉的使用寿命。
否则,水份排除不畅通可使浇注料产生裂纹、剥落,甚至引起爆裂事故。
1.1 防止低温时火焰直接烘烤到炉体上,造成炉体、炉顶剥落,在点火前要考虑防护措施。
1.2 烘炉燃料以转炉煤气为点火源,以柴油和棉纱(由业主提供)等引燃,由发包方提供气源和引燃介质。
1.3 烘炉时应严格控制炉温及升温速度,必须按烘炉曲线进行烘炉,严格上个温度点不超过±30℃,以±10℃为宜。
1.4 烘炉开始后,不得随意停止和中断烘炉。
如果遇到特殊情况要求中断烘炉时,对炉子进行降温须谨慎进行。
重新升温时必须按照烘炉制度重新开始。
1.5 注意保持炉膛内温度均匀分布,并均匀升温。
1.6 烘炉开始后,应定时全面检查炉体,并注意引风机运转正常及烟囱冒烟的状况,如果烘炉600℃保温结束后,炉子炉缝隙滴水或冒汽严重,则不易立即升温,应继续在该温度保温(时间现场决定)。
2、烘炉前应具备的条件2.1 加热炉全部砌筑工程验收合格,炉顶木楔去掉。
2.2 步进机械、进料、出料等正常运转。
2.3 换向阀单机试车合格。
2.4 换向阀、调节阀、安全显示、报警、联锁按设计要求调试合格。
2.5 煤气管道试压、试漏合格。
2.6 煤气管道吹扫放散系统验收合格。
2.7 施工时炉内墙、外墙、一切杂物塑料纸等全部清理干净。
2.8炉子净环水系统投入使用。
2.9炉前管道各阀门处于关闭状态,(包括放散、吹扫、放水、取压阀)逐个检查、记录在册。
2.10测温、测压系统正常、待用。
2.11炉内确认无人。
2.12炉外道路畅通。
2.14仪表自动化系统安装完毕,冷试调合格。
2.15炉前煤气管道取样、防爆试验合格,煤气系统待用。
2.16准备烘炉用钢坯(业主操作)3、烘炉程序(此部分可与业主商讨后决定)升温速度、时间,保温速度、时间参见烘炉曲线(以耐材厂家提供为准)。
烘炉英文
Regenerative Square melting furnace baking furnace operate regulationAfter industry stove being completed, it must be baked before putting it into producing. Baking furnace should be operated in accordance with the pre-arranged baking furnace curve, the purpose of which are to make the furnace become dry and complete, and make the transformation of furnace lining complete. The process of baking furnace forbids to against the operate regulation, which avoids the furnace lining becoming cracked and peeled that will influence the usage lifetime of furnace lining. The baking furnaces operate regulations of the furnaces, which are completely repaired, half-completely repaired and doesn’t work for a long time just like the new furnace operate regulation.1.The preparation before baking furnaces:(1)After the new stove being completed, there is enough maintenance before baking furnace. The time ofmaintenance: in winter≥6 days, in summer≥3 days. The furnace lining should take the natural maintenance (including brick body, roof, shaft furnace and so on). Forbid to water. The maintenance temperature is 20-35℃.After maintenance, you can start to bake furnace.(2)Furnace inside and smoke way should be cleaned thoroughly without broken-up bricks, dusts and other things.(3)Every part of the stove must be checked completely. Especial the oil-providing system, wind-providing systemand measurement- controlling system must operate normally. At the same time, you should check the furnace body, especially confirm that if there is any trouble in arch roof.(4)Prepare the fuel and other temporary heating apparatus.2.Baking furnaces:(1)Baking furnaces curve(2)The Announcements of baking furnace:A.Baking furnace must be continuously, which must obey the aim that heating gradually, preserving temperatureappropriately, inside and outside dry completely. Forbid parts-bursting taking place.B.The full time of baking furnace should ≥200h. In winter, the time of baking furnace should extend 20%.C.When the furnace is baked by wood, it is very easy to cause bursting because touching flames directly alwayscauses parts temperature goes up quickly. We must protect it.D.When the furnace is baked by electricity, three-phase source shall be led into the furnace hearth from thefurnace door, the electric heater shall be placed in the middle part of furnace bottom, and be lifted up to about 500mm by insulating bricks. While the electric heater is adopted, the warning board shall be placed near to the furnace door to avoid electric shock.E.When the furnace is backed by nature gas or LPG, place the burner (adopt diffusion type or big breath type) inthe grid built by insulating brick, which is for dispersing the flame to avoid temperature quick increasing of direct contacting part of furnace, which could result in crack. Please pay attention to the temperature change, and adjust gas flow at any time to control temperature increasing speed and holding time.F.Please use electric heating apparatus or gas fuels to bake when the inside temperature is 350℃; You wouldbetter use electric heating apparatus or gas fuels to bake when the temperature is from 350℃to 600℃. When the conditions are limited, you can use small wood-fire to bake; when the temperature is from 600℃to 1000℃, please use a heat preservation burner to bake; when the inside temperature is 600℃, you may use the burner only used for baking furnace to bake.G.When the furnace is baked, you should measure the temperature in time, and design factual baking furnacecarve graph. It is appropriate to install measure-point in the fire mouth where the burner is melted.H.If the furnace temperature is higher greatly than the provided temperature, you must preserve heat at once, butyou cannot lower the temperature.I.Please adopt the measure to assure the declining range of furnace temperature is the lowest when bakingfurnace is stopped by accidents.J.In the process of baking furnace, please closely observe the circumstance of overflowing about every part of furnace body; if the heating is evenly and the circumstance of the inflation of furnace body and so on.K.After baking furnace, you can put it into production.In order to guarantee safe and effective operation of the equipment, you are requested to bake the furnace in accordance to this regulation strictly, otherwise, it may cause furnace top cracking, spalling, bursting and collapse during baking, which shall bring unnecessary losses to the user.。
专业名词中英文对照(锅炉)
锅炉一般术语Spray coating喷涂Water feeder(锅炉)给水设备Water treated(锅炉)水处理设备Ventilation Equipment(锅炉)通风设备E type midspeed coal milling E型中速磨煤机Safety valve安全阀Safety stop device安全停车装置Safety relief valve安全泄放阀safety device安全装置Babbitt metal巴氏合金apron self-loading scraper扒斗机slagging-off扒渣Cinguefoil brick白云石砖Grille screen百格网semi-opened impeller半开式燃烧室pusher furnace半连续炉semispherical combustion chamber半球形燃烧室1/2 Width半条Half-bat半砖(半块)Wrap pipe包墙管Journal sticking抱轴Pop-in crack phenomenon爆皮现象法Bainite贝氏体Austempering贝氏体等温淬火Standard scraper标准式铲运机Parallel operation并车Parallel operation test并车试验Glass cotton玻璃棉thin walled half bearing薄壁轴瓦Lamina薄片Made-up water补给水Make-up-expanding补胀Uncertain sized refractory不定形耐火材料Partial annealing, incomplete annealing不完全退火Walking beam furnace步进式炉Scratching擦伤Overall material utilization factor材料利用率Residual gas残余氢Lateral lay侧砌Lateral quoin brick侧楔形砖(刀口砖)Measure temperature dot测温点(烘炉测温点)Measure pressure dot测压点(烘炉测压点)Staff with level mark层线杆(竖标杆)Flashboard插板Superhigh pressure boiler超高压锅炉Supercritical pressure boiler超临界压力锅炉Ultrafine grinding超细粉碎Elutriation decantation沉降分选Steel shell衬板(钢甲)Weighing device称量装置Force-hold bear承力轴承Impact breaker冲击破碎机Impulse safety vavle冲量式安全阀Thickness稠度Dust catcher除尘器Dust removal equipment除尘设备Tube cleaner除垢机(锅炉洗管机)Demist catcher除雾器Slag removal equipment除渣设备Belt conveyor传送带输送装置Soot Blower吹灰器Ash blow gun吹灰枪Hammer crusher锤式粉碎机Cone type crusher锤式破碎机Mechanical spring safety vavle纯机械式安全阀Magnet separator磁铁分离器coarse crushing粗粉碎Quench hardening , trasformation hardening淬火hardenability淬透性Quench hardening case,Quench case淬硬层Hardening capacity淬硬性Intricate joint错缝(破缝)Intricate lay错砌Hit ash打灰(打浆)Wheel , gear大齿轮(齿圈)Strap vacuum spin-drier带式真空脱水机Baffle挡板Guide graphite bear导向石墨轴承Bathtub shaped combustion chamber倒盆形燃烧室Low pressure boiler低压锅炉Igniter点火器Electromotion gas locker电动锁气器Electrical heating anneal电加热退火electric dust catcher电气除尘器Power station boiler电站锅炉Hanging brick吊挂砖Register调风器Peak pipe顶棚管Header lay顶砌(丁砌)Certain sized refractory定形耐火材料Rated heating Capacity额定供热量Rated evaporate Capacity nominal Capacity额定蒸发量Nominal steam factor额定蒸汽参数Nominal steam temperature额定蒸汽温度Nominal steam pressure额定蒸汽压力Jaw crusher颚式破碎机Secondary air二次风Secondary expanding二次胀管法(二次扩胀法)1/4 Length二五分Turn rim翻边Root of turn rim翻边根部Unstep-sharped expander反阶式胀管Reflect wall反射屏Burst prevent gate防爆门Fireproofing device防火器Anti-clinker box防焦箱Anti-slag tube防渣管Release sample check & brick放样验砖Ash reinjecting instrument飞灰复燃装置Molecule bolt分子筛Size reduction粉碎Reduction ratio粉碎比Crusher粉碎机Pneumatic ejector风锤Air duct风道Fans风机Fan