洁净空调年度维护保养记录-诺华制药
空调系统维保记录簿表格
适用文档空调系统维保记录表序号维保项目维保周期履行状况发现问题维保人确认人日期备注一、多联机部分维保1冷媒状况:检查制冷剂量,有必需时充注;供冷供热换季运行前(每年二次)2配管状况:检查管道固定状况能否完满,供冷供热换季运行前有松动的3电气绝缘状况:丈量电机绝缘,与开机时供冷供热换季运行前数据比较剖析;(每年二次)风侧换热器状况:检查冷凝器翅片能否完供冷供热换季运行前4好,有损坏的进行维修,检查冷凝器翅片(每年二次)表面洁净状况,进行表面洁净室内机状况:检查室内机过滤器洁净情供冷供热换季运行前5况,将过滤网洁净洁净,并将室内机装修(每年二次)面板冲洗洁净;冷凝水排放状况:清理积水盘内垃圾,检供冷供热换季运行前6查室内机排水泵运行状况,调整冷凝水(每年二次)管道坡度,确认冷凝水排放正常室外机状况:检查确认室外机高低压力、供冷供热换季运行(每7运行电流、运行电压能否正常,确认室外年二次)机固定状况,若有松动进行加固办理空调系统维保记录表序号维保项目维保周期履行状况发现问题维保人确认人日期备注二 (1)、螺杆式水源热泵机组平时保护1机组的表面洁净供冷供热换季运行前2检查制冷剂和油位,油位不超出上镜供冷供热换1/2季运行前3检查电源三相电压能否正常在380v 供冷供热换季运行前4检查油加热器通电下能否正常工作(待供冷供热换机时油温保证在25~30℃)季运行前5检查机体各部有无漏水、渗油现象使用时巡检6检查温控探头能否正常使用时巡检7检查机组运行中各参数能否在标准值使用时巡检(详细参数详见主机说明书)检查机组运行中能量调理机构的动作8能否灵巧(即加载、卸载电磁阀、滑阀使用时巡检机构)检查机组正常运行时的声音检查机组9正常运行时的温度能否正常(包含主电使用时巡检机、压缩机、排气温度、油温等)空调系统维保记录表序号维保项目维保周期履行状况发现问题维保人确认人日期备注二 (2)、螺杆式水源热泵机组一级养护1履行平时保护每年一次2丈量主电机绝缘电阻,检查其能否切合机组规定的数值每年一次3检查主电机与压缩机间密封能否正常每年一次4检查各安全保护装置的整定位能否符每年一次合规定要求5检查水流保护开关动作能否正常,动作失灵要实时维修或改换每年一次6检查蒸发器部分保温层的状况,损坏要实时维修或改换每年一次二 (3)、螺杆式水源热泵机组二级养护1履行平时保护、一级养护的内容每二年一次2冲洗蒸发器、冷凝器的管道和盖板水垢(水质办理部分)每二年一次3依据使用状况改换油过滤芯每二年一次4依据使用状况改换干燥过滤器每二年一次5依据油质状况改换新冷冻油每二年一次6主电机轴承加注润滑脂每二年一次7机组表面除锈刷漆每二年一次空调系统维保记录表序号维保项目维保周期履行状况发现问题维保人确认人日期备注8校订压力传感器每二年一次9增添或改换电控冷冻液每二年一次三、风机盘管维保1清理积水盘垃圾,调整冷水管坡度,确供冷供热换认冷凝水排水正常季运行前2清理回风口过滤网,洁净送回风口百叶供冷供热换季运行前3清理盘管翅片尘埃,检查盘管能否变供冷供热换形、脏堵,按期冲洗季运行前4检查连结帆布能否损坏、固定螺丝能否供冷供热换松动季运行前5检查温控开关和电磁阀运行状况,如执供冷供热换行器未动作的,查明原由,改换配件季运行前6检查风机运行能否正常供冷供热换季运行前四、空调箱维保送风风机转动轴承加注润滑油,检查电供冷供热换1动机传动件能否敏捷,润滑能否充分。
GMP净化空调系统运行检查记录
GMP净化空调系统运行检查记录日期:[日期]检查人:[检查人员姓名]1.检查目的本次检查的目的是确保GMP净化空调系统能够正常运行并满足相关标准和要求。
通过检查,发现和解决系统可能存在的问题,以保证室内空气质量符合GMP要求。
2.检查内容2.1空调系统基本情况-检查空调系统的类型、规格和功能。
-检查室内和室外机组的清洁度和运行状态。
-检查空调系统是否存在漏水、冷风、异响等问题。
2.2空气净化器情况-检查空气净化器的类型和数量是否满足要求。
-检查空气净化器的清洁度和运行状态。
-检查空气净化器是否存在过滤芯堵塞、损坏或需要更换的情况。
2.3空气过滤器情况-检查空气过滤器的类型和等级是否符合要求。
-检查空气过滤器是否存在脱落、破损或堵塞的情况。
-检查空气过滤器是否需要更换或清洁。
2.4气压调节情况-检查气压调节装置的清洁度和运行状态。
-检查气压调节装置是否存在漏气、失效或需要维修的情况。
2.5温湿度控制情况-检查温湿度控制系统的准确性和稳定性。
-检查温湿度控制系统是否存在故障、误差或需要校准的情况。
3.检查结果及处理3.1空调系统基本情况-室内和室外机组的清洁度和运行状态良好。
-未发现漏水、冷风、异响等问题。
3.2空气净化器情况-空气净化器的类型和数量满足要求。
-空气净化器的清洁度和运行状态良好。
-无过滤芯堵塞、损坏或需要更换的情况。
3.3空气过滤器情况-空气过滤器的类型和等级符合要求。
-无脱落、破损或堵塞的情况。
-部分空气过滤器需要更换或清洁。
3.4气压调节情况-气压调节装置的清洁度和运行状态良好。
-无漏气、失效或需要维修的情况。
3.5温湿度控制情况-温湿度控制系统的准确性和稳定性良好。
-无故障、误差或需要校准的情况。
4.处理措施4.1清洗空气过滤器-对需要清洗的空气过滤器进行清洗,确保其工作正常。
4.2更换空气过滤器-对需要更换的空气过滤器进行更换,确保其过滤效果达到标准。
4.3维修气压调节装置-对存在漏气、失效或需要维修的气压调节装置进行维修或更换。
诺华制药洁净空调高效过滤器H13压差测试记录(双语版)
H13 Filters Differential Pressure Test高效过滤器压差测试空调系统名称: PM编码:测试日期:文件编号:1. Basis and Reference Documents 测试的基础和参考文件WHO Working document QAS/02.048/Rev.2ISO 14644-2:2000(E)Operation and Service Manual of Pressure Differential Test InstrumentWHO运行文件QAS/02.048/Rev.2国际标准ISO 14644-2:2000(E)压差计的操作手册2.Method and acceptance criteria方法和接受的标准ISO 14644-3 Annex B.5国际标准ISO 14644-3 附录B53.Identification of apparatus operator 仪器操作人员的确认4.Identification of apparatus and calibration status测量仪器的确认和校验状态5.Measuring conditions测量条件6.Measurement location测量位置7.Occupancy States 状态As-built ☐At-rest ☐Operational ☐8. Sampling points see figure 1取样点见图19. Test sheet for Filter Differential Pressure Test过滤器压差测试表格Test carried out by/date 测试操作人/日期:Test witnessed by/date: 测试见证人/日期:Calculated by/date:Figure 1图1 The filters and diffusers Location for AHU 空调机组过滤器和散流器位置图(附示意简图)。