coal milling device风扇式磨煤机Air compartment风室Wind box风箱Pipes laying boiler setting敷管炉墙Repeated expanding复胀Dry lay干砌dry grinding干式粉碎Buckstay刚性梁Level and weight loaded safety vavle杠杆式安全阀Aluminum fire brick高铝砖High pressure boiler高压锅炉Powder tip device给粉机Coal tip device给煤机Feed water 给水Feed water condition给水品质Feed water temperature给水温度Industrial boiler工业锅炉Arch拱(选、拱圈)Arch root拱脚Arch quoin brick拱脚砖Arch cover prop up拱台支设Construction gapping构造缝Aggregate骨料(熟料)Stationary 固定式锅炉Scrape coal tip device刮板给煤机Pipe hole purge管板孔清洗Pipe sheet pack and welding管板组焊Pipe terminal polish管端打磨Tube panel管屏Pipe air air preheater管式空气预热器Tube bundle管束Tube select concert管子选配Cast grout灌浆Silica brick硅砖crushing roll滚碎机Boiler锅炉Boiler hourmenon锅炉本体Boiler External piping锅炉范围内管道 Burst prevent gate of boiler锅炉防爆门Water feed pump of boiler锅炉给水泵Boiler operating pressure锅炉工作压力Boiler structure pack and welding锅炉构架组焊Tube bundle of boiler锅炉管束Boiler unit锅炉机组Boiler structure锅炉框架(钢架) Boiler steam and water circuit锅炉汽水系统Boiler water锅水(炉水)Boiler water concentration锅水浓度Drum锅筒(汽包)Drum operating pressure锅筒工作压力 Drum internals锅筒内部装置Super heater过热器Rammer hammer夯实锤Lock door合门处(锁口)Lock door brick合门砖(锁砖)Drying-out烘炉Siphon tie虹吸拴Breath vavle呼吸阀Casing护板Glide wind gate滑动风门Laying-out划线Ring lay环砌Repipe换管return water temperature回水温度Turning air preheater回转式空气预热器Flame drying-out火焰烘炉Machine base机(底)座Reference pipe基准管Steam pipe集汽管Header集箱(联箱) Compact grout挤浆Supervise sect监察段Attemperator减温器Alkalinity碱度Adhesive tape coal transporter胶带输煤机Mixer搅拌机Boiler brick setting窖炉砌筑Air compressor空气压缩机Air perheater空气预热器Mineral wool矿渣棉Peek device窥视器Lining拉线(挂线)Guy brick拉砖(拉固砖) Water -cooled hopper bottom冷灰斗Centrifugal Fans离心式风机Furrow coal discharger犁式卸煤器Riser lay立砌Vertical boiler立式锅炉fineness粒度Remain Stubble留搓Furnace top hoist炉顶吊Boiler gate炉门Grate炉排Boiler setting炉墙Furnace炉膛(燃烧室) Furnace cutlet gas temperature炉膛出口烟气温度Screw Powder feeder螺旋给粉机Screw Powder transporter螺旋输粉机Impulse valve脉冲阀Anchor fitting锚固件Anchor brick锚固砖Coal powder storehouse煤粉仓Coal powder separator煤粉分离器Coal powder port煤粉烧咀Kerosene oil penetating inspection煤油渗漏试验Magnesite chrome brick镁铬砖magnetite aluminum brick镁铝砖Pipe polish machine磨管机Coal milling device磨煤机Polish brick磨砖Brick polish machine磨砖机Interior piloting内控法Refractory耐火材料Refractory tamping material耐火捣打料Degree of fire-proof耐火度Refractory casting material (Refractory concrete)耐火浇注料(耐火混凝土)Refractory material耐火可塑料Refractory clay耐火泥(粉)Refractory spray coating material耐火喷涂料Refractory clay brick耐火粘土砖(烧粘土、耐火砖)Refractory brick耐火砖Silp泥浆(灰浆)Condensate water凝结水torque piloting扭矩控制法Air preheater 暖风器Steam vent排气孔(烘炉排气孔)Exhausted gas temperature排烟温度Tray spring safety vavle盘形弹簧安全阀Bypass damper旁路挡板Spreader stoker抛煤机Air Mixer配风器Combining Proportion配合比Water spray temperature reduce pump喷水减温泵Plug Water spray mortar pump 喷水式柱塞灰浆泵Spray coating machine喷涂机Oil spray pump喷油泵Expansion gapping膨胀缝Expansion line膨胀线Expand indicator膨胀指示器Balance hammer平衡重锤average size平均粒径Flat laying平砌Flat quoin brick平楔形砖Spread ash铺灰(铺浆)Common clay brick普通粘土砖(红砖、青砖)Shaped brick普通砖3/4 Length七五分Start-up system启动系统Reheating attemperator汽-汽热交换器Water steam separator汽水分离器Steam temperature control汽温调节Build gapping砌缝(灰缝、砖缝)Brick setting tools砌筑工具Brick sitting process砌筑工艺Lead-melting furnace铅锅Lead-bathing anneal铅浴退火Forced circulation boiler强制循环锅炉Cutting brick切砖(割砖)Brick cutting machine切砖机Light-duty boiler setting轻型炉壁Light-weight refractory brick轻质耐火砖ball mill球磨机Sampling dot取样点(灰浆取样点)Corner cut去角(倒角、切角)Coal fired boiler燃煤锅炉Gas fired boiler燃汽锅炉Burner燃烧器Burner燃烧器Burner port燃烧器喷口Fuel pump燃油泵Oil fired boiler燃油锅炉Hot air temperature热风温度Heat dilatation热膨胀Hot water boiler热水锅炉Hot water temperature热水温度Wriggle expand measure dot蠕胀测点Soft water软水Plug ruler塞尺tertiary air三次风Field-assembled boiler散装锅炉Mortar砂浆Coal boltor 筛煤机Coal submit上煤斗Rising tube上升管Design pressure设计压力Flex sect伸缩节Raw material生料Economizer省煤器Humid lay湿砌wet grinding湿式粉碎Pressure testing pump试压泵test expanded试胀Test expander pore plate试胀孔板Heated side受热面Pressured port受压部件Coal feeder输煤设备Brushing grout刷浆Water tube boiler水管锅炉Water-cooled wall水冷壁water film dust catcher水膜式除尘器Water level indicator水位表Longitudinal lay顺砌coalbreaker碎煤机Gas locker锁气器Bedplate台板Special size特形Special section brick特型砖Ball through test通球试验Spray material投射料Ventilate borer透气钎Daub material涂抹料Thrust bear推力轴承Anneal退火(管端退火)Fire-anneal退火机Hold line board托线板Outside piloting外控法Wall with refractory lining卫燃带Stabilizer稳燃器Turbo-mill涡轮粉碎机Horizontal pipe air preheater卧式管箱空气预热器Horizontal boiler卧式锅壳锅炉Free flow hot water boiler (Normal pressure boiler)无压热水锅炉 (常压锅炉) Absorb tower吸收塔fine crushing细粉碎Down-stream tube下降管First row brick先排砖(撂砖)True-up tube校管Wedge plug ruler楔形塞尺Inclined gas locker 斜放式锁气器Oil remove pipe 卸油管道Oil remove hack卸油鹤嘴Oil remove device卸油装置Supporting tube悬吊管Top-supported structure悬吊式锅炉构架Whirlwind dust catcher旋风除尘器Circulating pump循环泵Circulation circuit;steam generating circuit循环回路Pressure inolicator压力表Subcritical pressure boiler亚临界压力锅炉Gas duct烟道Fire tube 烟管(火管)Fire tube boiler烟管锅炉(火管锅炉)Mist desulfuration device烟气脱硫装置Smoke box烟箱Rock wool岩棉Grind joint brick setting研缝砌筑Impeller Powder feeder叶轮给粉机Unidirectional expanding一边推胀管法(一顺胀)Primary air一次风Primary expanding一次胀管法(一次扩胀法)Header and longitudinal lay一顶一砌Profiled brick异型砖Greet grout迎浆(预涂泥浆)Oil separate pump油隔离泵oilcan油罐Oil spear nozzle油枪喷嘴Oil atomizer油雾化器Water tube boiler余热锅炉Pre-laying预砌(干排)Pre-expander预胀(固定胀管)disc coal feeder圆盘给煤机Ultrared rays anneal远红外线退火Reheater再热器Getwet grout沾浆Expand tube胀管Tube Expander machine胀管机Expander for tube胀管器Caliber rule for expander胀管外径百分卡尺Rolled joint胀接Rolled joint process胀接工艺Rolled joint face胀接面Expand胀口Tension experience胀力感受法Furnace setting折焰墙Libration coal feeder振动给煤机Vibrating ball mill振动磨Steam heated pipe 蒸发受热面Steam (hot water) drying-out蒸汽(热水)烘炉Steam boiler 蒸汽锅炉Steam purity蒸汽品质Steam humidity蒸汽湿度Steam temperature蒸汽温度Whole boiler整体锅炉(快装锅炉)Whole brick整砖Boiler structure by strut;top-supported structure by beams 支撑式锅炉框架Once-through boiler直流锅炉Straight shape brick直形砖(标形砖)Vermiculite concrete蛭石混凝土Intermediate crushing中粉碎Medium pressure boiler中压锅炉Heavy-duty boiler setting重型炉壁Axis fan轴流风机Water injector注水器Erection tube装管(挂管)Automotion metage stap coal feeder自动称量式皮带给煤机Natural circulation boiler自然循环锅炉Total dissolved salt总含盐量Total hardness总硬度Shop-assembled boiler组装锅炉Maximum allowable working pressure最高允许工作压力Rated evaporate Capacity nominal Capacity额定蒸发量Rated heating Capacity额定供热量Nominal steam factor额定蒸汽参数Nominal steam pressure额定蒸汽压力Nominal steam temperature额定蒸汽温度Steam purity蒸汽品质Steam temperature蒸汽温度Steam humidity蒸汽湿度Hot water temperature热水温度Feed water temperature给水温度return water temperature回水温度Steam temperature control汽温调节Feed water 给水Feed water condition给水品质Condensate water凝结水Made-up water补给水Boiler water锅水(炉水)Boiler water concentration锅水浓度Total dissolved salt总含盐量Total hardness总硬度Alkalinity碱度Soft water软水Circulation circuit;steam generating circuit循环回路Design pressure设计压力Maximum allowable working pressure最高允许工作压力Boiler operating pressure锅炉工作压力Drum operating pressure锅筒工作压力Hot air temperature热风温度Exhausted gas temperature排烟温度Furnace cutlet gas temperature炉膛出口烟气温度Primary air一次风Secondary air二次风tertiary air三次风Boiler steam and water circuit锅炉汽水系统Boiler External piping锅炉范围内管道Start-up system启动系统Expansion gapping膨胀缝Expansion line膨胀线Construction gapping构造缝Build gapping砌缝(灰缝、砖缝)Degree of fire-proof耐火度Combining Proportion配合比Thickness稠度Heat dilatation热膨胀Whole brick整砖1/4 Length二五分Half-bat半砖(半块)3/4 Length七五分1/2 Width半条Lamina薄片Shaped brick普通砖Profiled brick异型砖Special section brick特型砖Corner cut去角(倒角、切角)Special size特形锅炉分类Boiler锅炉Boiler unit锅炉机组Stationary 固定式锅炉Steam boiler 蒸汽锅炉Power station boiler电站锅炉Industrial boiler工业锅炉Hot water boiler热水锅炉Whole boiler整体锅炉(快装锅炉)Shop-assembled boiler组装锅炉Field-assembled boiler散装锅炉Supercritical pressure boiler超临界压力锅炉Subcritical pressure boiler亚临界压力锅炉Superhigh pressure boiler超高压锅炉High pressure boiler高压锅炉Medium pressure boiler中压锅炉Low pressure boiler低压锅炉Natural circulation boiler自然循环锅炉Forced circulation boiler强制循环锅炉Once-through boiler直流锅炉Coal fired boiler燃煤锅炉Oil fired boiler燃油锅炉Gas fired boiler燃汽锅炉Water tube boiler余热锅炉Water tube boiler水管锅炉Fire tube boiler烟管锅炉(火管锅炉)Vertical boiler立式锅炉Horizontal boiler卧式锅壳锅炉Free flow hot water boiler (Normal pressure boiler)无压热水锅炉 (常压锅炉)锅炉本体与配件Boiler hourmenon锅炉本体Boiler structure锅炉框架(钢架)Boiler structure by strut;top-supported structure by beams 支撑式锅炉框架Top-supported structure悬吊式锅炉构架Buckstay刚性梁Casing护板Boiler setting炉墙Pipes laying boiler setting敷管炉墙Heavy-duty boiler setting重型炉壁Light-duty boiler setting轻型炉壁Furnace炉膛(燃烧室) Heated side受热面Pressured port受压部件Header集箱(联箱) Tube panel管屏Tube bundle管束Rising tube上升管Down-stream tube下降管Gas duct烟道Air duct风道Arch拱(选、拱圈)Water -cooled hopper bottom冷灰斗Furnace setting折焰墙Wall with refractory lining卫燃带Supporting tube悬吊管Burner燃烧器Burner port燃烧器喷口Igniter点火器Oil atomizer油雾化器Stabilizer稳燃器Wind box风箱Register调风器Air compartment风室Smoke box烟箱Grate炉排Spreader stoker抛煤机Ash reinjecting instrument飞灰复燃装置Drum锅筒(汽包)Drum internals锅筒内部装置Water steam separator汽水分离器Steam pipe集汽管Steam heated pipe 蒸发受热面Water-cooled wall水冷壁Anti-clinker box防焦箱Tube bundle of boiler锅炉管束Anti-slag tube防渣管Fire tube 烟管(火管)Super heater过热器Reheater再热器Attemperator减温器Reheating attemperator汽-汽热交换器Bypass damper旁路挡板Economizer省煤器Air perheater空气预热器Safety valve安全阀Safety relief valve安全泄放阀Water level indicator水位表Pressure inolicator压力表Water injector注水器Soot Blower吹灰器Slag removal equipment除渣设备Dust removal equipment除尘设备Coal feeder输煤设备Water feeder(锅炉)给水设备Ventilation Equipment(锅炉)通风设备Water treated(锅炉)水处理设备锅炉砌筑材料Refractory耐火材料Certain sized refractory定形耐火材料Uncertain sized refractory不定形耐火材料Refractory brick耐火砖Refractory clay耐火泥(粉)Silp泥浆(灰浆)Mortar砂浆Refractory casting material (Refractory concrete)耐火浇注料(耐火混凝土)Refractory material耐火可塑料Refractory tamping material耐火捣打料Refractory spray coating material耐火喷涂料Spray material投射料Daub material涂抹料Refractory clay brick耐火粘土砖(烧粘土、耐火砖)Aluminum fire brick高铝砖Silica brick硅砖Magnesite chrome brick镁铬砖magnetite aluminum brick镁铝砖Cinguefoil brick白云石砖Common clay brick普通粘土砖(红砖、青砖)Straight shape brick直形砖(标形砖)Lateral quoin brick侧楔形砖(刀口砖)Flat quoin brick平楔形砖Arch quoin brick拱脚砖Hanging brick吊挂砖Light-weight refractory brick轻质耐火砖Anchor brick锚固砖Anchor fitting锚固件Raw material生料Aggregate骨料(熟料)Vermiculite concrete蛭石混凝土Rock wool岩棉Mineral wool矿渣棉Glass cotton玻璃棉机械与工具Expander for tube胀管器Tube Expander machine胀管机Pipe polish machine磨管机Pressure testing pump试压泵Tube cleaner除垢机(锅炉洗管机)Fire-anneal退火机Lead-melting furnace铅锅Caliber rule for expander胀管外径百分卡尺Furnace top hoist炉顶吊Brick polish machine磨砖机Brick cutting machine切砖机Mixer搅拌机Spray coating machine喷涂机Brick setting tools砌筑工具Hold line board托线板Wedge plug ruler楔形塞尺Plug ruler塞尺Staff with level mark层线杆(竖标杆)Grille screen百格网Ventilate borer透气钎Pneumatic ejector风锤Rammer hammer夯实锤主要施工工艺Boiler structure pack and welding锅炉构架组焊Pipe sheet pack and welding管板组焊Rolled joint胀接Rolled joint process胀接工艺Anneal退火(管端退火)Lead-bathing anneal铅浴退火Ultrared rays anneal远红外线退火Electrical heating anneal电加热退火Pipe terminal polish管端打磨True-up tube校管Tube select concert管子选配Expand tube胀管test expanded试胀Test expander pore plate试胀孔板Pipe hole purge管板孔清洗Reference pipe基准管Erection tube装管(挂管)Pre-expander预胀(固定胀管)Unstep-sharped expander反阶式胀管Primary expanding一次胀管法(一次扩胀法)Secondary expanding二次胀管法(二次扩胀法)Unidirectional expanding一边推胀管法(一顺胀)Repeated expanding复胀Make-up-expanding补胀Rolled joint face胀接面Expand胀口Turn rim翻边Root of turn rim翻边根部Repipe换管Interior piloting内控法Outside piloting外控法torque piloting扭矩控制法Tension experience胀力感受法Pop-in crack phenomenon爆皮现象法Boiler brick setting窖炉砌筑Brick sitting process砌筑工艺Laying-out划线Cutting brick切砖(割砖)Polish brick磨砖Release sample check & brick放样验砖First row brick先排砖(撂砖)Lining拉线(挂线)Pre-laying预砌(干排)Flat laying平砌Longitudinal lay顺砌Header lay顶砌(丁砌)Header and longitudinal lay一顶一砌Lateral lay侧砌Riser lay立砌Ring lay环砌Intricate lay错砌Humid lay湿砌Dry lay干砌Grind joint brick setting研缝砌筑Intricate joint错缝(破缝)Remain Stubble留搓Steam vent排气孔(烘炉排气孔)Measure temperature dot测温点(烘炉测温点)Measure pressure dot测压点(烘炉测压点)Sampling dot取样点(灰浆取样点)Hit ash打灰(打浆)Spread ash铺灰(铺浆)Cast grout灌浆Compact grout挤浆Getwet grout沾浆Greet grout迎浆(预涂泥浆)Brushing grout刷浆Arch cover prop up拱台支设Arch root拱脚Lock door合门处(锁口)Lock door brick合门砖(锁砖)Guy brick拉砖(拉固砖) Spray coating喷涂Drying-out烘炉Flame drying-out火焰烘炉Steam (hot water) drying-out蒸汽(热水)烘炉其他Babbitt metal巴氏合金apron self-loading scraper扒斗机slagging-off扒渣semi-opened impeller半开式燃烧室pusher furnace半连续炉semispherical combustion chamber半球形燃烧室thin walled half bearing薄壁轴瓦Journal sticking抱轴Bainite贝氏体Austempering贝氏体等温淬火Standard scraper标准式铲运机Parallel operation并车Parallel operation test并车试验Partial annealing, incomplete annealing不完全退火Walking beam furnace步进式炉Scratching擦伤Overall material utilization factor材料利用率Residual gas残余氢Elutriation decantation沉降分选Weighing device称量装置Impact breaker冲击破碎机Belt conveyor传送带输送装置Quench hardening , trasformation hardening淬火hardenability淬透性Quench hardening case,Quench case淬硬层Hardening capacity淬硬性Wheel , gear大齿轮(齿圈)Bathtub shaped combustion chamber倒盆形燃烧室。
使用说明书(中文版) 中英对照10页word
生物颗粒燃料熔炼炉使用维护、保养说明书Operation and Maintenance Instruction of Bio-mass Pellet FuelSmelting Furnace泰州杰利瑞节能科技发展有限公司Taizhou Jie Lirui Energy Technology Development Co., Ltd敬告!Attention!请用户使用前详细阅读产品使用维护、保养说明书,并请在使用过程中严格遵循产品使用维护、保养说明书,若由用户使用不当引起的损坏制造商将不承担责任,碳化硅石墨坩埚属易耗件,不在质保范围。
Please read the product operation and maintenance instruction carefully before use, and strictly follow the product operation and maintenance instruction during the operation. In case of any damage caused by improper use, the manufacturer will not be liable; the silicon carbide graphite crucible is subject to vulnerable part and excluded in the warranty scope.目录Catalog1 概述Introduction2 组成Components3 主要技术参数Main technical parameters4 主要用途及适用范围Main applications and applicable scopes5 配电要求Power distribution requirements6 安装Installation7 启动前检查Check before start-up8 烘炉Dry-off operation for furnace9 使用与维护Operation and maintenance10 碳化硅石墨坩埚使用注意事项Precautions for using silicon carbide graphite crucible11 常见故障与排除Common faults and troubleshooting12 运输及开箱检查Transportation and out-of-box inspection13 技术支持Technical support1 概述Introduction生物颗粒燃料熔炼炉(以下简称“熔炼炉”)采用半气化复合燃烧技术,具有低碳环保、高效节能、操作维护简单的特点,是替代燃油炉、燃气炉、焦碳炉、电炉的最佳产品,可以降低30%~60%的能耗成本。
烘炉方案
1.烘炉方案1.1.烘炉目的1)在设备安装或设备大修(耐火材料重新砌筑)后均应进行烘炉,通过烘炉将筑炉过程中,进入耐火材料砌体和浇注料浇注体中的游离水份逐步清排出去,保证耐火材料不因温度剧变而爆裂或内裂。
2)保证焚烧系统衬里与设备本体紧密结合,使炉体(回转窑、二燃室、余热锅炉、急冷塔)及烟道的内衬体中的水分排出。
3)进一步核实耐火材质的质量和炉衬施工质量,使其满足正常使用的要求。
1.2.方案编制依据1)工业锅炉砌筑后的养护及烘炉常规方法;2)耐火材料供货方提供的浇注料养护及烘烤施工说明;3)耐火砖供货方提供的烘烤温度曲线及操作说明。
4)焚烧系统设备、仪表、电气设备的使用说明。
1.3.烘炉工艺流程简述点火烘炉前首先检查是否具备烘炉条件,并对相关操作人员进行烘炉操作和烘炉安全培训。
点火前必须完成燃烧器、回转窑、冷却水泵、锅炉给水泵、急冷泵、洗涤泵、预冷泵、风机等关键设备的冷态试车。
烘炉燃料采用天然气,点火前将锅炉加水到运行状态,启动引风机,正常后点燃,系统开始升温。
通过增减燃料量及回转窑和二燃室的供风量来控制炉膛的温度,按照烘炉曲线维持转窑和二燃室的温度。
烘炉中产生的烟气经过余热锅炉冷却后,进入急冷塔进一步降低温度,控制温度170~190℃,经过干式脱酸塔、布袋除尘器、引风机、预冷器、洗涤除雾塔后由烟囱排放大气。
余热锅炉产生的饱和蒸汽直接排放。
随着回转窑和二燃室温度的升高按要求逐步启动系统设备,并按要求转动回转窑,定时巡检正在运转的设备,按要求做好烘炉记录和设备巡检记录。
1.4.烘炉条件1)岗位操作人员培训合格上岗,基本具备独立操作能力;2)关键设备单机试运转完毕;3)各仪表安装方式正确,控制回路调校合格;4)检查各设备的人孔门、炉门等是否处于关闭状态;5)各转动设备内是否存在异物(如:出灰机等);6)与烘炉有关的各种液路、气路畅通;7)公用工程(给水、排水、电)准备齐全,具备使用条件。
8)焚烧车间内安全、消防系统具备使用条件。
锅炉专业英语中英文对照表(综合版)