洁净空调维护保养操作规程-诺华制药
Replaces No.: SOP-000217 version 02Reason for Change:1. All EPCP AHUs added and are in service as shown to the table of chapter 31 Regulatory Basis and Reference DocumentsThe Group Quality Manual:QM N 6.1: Facility and Equipment - Qualification and CommissioningQM N 6.2: Cleanliness ZoningIGs N6.2.2: Cleanliness Zoning Policy for The Manufacture of Non-Sterile Drug Products and the Respective Drug SubstanceBNP SOPs:SOP-000052: Work Order Management ProcessSOP-000066: Filter Replacement for HVAC InstallationSOP-000074: Cleaning of HVAC installation semi solid dosage form AHU 2.2, 2.3SOP-000117: Safety GuidelinesSOP-000124: Safety Lock Off ProcedureSOP-000214: Cleaning of HVAC Installation for Room-airSOP-000309: HVAC System Operational ProcedureSOP-000328: General Operating Procedures in case of HVAC Shut DownSOP-000390: Cleanliness ZoningSOP-000407: Replacement, Cleaning and Maintenance Return Air Filter in ProductionNB. Upon approval of the RMS SOP these SOPs will be referenced to this SOP.2 PurposeThis SOP describes the procedures for the preventive maintenance on HVAC units.The preventive maintenance program has to be established in accordance with Novartis Quality Module 6.1.This maintenance program is implemented to ensure that the equipment remains in a qualified or commissioned state after handover to the User.3 ScopeThis SOP covers the preventive maintenance of all HVAC units. The following table gives an overview of the current status of HVAC units which are operational at the moment.No. Function Servicing areas Cleaning Zone1.1 Production areaDispensing A-308, Day storage Room A-310, Blending Room A-313,Intermediate Storage A-504, Granulation Room A-506, Compressing Rooms A-508.1, Compressing ante-room A-510, Capsule filling room A-508.2,Coating Room A-514, Coating drying room A-516, Corridors 300 and 500etc.Zone 22.1 Capsule filling Encapsulating A-511, Printing A-509 and locker 507 Zone 22.2 Emugel filling Cream/Ointments Filling A-505 and Personnel Lockers 505.1, 505.2, 505.3,501.1Zone 22.3EmugelprocessingCream/Ointments Processing A-503 and locker 501, Storage room 503.1 Zone 23.0 Packaging Secondary packaging A-405,Air locker 405.1 etc. Zone 24.0 N/A N/A Zone 35.0 Lockers Offices and Production Lockers Zone 26.0 QC QC Laboratories Zone 48.0 Alu-Alu packaging Alu-Alu Blister Packing A-302, Compressing Room A-304 Zone 29.0 Sampling Sampling Cabin A-907 with Personnel Lockers 905, 906 Zone 210.0 Material lockMaterial Entry A-910Material Air-Lock