boiler锅炉boiler unit锅炉机组stationary boiler固定式锅炉steam boiler/generator蒸汽锅炉utility boiler电站锅炉industrial boiler工业锅炉hot water boiler热水锅炉indoor boiler室内锅炉ourdoor boiler露天锅炉package boiler快装锅炉shop-assembled boiler组装锅炉field-assembled boilerfield-erected boilersupercritical pressure boiler超临界压力锅炉subcritical pressure boiler亚临界压力锅炉superhigh pressure boiler超高压锅炉high pressure boiler高压锅炉medium pressure boiler中压锅炉low pressure boiler低压锅炉natural circulation boiler自然循环锅炉forced circulation boiler强制循环锅炉assisted circulation boiler辅助循环锅炉controlled circulation boiler控制循环锅炉once-through boiler直流锅炉combined circulation boiler复合循环锅炉low circulation-ratio boiler低循环倍率锅炉solid-fuel fired boiler固体燃料锅炉liquid-fuel fired boiler液体燃料锅炉coal fired boiler燃煤锅炉oil fired boiler燃油锅炉gas fired boiler燃气锅炉multi-fuel fired boiler混烧锅炉boiler with dry-ash furnaceboiler with dry-bottom furnaceboiler with slag-tap furnaceboiler with wet-bottom furnacesupercharged boiler增压锅炉water tube boiler水管锅炉cross drum boiler横锅筒(汽包)锅炉longitudinal drum boiler纵锅筒(汽包)锅炉shell boiler锅壳锅炉horizontal boiler卧式锅壳锅炉vertical boiler立式锅炉stationary boiler of locomotive type固定式机车锅炉π-type boiler (two-pass boiler)π型锅炉box-type boiler箱型锅炉tower boiler 塔型锅炉散装锅炉固态排渣锅炉液态排渣锅炉D-type boilerD 型锅炉rated capacitynominal capacitymaximum continuous rating最大连续蒸发量rated heating capacity额定供热量nominal steam conditionnominal steam parameternominal steam pressure额定蒸汽压力nominal steam temperature额定蒸汽温度(nominal) hot water temperature热水温度feed water temperature给水温度return water temperature回水温度circulation circuitsteam generating circuitsteam purification蒸汽净化steam temperature control汽温调节feed water给水condensate凝结水make-up water补给水boiler water锅水;炉水boiling crisis沸腾换热恶化as-fired fuel炉前燃料fire bedfuel bedfire line最高火界additive添加剂flue gas dew point烟气露点boiler circulation水循环mechanical carry-overmoisture carry-overvaporous carry-over溶解携带water separation汽水分离steam washing蒸汽清洗stage evaporation分段蒸发pressurized firing压力燃烧negative-pressure firing负压燃烧grate firing火床燃烧suspension firing火室燃烧;悬浮燃烧tangential firing切向燃烧opposed firing对冲燃烧cyclone-furnace firing旋风燃烧fluidized-bed combustion沸腾燃烧gas recirculation烟气再循环natural draft自然通风mechanical draft机械通风balanced draft平衡通风forced draft 正压通风火床机械携带额定蒸发量额定蒸汽参数循环回路induced draft负压通风zone control分段送风pressure atomizationmechanical atomizationtwin-fluid atomization双流体雾化rotary-cup atomization旋杯雾化;转杯雾化direct leakageinfiltration leakagebypass leakageentrained leakageboiler proper锅炉本体heating surface受热面radiant heating surface辐射受热面convection heating surface对流受热面pressure part受压部件;受压元件cylindrical shell筒体head封头;端盖header集箱;联箱tube panel管屏up flow riser tube panel垂直上升管屏ribbon panel回带管屏spirally-wound tubes水平围绕管圈tube bundle管束gas passgas ductconvection pass对流烟道parallel gas passes并联烟道air duct风道arch拱furnace arch折焰角water-cooled hopper bottom冷灰斗wall with refractory liningrefractory beltsupporting tube悬吊管design pressure设计压力maximum allowable working pressure最高允许工作压力maximum allowable metal temperature最高许用壁温furnace enclosure design pressure炉膛设计压力heat input输入热量heat output锅炉有效利用热量fuel consumption燃料消耗量calculated fuel consumption计算燃料消耗量ash-retention efficiency排渣率load range at constant temperature(保持)额定汽温的负荷范围injection flow(rate)喷水量blowdown flow(rate)排污量theoretical air 理论空气量卫燃带压力雾化;机械雾化直接泄漏间接泄漏烟道excess air ratio过量空气系数hot air temperature热风温度exhaust gas temperature排烟温度theoretical combustion temperatureadiabatic temperaturefurnace outlet gas temperaturefurnace exit gas temperaturepressure drop汽水阻力draft losspressure dropstack draft自生通风压头available static head运动压头circulation ratio循环倍率circulation velocity循环水速steam quality by mass质量含汽率;干度mass velocity质量流速critical steam quality临界含汽率steam quality at minimum heat transfercoefficient最高壁温处含汽率furnace volume炉膛容积furnace volume heat release rateheat liberation rate in furnacefurnace cross-section heat release ratefurnace plan heat release rateburner zone wall heat release rate燃烧器区域炉壁热负荷furnace wall heat release rate炉壁热负荷furnace wall heat flux density炉壁热流密度critical heat flux density临界热流密度grate heat release rate炉排(面积)热负荷burner heat input燃烧器热功率ignition energy点火能量evaporation rate受热面蒸发率percentage of economizer evaporation省煤器沸腾率primary air一次风secondary air二次风tertiary air三次风imaginary circle假想切圆percentage of air space通风截面比fineness煤粉细度explosion mixture limits爆炸界限furnace炉膛;炉胆fire box火箱smoke box烟箱burner燃烧器tilting burner摆动式燃烧器igniter点火器oil atomizer 油雾化器理论燃烧温度炉膛出口烟气温度通风阻力炉膛容积热负荷炉膛截面积热负荷register调风器stabilizer稳燃器wind box风箱burner portburner quarlgrate炉排hand-fired grate手烧炉排stoker-fired gratemechanical stokertravelling grate stoker链条炉排chain grate stoker链带式炉排bar grate stoker横梁式炉排louvre stoker鳞片式炉排vibrating stoker振动炉排inclined reciprocating grate往复炉排spreader stoker抛煤机air compartment风室reinjection system飞灰复燃装置drum锅筒;汽包steam drum上锅筒water drum下锅筒shell锅壳drum internals锅筒内部装置;汽包内部装置steam washer清洗装置cyclone separator旋风分离器turbo separator轴流式分离器baffle plate缝隙挡板corrugated scrubber百叶窗分离器screen separator钢丝网分离器perforated distribution plate多孔板dry pipe集汽管evaporating heating surface蒸发受热面water-cooled wall水冷壁membrane wall膜式水冷壁division wall双面水冷壁anti-clinker box防焦箱gererating tube bankboiler convection tube bankboiler (slag) screen防渣管fire tube ;smoke tube烟管;火管mixer混合器superheater过热器radiant superheater辐射过热器wall superheater墙式过热器platen superheater屏式过热器convection surperheater对流过热器steam-cooled wall 包墙过热器燃烧器喷口机械炉排锅炉管束steam-cooled roof顶棚管过热器reheater再热器attemperatordesuperheatersurface type attemperatorsurface type desuperheaterspray type attemperatorspray type desuperheaterbifluxreheater superheater attemperatorbypass damper旁路挡板economizer省煤器steaming economizer沸腾式省煤器steel tube economizer钢管省煤器finned tube economizer鳍片管省煤器cast-iron gilled tube economizer铸铁省煤器air heater空气预热器tubular air heater管式空气预热器rotary air heaterregenerative air heater rotating-plate type regenerativeair heaterLjungstrom type air heaterstationary-plate type regenerativeair heaterrothemuhle type air heatersteam air heater暖风器boiler structure锅炉构架top-supported structure by beams支承式锅炉构架top-supported structure by hangers悬吊式锅炉构架buckstay刚性梁inner casing内护板outer casing外护板boiler steam and water circuit锅炉汽水系统boiler external piping锅炉范围内管道start-up system启动系统start-up flash tank启动分离器safety valve安全阀safety relief valve安全泄放阀water level indicator水位表injector注水器boiler setting炉墙soot blower吹灰器slag removal equipment除渣设备boiler efficiency锅炉效率;锅炉热效率boiler operating availability锅炉可用率boiler forced outage rate锅炉事故率feed water condition 给水品质汽-汽热交换器回转式空气预热器受热面回转式预热器风罩回转式预热器减温器面式减温器喷水减温器steam purity 蒸汽品质moisture in steam 蒸汽湿度boiler water concentration 锅水浓度;炉水浓度total dissolved salt 总含盐量total solid (matter)全固形物dissolved solid (matter)溶解固形物suspended solid (matter)悬浮物total hardness (总)硬度alkalinity 碱度heat loss 热损失heat loss due to exhaust gas 排烟热损失heat loss due to unburned gases 气体(化学)未完全燃烧热损失heat loss due to unburned carbon inrefuse 固体(机械)未完全燃烧热损失heat loss due to radiation 散热损失heat loss due to sensible heat in slag 灰渣物理热损失unburned combustible in flue dustunburned carbon in flue dust unburned combustible in slagunburned carbon in slag unburned combustible in sifting 漏煤可燃物含量dust loadingdust density load range of boiler 锅炉负荷调节范围turndown ratio 燃烧器调节比air leakage factor 漏风系数set pressure 整定压力start-to-discharge pressure 前泄压力popping pressure 起座压力reseating pressure 回座压力blowdown 回座压差discharge capacity 排放量;排汽能力boiler efficiency test 锅炉效率试验;锅炉热效率试验hydrostatic test 水压试验hydrostatic deformation test 验证性水压试验air leakage test 漏风试验pressure decay test 风压试验load test 负荷试验circulation test 水循环试验thermal chemical test 热化学试验sounding of tube by balls 通球试验safety valve operating test 安全阀校验flue gas analysis 烟气分析Orsat (gas analyser)奥氏(烟气)分析器suction pyrometer 抽气式热电偶(高温计)venturi pneumatic pyrometer 气力式高温计heat flux meter 热流计飞灰可燃物含量;飞灰含碳量炉渣可燃物含量;炉渣含碳量烟气含尘量start-up启动filling上水water level水位initial water level点火水位purge吹扫blowoff放水drain疏水blowdown排污raising pressure升压bringing a boiler onto the line 并汽start-up pressure启动压力start-up flow rate启动流量shutdownoutageout of service停用banking fire压火storage停炉保护chemical cleaning化学清洗boiling-out(碱)煮炉flushing冲管steam-line blowing 吹管passivating钝化drying-out烘炉flow stagnation停滞flow reversal倒流separation of two-phase fluid 汽水分层steam bindingsteam blanketingpriming汽水共腾foaming泡沫共腾external deposit烟气侧沉积物internal deposit汽水侧沉积物slagging结渣fouling积灰clogging堵灰pitting attack点状腐蚀ductile gouging延性腐蚀hydrogen damage 氢脆caustic embrittlement苛性脆化high temperature corrosion 高温腐蚀low temperature corrosion 低温腐蚀overheating超温;过热flashback回火blow off脱火loss of ignition熄火;灭火furnace explosion炉膛爆炸furnace implosion 炉膛内爆汽塞停炉furnace puff炉膛爆燃blow hole火口secondary combustion二次燃烧。
(整理)使用说明书(中文版) 中英对照.
生物颗粒燃料熔炼炉使用维护、保养说明书Operation and Maintenance Instruction of Bio-mass Pellet FuelSmelting Furnace泰州杰利瑞节能科技发展有限公司Taizhou Jie Lirui Energy Technology Development Co., Ltd敬告!Attention!请用户使用前详细阅读产品使用维护、保养说明书,并请在使用过程中严格遵循产品使用维护、保养说明书,若由用户使用不当引起的损坏制造商将不承担责任,碳化硅石墨坩埚属易耗件,不在质保范围。
Please read the product operation and maintenance instruction carefully before use, and strictly follow the product operation and maintenance instruction during the operation. In case of any damage caused by improper use, the manufacturer will not be liable; the silicon carbide graphite crucible is subject to vulnerable part and excluded in the warranty scope.精品文档目录Catalog1 概述Introduction2 组成Components3 主要技术参数Main technical parameters4 主要用途及适用范围Main applications and applicable scopes5 配电要求Power distribution requirements6 安装Installation7 启动前检查Check before start-up8 烘炉Dry-off operation for furnace9 使用与维护Operation and maintenance10 碳化硅石墨坩埚使用注意事项Precautions for using silicon carbide graphite crucible11 常见故障与排除Common faults and troubleshooting12 运输及开箱检查Transportation and out-of-box inspection13 技术支持Technical support 1 概述Introduction生物颗粒燃料熔炼炉(以下简称“熔炼炉”)采用半气化复合燃烧技术,具有低碳环保、高效节能、操作维护简单的特点,是替代燃油炉、燃气炉、焦碳炉、电炉的最佳产品,可以降低30%~60%的能耗成本。
使用说明书(中文版)中英对照
生物颗粒燃料熔炼炉使用维护、保养说明书Operation and Maintenance Instruction of Bio-mass Pellet FuelSmelting Furnace泰州杰利瑞节能科技发展有限公司Taizhou Jie Lirui Energy Technology Development Co., Ltd敬告!Attention!请用户使用前详细阅读产品使用维护、保养说明书,并请在使用过程中严格遵循产品使用维护、保养说明书,若由用户使用不当引起的损坏制造商将不承担责任,碳化硅石墨坩埚属易耗件,不在质保范围。
Please read the product operation and maintenance instruction carefully before use, and strictly follow the product operation and maintenance instruction during the operation. In case of any damage caused by improper use, the manufacturer will not be liable; the silicon carbide graphite crucible is subject to vulnerable part and excluded in the warranty scope.目录Catalog1 概述Introduction2 组成Components3 主要技术参数Main technical parameters4 主要用途及适用范围Main applications and applicable scopes5 配电要求Power distribution requirements6 安装Installation7 启动前检查Check before start-up8 烘炉Dry-off operation for furnace9 使用与维护Operation and maintenance10 碳化硅石墨坩埚使用注意事项Precautions for using silicon carbide graphite crucible11 常见故障与排除Common faults and troubleshooting12 运输及开箱检查Transportation and out-of-box inspection13 技术支持Technical support 1 概述Introduction生物颗粒燃料熔炼炉(以下简称“熔炼炉”)采用半气化复合燃烧技术,具有低碳环保、高效节能、操作维护简单的特点,是替代燃油炉、燃气炉、焦碳炉、电炉的最佳产品,可以降低30%~60%的能耗成本。
锅炉专业英语中英文对照表
理论燃烧温度
furnace outlet gas temperature furnace exit gas temperature pressure drop
炉膛出口烟气温度 汽水阻力
draft loss pressure drop stack draft available static head circulation ratio circulation velocity steam quality by mass mass velocity critical steam quality
锅炉 锅炉机组 固定式锅炉 蒸汽锅炉 电站锅炉 工业锅炉 热水锅炉 室内锅炉 露天锅炉 快装锅炉 组装锅炉
散装锅炉 超临界压力锅炉 亚临界压力锅炉 超高压锅炉 高压锅炉 中压锅炉 低压锅炉 自然循环锅炉 强制循环锅炉 辅助循环锅炉 控制循环锅炉 直流锅炉 复合循环锅炉 低循环倍率锅炉 固体燃料锅炉 液体燃料锅炉 燃煤锅炉 燃油锅炉 燃气锅炉 混烧锅炉
boiler boiler unit stationary boiler steam boiler/generator utility boiler industrial boiler hot water boiler indoor boiler ourdoor boiler package boiler shop-assembled boiler field-assembled boiler field-erected boiler supercritical pressure boiler subcritical pressure boiler superhigh pressure boiler high pressure boiler medium pressure boiler low pressure boiler natural circulation boiler forced circulation boiler assisted circulation boiler controlled circulation boiler once-through boiler combined circulation boiler low circulation-ratio boiler solid-fuel fired boiler liquid-fuel fired boiler coal fired boiler oil fired boiler gas fired boiler multi-fuel fired boiler boiler with dry-ash furnace boiler with dry-bottom furnace boiler with slag-tap furnace boiler with wet-bottom furnace supercharged boiler water tube boiler cross drum boiler longitudinal drum boiler shell boiler horizontal boiler vertical boiler stationary boiler of locomotive type π-type boiler(two-pass boiler) box-type boiler
烘炉方案(攀钢棒材)
蓄热式推钢式加热炉烘炉方案编制:审核:批准:上海嘉德环境能源科技有限公司二〇一六年十一月目录1.烘炉的目的 (3)2.烘炉的组织机构 .......... 错误!未定义书签。
3.烘炉前具备条件 .. (4)4. 烘炉方案 (4)5. 烘炉的操作程序 (5)6. 烘炉过程中各种参考数据的记录 (9)7. 烘炉的注意事项 (9)8.安全措施 (10)9.烘炉后的操作 (11)10.烘炉曲线 (11)1.烘炉的目的目的是为了把炉体耐火材料中的游离水和结晶水排除干净,并逐渐升温到炉子工作温度,使耐火材料(主要是浇注料)发生化学变化,达到设计强度和使用寿命要求。
烘炉是投产前的重要环节,烘炉操作的好坏直接影响到炉体的使用寿命。
由于大量采用耐火浇注料筑炉,筑炉后又没有一个较合理的自然干燥时间,在这种情况下要适当延长低温区的保温时间并严格按照烘炉曲线进行烘炉,才能保证炉体耐火材料不产生裂缝、剥落或崩塌。
尤其在600℃以下低温阶段要缓慢升温,并有足够的保温时间。
2.烘炉的组织机构烘炉由攀钢集团有限公司负责组织及具体操作,上海嘉德公司对技术进行指导,烘炉的操作人员为加热炉调火工,调火工负责按要求做好烘炉过程中的各项操作,主要包括:送煤气、点火、烘温控制与烘炉期间数据记录以及对加热炉整体系统的检查等工作(加热炉系统操作维护的各专业人员),所有操作必须按本方案和相关规程及规范的要求进行。
2.1 烘炉组织机构包括:烘炉指挥小组、技术服务保障组、烘炉操作组、安全组、消防保卫组、医疗救护组等。
2.2各小组人员组成:2.3烘炉指挥部:指挥长:张颖刚副指挥长:王良兵赵跃军杨新胜成员:薛涛(上海嘉德)杜德忠邱斌陈虎洪海英邬映涛谯杰刘宾安全应急保障组:刘顺成各组职责:指挥长负责烘炉操作指挥、人员安排、技术指导;副指挥负责设备故障处理、施工人员安排;安全应急保障组负责提供安全技术指导、安全监管、事故应急医疗保障。
3.烘炉前具备条件3.1加热炉砌筑工程验收合格,炉顶木楔去掉。
烘炉方案
本烘炉方案合用于荣成热电二期扩建工程1×240t/h 循环流化床锅炉。
2.1 济南锅炉厂YG-240/9.8-M1型锅炉的随机资料。
2..2. 《电力建设施工及验收规范》 (锅炉机组篇) DL/T5047-95。
2..3 《蒸汽锅炉安全技术监察规程》劳部发[1996]。
3.1荣成热电二期扩建工程是由济南锅炉厂设计制造的YG-240/9.8-M1 型循环流化床锅炉,此锅炉由旋风分离器组成的循环燃烧系统,炉膛为膜式水冷壁结构,过热器分高、低二级过热器,尾部设三级省煤器和一、二次风预热器,4 台螺旋式给煤机布置在炉前。
3.2 锅炉有关参数额定蒸发量额定蒸汽压力额定蒸汽温度给水水温排烟温度锅炉热效率240t/h9.8Mpa540℃215℃140℃86-90.52%由于新砌筑的锅炉炉墙,浇注料内衬,保温层、粘合剂灰浆和涂料,都有许多水分,如果事先不设法除去这些水分而直接投入运行,往往因水分受高温蒸发膨胀而造成炉墙、燃烧室内衬、烟道和保温结构的损坏和开裂,增加漏风,影响运行的经济性,严重时,使锅炉降低出力,达不到设计参数,对于循环流化床锅炉的燃烧室、旋风筒、返料器等部位,更是如此,并且影响循环返料,甚至因漏风而引起结焦,因此锅炉在正式投入运行前,必须用火焰慢慢地加热炉墙,使炉墙内水分缓慢地蒸发,防止急剧蒸发造成炉墙裂缝、凸起错位等不正常的位移变形而影响炉墙的严密性,同时烘炉可以加速完成炉墙材料的物理、化学变化过程,使其趋于稳定,以利于日后锅炉在高温状态下长期可靠的工作。
采用膜式水冷壁,炉膛部份采用敷管轻型炉墙、燃烧室用高铝耐磨浇注料浇注而成,外敷五层硅酸铝纤维毯。
炉顶为敷管水冷炉顶,炉膛出口、旋风分离器、转向室炉墙及返料器由耐火耐磨浇注料、高温硅酸钙砖砌成,尾部烟道用耐火砖、保温砖砌成。
6.1 锅炉本体安装、砌筑全部结束及保温工作基本结束,妨碍操作的脚手架已拆除。
6.2 烘炉所需的主要热工仪表测点为11 个,水冷风室2 个,燃烧室中部温度点2 个,料腿返料器2 个,炉膛出口温度2 个,过热器后烟温2 个,省煤器后烟温1 个,这些测量元件全部安装结束且调试合格。
锅炉常用英汉对照单词(中英文)
锅炉词汇
合门处(锁口) 合门砖(锁砖) 烘炉 虹吸拴 呼吸阀 护板 滑动风门 划线 环砌 换管 回水温度 回转式空气预热器 火焰烘炉 机(底)座 基准管 集汽管 集箱(联箱) 挤浆 监察段 减温器 碱度 胶带输煤机 搅拌机 窖炉砌筑 空气压缩机 空气预热器 矿渣棉 窥视器 拉线(挂线) 拉砖(拉固砖) 冷灰斗 离心式风机 犁式卸煤器 立砌 立式锅炉 粒度 留搓 炉顶吊 炉门 炉排 炉墙 炉膛(燃烧室) 炉膛出口烟气温度 螺旋给粉机 螺旋输粉机 脉冲阀 锚固件 锚固砖 煤粉仓 煤粉分离器 煤粉烧咀 煤油渗漏试验 镁铬砖 镁铝砖 磨管机 磨煤机 磨砖 磨砖机 内控法 耐火材料 耐火捣打料 耐火度 耐火浇注料(耐火混凝土) 耐火可塑料 耐火泥(粉) 耐火喷涂料 耐火粘土砖(烧粘土、耐火砖) 耐火砖 泥浆(灰浆) 凝结水 扭矩控制法 暖风器 排气孔(烘炉排气孔) 排烟温度 盘形弹簧安全阀 旁路挡板 抛煤机 配风器 配合比 喷水减温泵 喷水式柱塞灰浆泵 喷涂机 喷油泵 膨胀缝 膨胀线 Lock door Lock door brick Drying-out Siphon tie Breath vavle Casing Glide wind gate Laying-out Ring lay Repipe return water temperature Turning air preheater Flame drying-out Machine base Reference pipe Steam pipe Header Compact grout Supervise sect Attemperator Alkalinity Adhesive tape coal transporter Mixer Boiler brick setting Air compressor Air perheater Mineral wool Peek device Lining Guy brick Water -cooled hopper bottom Centrifugal Fans Furrow coal discharger Riser lay Vertical boiler fineness Remain Stubble Furnace top hoist Boiler gate Grate Boiler setting Furnace Furnace cutlet gas temperature Screw Powder feeder Screw Powder transporter Impulse valve Anchor fitting Anchor brick Coal powder storehouse Coal powder separator Coal powder port Kerosene oil penetating inspection Magnesite chrome brick magnetite aluminum brick Pipe polish machine Coal milling device Polish brick Brick polish machine Interior piloting Refractory Refractory tamping material Degree of fire-proof Refractory casting material (Refractory concrete) Refractory material Refractory clay Refractory spray coating material Refractory clay brick Refractory brick Silp Condensate water torque piloting Air preheater Steam vent Exhausted gas temperature Tray spring safety vavle Bypass damper Spreader stoker Air Mixer Combining Proportion Water spray temperature reduce pump Plug Water spray mortar pump Spray coating machine Oil spray pump Expansion gapping Expansion line 主要施工工艺 主要施工工艺 主要施工工艺 ** ** 锅炉本体与配件 ** 主要施工工艺 主要施工工艺 主要施工工艺 锅炉一般用语 ** 主要施工工艺 ** 主要施工工艺 锅炉本体与配件 锅炉本体与配件 主要施工工艺 ** 锅炉本体与配件 锅炉一般用语 ** 机械与工具 主要施工工艺 ** 锅炉本体与配件 砌筑材料 ** 主要施工工艺 主要施工工艺 锅炉本体与配件 ** ** 主要施工工艺 锅炉分类 主要施工工艺 机械与工具 ** 锅炉本体与配件 锅炉本体与配件 锅炉本体与配件 锅炉一般用语 ** ** ** 砌筑材料 砌筑材料 ** ** ** 砌筑材料 砌筑材料 机械与工具 ** 主要施工工艺 机械与工具 主要施工工艺 砌筑材料 砌筑材料 锅炉一般用语 砌筑材料 砌筑材料 砌筑材料 砌筑材料 砌筑材料 砌筑材料 砌筑材料 锅炉一般用语 主要施工工艺 ** 主要施工工艺 锅炉一般用语 ** 锅炉本体与配件 锅炉本体与配件 ** 锅炉一般用语 ** ** 机械与工具 ** 锅炉一般用语 锅炉一般用语