A-306Zone 4Zone 313.0 Washing Washing Area A-314.1, Equipment storage room A-314, PW Plant Room A-316Zone 220 New Warehouse Receiving/Dispatch Area A-804, High Rack Storage Area A-806 Zone 421New ConditionedStorage AreaNew Conditioned Storage Area 932 Zone 4PCU1 Inlet to AHU Central fresh-air pre-conditioning unit N/A AIC 1 Air Inlet Fresh-air Inlet Chamber 1 N/A PCU2 Inlet to AHU Central fresh-air pre-conditioning unit N/A AIC 2 Air Inlet Fresh-air Inlet Chamber 2 N/A ------ Canteen Canteen N/AAHU11 Dispensary A-320 Airlock, A-322 Clean store, ,A-324 Dirty Equipment,A-326 Washing,A-328 Drying,A-330 Breached material store, A-332 Emergency Shower,A-334Change room, A-918 Dispensed batch store, A-921 Dispensing room 1, A-922 Dispensing room 2,A-924 Dispensary material store,A-928 Pallettransfer.Zone 2AHU12 Clean corridor New HVAC system is used for production area step by step Zone 2AHU14 Granulation Suite A-602 Blending room,A-604Storage,Zone 2AHU15 Compression suite Covers Corridor A-612 Compression corridor,A-608 Compression room 1,A-610 Compression room A-616 , Compression room A-618Zone 2AHU16 Coating, Covers A-628 Coating, A-628.1 PersonalAirlock, A-630 Control room, A-632Printing, A-634 Bulk storage.Zone 2 Clean Stair1 A-238, Clean Stair 2 A-240 : operated zone 2Shoe Change A-238 : operated zone 2Clean Change A-232 : operated zone 4*Rooms A-230, A-234 : operated zone 4*Rooms A-222, A-226 : operated none zone**Rooms A-224, A-228, A-228.1 : operated none zoneNote:*: AHU17 is designed for Zone 2(A-232, A-234, A-230), the operation mode of the rooms are defined as listed above.**: AHU17 is designed for Zone 3(A-222, A-226), the operation mode of the rooms are defined as listed above.Clean Stair1 A-140 : operated zone 2Shoe Change A-136 : operated zone 2AHU17 Clean ChangeClean Change A-132 : operated zone 4*Zone 2No. Function Servicing areas Cleaning Zone1.1 Production areaDispensing A-308, Day storage Room A-310, Blending Room A-313,Intermediate Storage A-504, Granulation Room A-506, Compressing Rooms A-508.1, Compressing ante-room A-510, Capsule filling room A-508.2,Coating Room A-514, Coating drying room A-516, Corridors 300 and 500etc.Zone 22.1 Capsule filling Encapsulating A-511, Printing A-509 and locker 507 Zone 22.2 Emugel filling Cream/Ointments Filling A-505 and Personnel Lockers 505.1, 505.2, 505.3,501.1Zone 22.3EmugelprocessingCream/Ointments Processing A-503 and locker 501, Storage room 503.1 Zone 23.0 Packaging Secondary packaging A-405,Air locker 405.1 etc. Zone 24.0 N/A N/A Zone 35.0 Lockers Offices and Production Lockers Zone 26.0 QC QC Laboratories Zone 48.0 Alu-Alu packaging Alu-Alu Blister Packing A-302, Compressing Room A-304 Zone 29.0 Sampling Sampling Cabin A-907 with Personnel Lockers 905, 906 Zone 210.0 Material lockMaterial Entry A-910Material Air-Lock A-306Zone 4Zone 313.0 Washing Washing