部分中英文对照
回收水池 water recovery pond
灰浆泵 ash slurry pump
灰渣泵 slag pump
酸洗 acid cleaning
绕度 deflection
台板 sole plate
弹簧吊架 spring hanger
防腐漆 anticorrosive lacquer
弧段 arc section
灰 ash
积灰 ash deposits
堵灰 ash fouling
除灰系统图 ash handing system diagram
灰斗 ash hopper
单炉膛锅炉 single furnace boiler
双炉锅炉 twin-furnace boiler
W-火焰锅炉 W – flame boiler vertial-fired boiler
L火焰锅炉L FLAME boiler
塔式锅炉 tower boiler
箱式锅炉 box-type boiler
法兰加热 flange heating
螺栓加热 bolt eating
漏气akage
炭精轴封 carbon packing
无蒸汽运行 non-steam operation
轴封供汽 steam supply for shaft sealing
锅炉汽水系统 boiler steam and water circuit
锅炉支架 boiler structure
除渣设备 slag removal equipment
吹灰器 soot blower
电机工艺词汇(中英文对照)
blast draft 强迫,通风block 毛坯bloom 胚board 档板bond strength 粘合强度megger 兆欧表cable saturant 电缆浸渍剂cabling 线缆,布线casing 盆,套管;罩centered 同轴的;同心的charging up 装料,加漆clamping ring 锁环,夹环bakelite(hammers) 胶木(头)broken ends of the band 扎带断头baby compass 小罗盘back water pump 回水泵balanced coil 平衡线圈ball bearing 滚珠轴承beam calipers 大卡尺;游标卡尺beam crane 单梁起重机beam drill 摇臂钻床bearing ball 轴承钢珠bearing bolt 轴承螺栓bearing iron hinge 轴承铰链bearing liner 轴承衬,轴承垫片bearing mounting appliance 轴承装置器bearing lock nut 轴承锁紧螺母bearing pedestal 轴承座;轴承架bearing sleeve 轴承座套bearing spring 托簧bed-type milling machine 台式铣床bench drill 台钻bench lathe 台式车床bench miller台式铣床bench milling machine台式铣床bench-type hand drill 手摇台钻bimetal heater 双金属加热器bimetallic thermostat 双金属恒温器blasting machine 发爆机;起爆机;喷砂机blasting-tumbling machine 滚筒喷砂机blow gun 喷枪blow-off valve 排泄阀,放气阀bolt螺栓borer 钻孔机,穿孔机boring apparatus 镗空刀具boring bit 镗孔钻头boring micrometer 镗孔千分尺bottom fastening bolt 底螺栓bottoming tap 平底螺丝攻brad nail 角钉,曲头钉brass flange 黄铜法兰brass nail 铜钉brush 电刷built-up broach 组合拉刀built-up gauge 组合量规Cclosed slot 闭口槽coil side 线圈边coil-side separator 层间绝缘;槽内匝间绝缘cold-set resin 冷固树脂hot-set resin 热固树脂cold drawing 冷挡cold rolled lamination/cold rolled steel sheet 冷轧钢片cold sink 冷却散热片compression casting 压铸compression mold 压模compression strength 耐压强度concrete-reinforcing bar 钢筋concentric 同轴的concentricity 同轴度;同心度condensation pump 冷凝真空泵connecting terminal 冷却connector 接线柱coolant 冷却剂cooler冷却器core loss test 铁损试验component 零部件cast with frame 铸铁cable gland holder or cap 螺母螺套或螺栓cold-press welding冷压焊接conduit box接线盒conduit hole qty 出线孔数continuous duty连续工作制customer rabbets边槽cadmium镉capacitors电容器critical-to-quality关键质量因素conductivity导电性control matrixes控制矩阵containerization集装箱coating with nickel镀镍cleats扣片coupling 安装CDE drive end 轴伸端casting 铸件cable entry 出线孔conduit thread 导管螺纹conduit fitted 安装导管cast iron housing 铸铁connection type of the outgoing line 引出线接线法cable making tools 造线机casting aluminums 铸铝CNC drilling machines 电脑数控钻床colligation 捆绑,绑扎capacitator/capacitor 电容器coupling 联结,接合coating paint 涂漆cooling water inlet/outlet冷却水入口/出口converter 变频器comparative tracking index相比漏电起痕指数connection denotation 连接符号craft process工艺过程circle-circle insulation相间绝缘coupler 联轴器coupling 联轴节;耦合coupling factor耦合度cross-linked insulation 交联绝缘cushion ring 垫圈cylinder 套筒cross-linked 交联的cold compression pincers 冷压钳cold-compression 冷压cable working vehicle 电缆工程车cadmium analyzer 镉含量分析仪caliber ruler 卡尺caliber square测径尺caliper vernier 游标卡尺capacitor starter 电容式启动机capacitor start motor 电容启动电动机cap screw 有头螺钉cap screw bolt有头螺栓capstan绞盘carbide side cutter硬质合金侧铣刀casting machine 浇铸机,铸造机centering moulding machine 中心造型机centerless internal cylindrical grinder 无心内圆磨床centrifugal ventilator 离心式通风机channeling cutter 铣槽刀channel-opening machine 开槽机charging crane 装料吊车chassis 底盘check bolt 防松螺栓check nut 防松螺母check screw 止动螺钉chromium analyzer 铬含量分析仪circular-cutter 圆盘铣刀circular grinder 外圆磨床circular nut 圆形螺母clamping bolt 夹紧螺栓clamp spring 卡簧claw hammer 羊角锤,起钉锤closed planer 龙门刨床coach bolt 方头螺栓coarse file 粗锉coaxial connector 同轴连接器coil winder 绕线圈机cold-light lamp 冷光灯cold mill 冷轧机cold press 冷压机cold pressure die-casting machine 冷压式压铸机collator 校对机,分类机,整理机combinational machine 组合机combination calipers内外卡钳compensating capacitor 补偿电容器compensating coil 补偿线圈complete equipment 成套设备complete set of equipment 成套设备complete spare parts 全套备件compressed-air drill风钻;气动凿岩机concave plane 内圆线刨concentration meter 浓度计concentric chuck 同心卡盘condenser冷凝器,电容器,聚光器condenser run motor 电容启动电动机cone gauge 锥度量规电机工艺词汇3connection board 接线板connection box 接线盒connector 连接器,接线器constant torque motor 恒转矩电动机constant weight feeder 定量给料机corrective gauge 校正规corrective scale校正尺corrective standard instrument 校正标准仪crane motor 起重电动机crane press-punch 龙门冲压机cross-section detector 截面积检测器cutter grinder 工具磨床cutter grinding machine 刃磨机床,工具磨床cutter groove grinder 铣刀沟槽磨床cylindric center-type grinder 外圆中心磨床cylindric grinder 外圆磨床cylindric reamer 圆柱绞刀Ddeviation偏差dimensions公差尺寸date signed签约时间drain hole通孔duty工作制definitions定义drive pins销钉drawing图纸desiccant干燥剂die-casting aluminum转子铸铝drive power驱动功率dust cover防尘罩drive end 轴伸端DE with fixed bearing 轴端用封闭轴承DE with NU bearing 轴端用NU轴承die-casting dies 压铸冲模drench 湿透drill 钻孔机dowel pin 梢钉dowel seat 梢钉座dowel screw 双头螺丝钉deburr 去毛刺degree Celsius 摄适度degree Kelvin 绝对温度degree of adaptability 配合度dipping varnish 浸渍漆dry stove/jar 烘箱;烘炉dynamic balancing 动态平衡delta air chuck 三爪气动卡盘dial indicator plug gauge 刻度盘指示器diamond precision borer 金刚石精密镗床die-casting machine压铸机die equipment 模具dish brake 盘式制动器distributing board 配电板dividing head 分度头,分度器dividing head chuck 分度头卡盘dividing spindle 分度轴double angle milling cutter 双角铣刀double axis motor 双轴电动机double-crank shaft 双曲轴double housing planer 龙门刨床double housing surface grinding machine 龙门式平面磨床double lathe 复式车床double-side milling cutter 两面铣刀double-side planer 双面刨床drilling machine mounted on swinging jib 摇臂钻床drier干燥机,烘箱drip-proof squirrel cage induction motor 防滴式笼型感应电动机drip-proof type motor 防滴式电动机drip-proof type induction motor防滴式感应电动机driving shaft传动轴duplex lathe 复式车床dynamic balancer 动平衡器dynamic balancing machine动平衡机Eepoxy 环氧化expiration date 有效期end shield attachment 端盖附件eyebolt 有洞的螺栓end turn insulation 端部匝绝缘electrical supply 电能extra high torque 超高转矩etch 蚀刻engrave 刻雕electric circuit diagram 电气线路图exceed 超过electroplating 电镀establish 编制external diameter外径electric voltage电压electromagnetic wire 电磁线end binding端部绑扎earth 地线electromagnet 点磁铁end shield without flange holes 端盖上无凸缘earth terminal 接地螺柱electrotripping 电气释放earthing terminal 接地端子enamel-covered wire 漆包线enamel doubled-silk covered wire 双丝漆包线enameled round winding wire 圆漆包绕组线enamel insulated wire 漆包线encoder 编码器end plate 压圈,压板,端板end shield 端盖epoxide 环氧化物epoxy 环氧树脂electric spanner 风动扳手electric hand drills 电钻electric data 电气数据electromagnetic heater 电磁加热器external pressing 外压electric condenser 电容器electric hammer 电锤electric hand drill 手电钻electric meter 电镀表enamel-covered wire 漆包线enamel insulated cable 漆绝缘电缆enamel insulated wire 漆包绝缘线;漆包线end mill立铣刀end milling cutter 端铣刀;立铣刀external gauge 外径规extra-heavy-duty truck 特重型载重车extrusion moulding machine 挤压成型机eyebolt 有眼螺栓;环首螺栓;吊环螺栓eye bolt rivet 有眼螺栓铆钉eyenut 吊环螺母;环首螺母eye screw 有眼螺钉;环首螺钉Ffrequency 频率frame 外壳fan cover 风罩final paint 喷漆fasteners 紧固件fixed assets 固定资产file 锉frame base 机座,底座frame gaskets 机座垫圈fan assembly 风机装配foreword 前言farm duty single phase motors 农用单相电机fluorocarbons 碳氟化合物fork entry 叉口fiuet radius 倒角fulcrum 支承点frame number机座号fan clamp 风扇,卡簧fan cowl, cover 风罩flange No and flange holes 凸缘号与凸缘孔flange with plain holes 凸缘上带通孔flange with thread holes凸缘上带螺孔flange mounting-plain 凸缘配合面forging aluminums 锻铝friction force moment 摩擦力矩fracture 破碎,破裂fabricated shaft 焊接轴feather 加强筋,滑键feed valve 给水阀,给冲阀fiber optic 光纤fin 散热片;筋片fin-cooled motor 散热筋型电机flat coil 扁线圈forced air circulation 强迫通风frame rib 机座散热筋free-running speed 空载转速foreign matters异物faber viscosimeter 法贝尔黏度剂face and side milling cutter 三面刃铣刀face cutter 平面铣刀face flange 平面法兰factor meter 功率因素表failure indicator 故障指示器feedback condenser 反馈电容器feed motor 进给电动机female spanner 套筒扳手电机工艺词汇3 connection board 接线板connection box 接线盒connector 连接器,接线器constant torque motor 恒转矩电动机constant weight feeder 定量给料机corrective gauge 校正规corrective scale校正尺corrective standard instrument 校正标准仪crane motor 起重电动机crane press-punch 龙门冲压机cross-section detector 截面积检测器cutter grinder 工具磨床cutter grinding machine 刃磨机床,工具磨床cutter groove grinder 铣刀沟槽磨床cylindric center-type grinder 外圆中心磨床cylindric grinder 外圆磨床cylindric reamer 圆柱绞刀Ddeviation偏差dimensions公差尺寸date signed签约时间drain hole通孔duty工作制definitions定义drive pins销钉drawing图纸desiccant干燥剂die-casting aluminum转子铸铝drive power驱动功率dust cover防尘罩drive end 轴伸端DE with fixed bearing 轴端用封闭轴承DE with NU bearing 轴端用NU轴承die-casting dies 压铸冲模drench 湿透drill 钻孔机dowel pin 梢钉dowel seat 梢钉座dowel screw 双头螺丝钉deburr 去毛刺degree Celsius 摄适度degree Kelvin 绝对温度degree of adaptability 配合度dipping varnish 浸渍漆dry stove/jar 烘箱;烘炉dynamic balancing 动态平衡delta air chuck 三爪气动卡盘dial indicator plug gauge 刻度盘指示器diamond precision borer 金刚石精密镗床die-casting machine压铸机die equipment 模具dish brake 盘式制动器distributing board 配电板dividing head 分度头,分度器dividing head chuck 分度头卡盘dividing spindle 分度轴double angle milling cutter 双角铣刀double axis motor 双轴电动机double-crank shaft 双曲轴double housing planer 龙门刨床double housing surface grinding machine 龙门式平面磨床double lathe 复式车床double-side milling cutter 两面铣刀double-side planer 双面刨床drilling machine mounted on swinging jib 摇臂钻床drier干燥机,烘箱drip-proof squirrel cage induction motor 防滴式笼型感应电动机drip-proof type motor 防滴式电动机drip-proof type induction motor防滴式感应电动机driving shaft传动轴duplex lathe 复式车床dynamic balancer 动平衡器dynamic balancing machine动平衡机Eepoxy 环氧化expiration date 有效期end shield attachment 端盖附件eyebolt 有洞的螺栓end turn insulation 端部匝绝缘electrical supply 电能extra high torque 超高转矩etch 蚀刻engrave 刻雕electric circuit diagram 电气线路图exceed 超过electroplating 电镀establish 编制external diameter外径electric voltage电压electromagnetic wire 电磁线end binding端部绑扎earth 地线electromagnet 点磁铁end shield without flange holes 端盖上无凸缘earth terminal 接地螺柱electrotripping 电气释放earthing terminal 接地端子enamel-covered wire 漆包线enamel doubled-silk covered wire 双丝漆包线enameled round winding wire 圆漆包绕组线enamel insulated wire 漆包线encoder 编码器end plate 压圈,压板,端板end shield 端盖epoxide 环氧化物epoxy 环氧树脂electric spanner 风动扳手electric hand drills 电钻electric data 电气数据electromagnetic heater 电磁加热器external pressing 外压electric condenser 电容器electric hammer 电锤electric hand drill 手电钻electric meter 电镀表enamel-covered wire 漆包线enamel insulated cable 漆绝缘电缆enamel insulated wire 漆包绝缘线;漆包线end mill立铣刀end milling cutter 端铣刀;立铣刀external gauge 外径规extra-heavy-duty truck 特重型载重车extrusion moulding machine 挤压成型机eyebolt 有眼螺栓;环首螺栓;吊环螺栓eye bolt rivet 有眼螺栓铆钉eyenut 吊环螺母;环首螺母eye screw 有眼螺钉;环首螺钉Ffrequency 频率frame 外壳fan cover 风罩final paint 喷漆fasteners 紧固件fixed assets 固定资产file 锉frame base 机座,底座frame gaskets 机座垫圈fan assembly 风机装配foreword 前言farm duty single phase motors 农用单相电机fluorocarbons 碳氟化合物fork entry 叉口fiuet radius 倒角fulcrum 支承点frame number机座号fan clamp 风扇,卡簧fan cowl, cover 风罩flange No and flange holes 凸缘号与凸缘孔flange with plain holes 凸缘上带通孔flange with thread holes凸缘上带螺孔flange mounting-plain 凸缘配合面forging aluminums 锻铝friction force moment 摩擦力矩fracture 破碎,破裂fabricated shaft 焊接轴feather 加强筋,滑键feed valve 给水阀,给冲阀fiber optic 光纤fin 散热片;筋片fin-cooled motor 散热筋型电机flat coil 扁线圈forced air circulation 强迫通风frame rib 机座散热筋free-running speed 空载转速foreign matters异物faber viscosimeter 法贝尔黏度剂face and side milling cutter 三面刃铣刀face cutter 平面铣刀face flange 平面法兰factor meter 功率因素表failure indicator 故障指示器feedback condenser 反馈电容器feed motor 进给电动机female spanner 套筒扳手电机工艺词汇5phases 相数precision 精度position limiter 限位支架photoelectric head 光电头preset 预置protection class 防护等级polyester inferior amine paint 聚脂亚胺漆press plate with oxygen-surrounding glass cloth-layer环氧玻璃布层压板polyester film adhesive 聚脂薄膜粘胶带parallelism 公差pallet/tray 托盘prompt braking action 快速制动planning machines刨床packaging process 封装工艺performance 性能pin bolt 销钉polyester 聚脂power frequency 工频,工业频率PF voltage 工频电压PTC thermistors 散热口,热保护口punching 冲压,冲孔punching device 穿孔设备,冲床putt 油灰,子polymide聚胱亚胺paint spraying gun 喷漆枪paint sprayer 喷漆器paint spraying machine 喷漆机photometer 光度计,分光计;暴光表;测光仪photometer head 光度头pick-up pump 抽出泵,真空泵pneumatic valve positioner气动阀定位器Qquote报价Rrelubrication 润滑油使用regrease caps 加油盖red iron oxide 氧化铁rust-preventing oil 防锈油rating 定额制rating plate 铭牌rotor lamination periphery 转子冲片周围replacement parts 替换部件routine testing 常规测试red nitryl enamel 红色硝基外用瓷漆reference 参考resin glue 树脂胶rivet gun 铆垫枪rubberized fabric 胶布rotor 转子rotational speed 转速restriction value 限止值rectifier 整流器rotor 转子rain roofs 防雨帽release level 释放手柄relative humidity 相对湿度ream hole separately 用户直铰rating of motor 电机规格radial 径向的,辐向的radial air duct 径向通风道radiating rib 散热筋,散热片random coil 散嵌线圈,散绕线圈reinforcing bar 钢筋relay 电子开关retaining ring 挡圈,固定环RTD(rapid thermal diffusion) 快速热扩散red copper hammer 紫铜锤rusty spot 锈斑radial bearing 径向轴承radial drilling machine 摇臂钻床radial fan 径向风机radial-flow fan 径流式通风机radiating fin 散热片remote-indicating pressure gauge 遥示压力表resistance megger电阻兆欧表rivet 铆钉roller bearing 滚柱轴承rotary hand drill 受摇钻rotary vane motor 旋片式电动机rotor 转子;回转器;旋转器rotor grinding machine 转子磨床rough plane 粗刨rounding-off milling cutter 倒圆角铣刀radii and fillets 半径和内圆角Sscrews 螺丝stamped steel 冲片silicon bronze 硅铜stainless steel 不锈钢slot liner 槽线slot separator 分槽器solvent 溶剂subsidiary/division 子公司service factor 使用系数starting voltage 启动电压sleeving 绝缘套scope 范围site operating conditions 现场使用条件storage and transport 存储与运送short-circuit current 短路电流specification 规格standard horizontal foot mount 标准水平底角安装sheave diameter 外壳直径shaft extension 轴伸stator lamination 定子冲片孔stator 定子stack 加工面stipulation 规定support frame 支撑架shaft stick size 轴径尺寸self-examination process 自检过程safety shelf 安全架steeping resin 不饱和聚脂无溶剂浸渍树脂shaft end轴伸stator 定子spigot 止口spring washer 5弹簧垫圈squirrel cage with heavy power 小机座大功率strengthened plastics增强塑料shaft-extension shoulder轴伸角synchronous speed 同步转速sawing machine 锯床spray-paint 喷漆splashproof 防喷淋shim 薄垫片;用薄垫片填stud 柱头螺栓surface paint 面漆static/dynamic load 静/动负荷shrinkage fit 热套,红套semiclosed slot 半闭口槽separator insulation 层间绝缘servicing manual 维修手册silicone grease 硅脂solventless varnish 无溶剂漆stamper 压模standstill locking 止转stop止档,制动销stepless velocity modulation无级调速shaft centering hole screwed 钻孔绞螺纹space heater 加热带screwdriver 螺丝刀sandy holes 砂眼stator coils 定子线包scrapers 刮刀scratching划伤sleeing 动量,蹿stiffness 钢度sand blaster 喷砂器sand blasting cleaner 喷砂清理机sand blasting machine 喷砂机screw 螺钉;螺旋桨;螺杆;起重机;千斤顶screw bolt 螺栓screw cutting lathe 螺丝车床;罗纹车床screwed flange 螺旋凸缘screw-thread miller 螺纹铣床socket head wrench 内六角扳手socket hexagon cap screw 内六角螺钉special purpose vehicle 特殊用途车辆spring chuck弹簧夹盘;弹簧卡盘Tthread 螺纹the insulation resistance 绝缘电阻terminal board接线板thermal performance耐热性能trouble shooting card 故障诊断卡thermal overload protection 热过载保护turns per coil 线圈匝数tolerance 公差the yoke height 轭高three-phase asynchronous motor 三相异步电动机the belt transmission 皮带传动机构twinkling 瞬间the software edition number 软件版本号the attached list 附表电机工艺词汇6torque 转矩thermistor 电热调节器terminal board 接线板TB on the right side 右出线front end shield 前端盖terminal box base 接线盒座terminal box lid 接线盒盖temp.maes.for exhausting air 出风测温temp.meas.for intaking air 进风测温top enclosure 顶罩technological flow sheet 工艺流程图tension 张力,拉力tension band 箍圈test board 测试台thermistor 热敏电阻器turn 转,匝(线圈)thermal protector 热保护器thermostats 控温器threaded hole 螺纹孔testing lamp试灯tap 螺纹攻;龙头;刻纹器;电话窃听器Uultimate deviation 极限偏差unsaturated polyester solvent-free steeping resin 不饱和聚脂无溶剂浸渍树脂undercoupling欠耦合VVoltage 电压vent system 通风系varnish 绝缘漆volume 销售额vibration 振动velocity 速度vapor corrosion inhibitor 抗腐剂ventilation 风机viscosity 粘质,粘性vacuum impregnation 真空浸渍viscose rayor 粘胶丝;人造丝viscosimeter 黏度计viscosity 黏度,粘滞性Wwarranty 保修期wedge 槽线working capital流动资本wire enamel 漆包线water coolant temperature 水冷却温度winding resistance 绕组电阻winding mould 线模尺寸wheel shelf 滚轮架working cell 工作存储单元winding 绕组wave washer 波形垫圈with metrical thread 公制出线孔wound stator 绕线定子water-cooling 水冷workblank毛坯wind-driven spanner electric blowers 电动风机XYzinc chromate 锌镉酸盐。
烘炉方案
烘炉方案(丛富瑶)1 锅炉本体安装,炉墙及外保温工作结束,炉内清扫干净,炉墙漏风时间合格。
2烘炉需要的各系统已经安装完毕,能随时投入使用。
3烘炉需用的热工,电气仪表和控制系统已经安装和效验,调试合格能随时投入使用。
4烘炉使用的燃料已经准备好且符合使用要求。
5水汽比较重的部位和外护钢板上需要开排气孔,检查排气孔的密度和部位是否安全符合要求。
6为了保护炉排,防止过热通风燃烧,烘炉前应在炉排上铺设40MM厚度棉板同时在后斜拱内表面及后墙点火器开孔周边3000MM范围内粘贴40MM厚棉板7 烘温速率,烘炉方案,调试运行及操作方案已经审查通过。
步骤耐磨材料在干燥过程中,经过升温、恒温等在350℃时能够充分析出游离水,在高温阶段,温度在达到550℃并经过恒温后能够满足结晶水析出。
由于耐磨材料密度大,内衬具有相当的厚度,水分缓慢均匀析出、并使其体积达到稳定状态极为困难,干燥过程是烘炉的重要环节。
1、焚烧炉内衬材料的养护分三个阶段:低温、中温和高温三个控制点。
2、低温阶段到350℃±30℃,中温到540℃±30℃,高温到800℃±30℃(侧墙测温点为升温控制点)。
3、低温阶段启用能调节油量和油压的点火油枪进行操作(由锅炉调试单位及运行人员根据升温速率控制要求选用)。
4、在350℃±30℃恒温后,低温养护结束,进行中温养护,此时应按工作油枪的最小工作量操作,严格按升温速率控制。
5、生产运行单位进行工作油枪投用后,可在运行中兼顾进行煮炉工作,并继续按升温要求升至540℃±30℃恒温,视蒸汽压力兼顾管道吹扫工作。
6、在540℃±30℃恒温结束,在喂料系统、除渣系统、底灰和飞灰系统、电除尘系统全部试运行合格后,少量投入燃料运行。
7、初次投用燃料时,应严格按升温速率(≤30℃/h)操作,并在800℃±30℃恒温8小时,然后按建设单位的生产安排要求,进行生产运行操作(见启动/停炉升温曲线)升温要求2.1 点火升温时,以炉内常温为起点,按≤20℃/h控制升温速度,升至150℃±30℃恒温24小时。
- 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。
烘炉方案Boiler Refractory Preheating Scheme1、烘炉的目的:1.Purpose of Boiler Refractory Preheating由于新安装的锅炉,在炉墙材料中及砌筑过程中吸收了大量的水份,如与高温烟气接触,则炉墙中含有的水份因为温差过大,急剧蒸发,产生大量的蒸汽,进而因为蒸汽的急剧膨胀,导致炉墙变形、开裂。
同时烘炉可以加速完成炉墙材料的物理、化学变化进程,使其趋于稳定,以利用日后锅炉在高温状态下可靠的工作。
所以,新安装的锅炉在正式投产前,必须对炉墙进行缓慢烘炉,使炉墙中的水份缓慢逸出,确保炉墙热态运行的质量。
The newly installed boiler refractory containing plenty of moisture in furnace wall material and during the process of masonry, if heated by the high temperature smoke, the moisture contained in furnace wall shall evaporate sharply because of excessive temperature difference, generating a lot of steam, thus resulting in the furnace wall to be out of shape and crack due to the sharp expansion of the steam. The Preheating can accelerate the physical and chemical transformation progress of the furnace wall material, making it to be stable, in order to utilize the boiler’s reliable work under the condition of high temperature in the future. Therefore, the furnace wall must be preheated slowly before the newly installed boiler is formally put into production, making the moisture in the furnace wall evaporate slowly to ensure the quality of hot operation for the furnace wall.2、烘炉应具备的条件:2.Conditions required for preheating:2.1、锅炉管路已全部安装完毕,水压试验合格2.1 All the boiler pipeline has been completed installation, hydraulic test is qualified.2.2、炉墙砌筑及保温工作已全部结束,并已验收合格。
2.2 All the furnace brickwork and insulation work has been finished and accepted inspection.2.3、烟风道都已安装完毕,送引风机均已安装调试合格,能投入运行。
2.3 The smoke airduct has been installed, both the air feeder and induced draft fan have been installed and commissioned to be qualified, and can be put into operation.2.4、烘炉所需的热工电气仪表均已安装,并校验合格。
2.4 The thermotechnical electrical instruments required for furnace preheating have been installed and calibrated to be qualified.2.5、已按规定要求,在过热器中部两侧安置了灰浆取样点。
各浇注料炉墙处放置了相同材料的试样。
2.5 Have set mortar sampling points on both sides in the middle part of superheater as per the specified requirements. Set test sample for the same material at each castable brickwork location.2.6、烘炉用的木柴及各种工具(包括检查、现场照明等)都已准备完毕。
2.6 The firewood and all kinds of instruments (including inspection, Site lighting, etc.) for preheating have been prepared and ready to serve.2.7、烘炉用的设施全部安装好,并将与烘炉无关的其它临时设施全部拆除,场地清理干净。
2.7 All the facilities required for preheating have been installed. Remove all the other temporary facilities irrelevant with furnace preheating, clean up the site.2.8、烘炉人员都已经过培训合格,并排列值班表,按要求准时到岗。
2.8 The preheating staff have been trained to be qualified. Arrange duty schedule, and work on time according to the requirements.3、烘炉工艺:3. Industrial art for preheating:(1)、根据本锅炉的结构特点可采用火焰烘炉方法。
①烘炉时间定为15天,燃料为木柴,利用燃烧的热辐射烘干炉墙,初时用小火,后期用大火烘烤。
②第一天炉膛出口排烟温度应低于50℃,以后每天温升不超过20℃,末期最高温度<220℃,保温2~3天。
③所有烟温均以过热器前的烟温为准。
④操作人员每隔1小时记录一次烟温,严格按要求控制烟温确保烘炉质量。
(1) According to the structure of this boiler, flame preheating method can be adopted.①The preheating time is set to be 15 days, the fuel is firewood. Use the thermal radiationof the fuel to dry the furnace wall, at the beginning use soft fire, later use mass fire tobake.②On the first day, the exhaust temperature at the furnace cavity exit should be below50℃,later on temperature rising no more than 20℃ every day. The highest temperature<220℃ at the last phase, heat preservation 2~3days.③All the smoke temperature should be subject to the one before the superheater.④The operator should record the smoke temperature every other one hour, control thetemperature strictly according to the requirement to ensure the preheating quality.(2)、烘炉的具体操作:①流化床上装上厚300mm左右的底料,底料颗粒粒径在0~8mm之间。
(0-3,30%,3-5,40%,5-8,30%)燃值2000Kcle/kg以下②用脱盐水经给水系统向汽包内进水,并轮流打开各排污阀门疏水、排污、冲洗锅炉受热面及汽水系统和各阀门。
③通过炉水取样装置,取炉水样分析,确认水质达标后,停止冲洗关闭各疏水、排污阀门。
④向汽包内缓慢送水,水位控制在标准水位±20mm。
⑤烘炉前,应适当打开各灰门和炉门,以便及时排除炉内的潮气。
⑥将木柴置于流化床上点燃,打开引风机挡板,关闭所有炉门、看火门。
前期烘炉不启动引风机、一、二次风机,后期视升温情况确定,是否启动引风机。
开始时温升控制不大于10℃/天,高过前出口烟温最高不大于220℃,并在此温度下持续时间不少于一昼夜。
(风室放置木柴与炉膛同时点燃)⑦打开省煤器再循环阀门,过热器、减温器集箱疏水阀、过热器出口集箱对空排汽阀。
⑧定期检查各膨胀指示器、水位计,确保锅炉运行正常,如有异常发现,应及时汇报,妥善处理。
⑨由灰浆取样处取样进行含水率分析,当灰浆含水率≤7%时,浇注料试样含水率≤1%时表明烘炉已达要求,后期可转入加药煮炉阶段。
煮炉结束后,取样点的样品含水率≦2.5%,浇注料试样含水率≤0.5%时,且炉墙各部分无开裂、变形等异常情况,烘炉合格结束。
(2) Specific operations for preheating :①Put base material (about 300mm in thickness) on the fluidized bed, diameter of thebase material particle between 0~8mm. (0-3,30%,3-5,40%,5-8,30%) burningvalue below 2000Kcle/kg.②Fill in the drums with desalted water through the water supply system. Open eachblowdown valve for drainage, pollution discharge, flushing heating surface of theboiler and vapour-water system and each valve in turn.③Take furnace water sample for analyzing through furnace water sampling device.After confirm the water to be qualified, stop flushing and close up each drainage andblowdown valve.④Slowly fill water into the drum, control the water level ±20mm of the standard level.⑤Before preheating, open each ash door and furnace door in order to eliminate themoisture in the furnace in time.⑥Put the firewood on the fluidized bed and ignite, then open the baffle of the draughtfan, shut all the furnace doors and peep door. At the early stage, do not start thedraught fan, the primary air fan and the secondary air fan when preheating furnace; atthe later stage determine whether to start up the draught fan according to the status oftemperature rising. At the beginning, the temperature rising should be controlled tono more than 10℃ per day, higher than the smoke temperature at the front exit butthe highest no more than 220℃, and continue no less than one day & night under thistemperature. (Ignite the firewood placed in the wind box and the furnace cavitysimultaneously.)⑦Open the recycle valve for the coal economizer, superheater, temperature reducerheader drain valve, superheater output header exhausting valve.⑧Check each expansion indicator and water level gauge periodically to ensure theboiler to work normally; if finding some abnormal phenomenon, should report timelyand handle in a proper way.⑨Take sample from the mortar sampling place and carry out moisture content analysis.When the moisture content of the mortar ≤7%, moisture content of the castablesample ≤1%, the furnace preheating has been up to grade, later can shift to dosingand boiling out stage. After the boiling out is finished, when the moisture content ofthe sample from the sampling point ≦2.5%, the moisture content of castable sample≤0.5%, and there are no abnormal situation such as cracking, deformation of eachpart of the furnace wall, preheating is up to standard and complete.(3)、烘炉注意事项:①烘炉时,不得用烈火烘烤,温度的升速应缓慢均匀,要求最大升温速度小于20℃/天。