Area A-314.1, Equipment storage room A-314, PW Plant Room A-316Zone 220 New Warehouse Receiving/Dispatch Area A-804, High Rack Storage Area A-806 Zone 421New ConditionedStorage AreaNew Conditioned Storage Area 932 Zone 4PCU1 Inlet to AHU Central fresh-air pre-conditioning unit N/A AIC 1 Air Inlet Fresh-air Inlet Chamber 1 N/A PCU2 Inlet to AHU Central fresh-air pre-conditioning unit N/A AIC 2 Air Inlet Fresh-air Inlet Chamber 2 N/A ------ Canteen Canteen N/AAHU11 Dispensary A-320 Airlock, A-322 Clean store, ,A-324 Dirty Equipment,A-326 Washing,A-328 Drying,A-330 Breached material store, A-332 Emergency Shower,A-334Change room, A-918 Dispensed batch store, A-921 Dispensing room 1, A-922 Dispensing room 2,A-924 Dispensary material store,A-928 Pallettransfer.Zone 2AHU12 Clean corridor New HVAC system is used for production area step by step Zone 2AHU14 Granulation Suite A-602 Blending room,A-604Storage,Zone 2AHU15 Compression suite Covers Corridor A-612 Compression corridor,A-608 Compression room 1,A-610 Compression room A-616 , Compression room A-618Zone 2AHU16 Coating, Covers A-628 Coating, A-628.1 PersonalAirlock, A-630 Control room, A-632Printing, A-634 Bulk storage.Zone 2 Rooms A-130, A-134 : operated zone 4*Rooms A-122, A-126 : operated none zone**Rooms A-124, A-128, A-128.1 : operated none zoneNote:*: AHU17 is designed for Zone 2(A-132, A-134, A-130), the operation mode of the rooms are defined as listed above.**: AHU17 is designed for Zone 3(A-122, A-126), the operation mode of the rooms are defined as listed above.AHU18Primarypackaging areaPrimary packaging room A-710, A-720, A-730, A-740. Zone 2AHU19Secondarypackaging areaPackaging Area, A-407, Packaging Waste Air Lock, A-409. Zone 3AHU20WarehouseWarehouse Receiving Area, A-804 and the High Rack Storage Area, A-806.Zone 4AHU21Warehouse Conditioned Storage, A-932. Zone 4AHU22Process area New wash bay, Rooms A-624 Equipment drying room, A-620 Dirtyequipment room. Zone 2No. Function Servicing areas Cleaning Zone1.1 Production areaDispensing A-308, Day storage Room A-310, Blending Room A-313, Intermediate Storage A-504, Granulation Room A-506, Compressing Rooms A-508.1, Compressing ante-room A-510, Capsule filling room A-508.2,Coating Room A-514, Coating drying room A-516, Corridors 300 and 500etc.Zone 22.1 Capsule filling Encapsulating A-511, Printing A-509 and locker 507 Zone 22.2 Emugel fillingCream/Ointments Filling A-505 and Personnel Lockers 505.1, 505.2, 505.3,501.1Zone 22.3EmugelprocessingCream/Ointments Processing A-503 and locker 501, Storage room 503.1 Zone 23.0 Packaging Secondary packaging A-405,Air locker 405.1 etc. Zone 24.0 N/A N/A Zone 35.0 Lockers Offices and Production Lockers Zone 26.0 QC QC Laboratories Zone 48.0 Alu-Alu packaging Alu-Alu Blister Packing A-302, Compressing Room A-304 Zone 29.0 Sampling Sampling Cabin A-907 with Personnel Lockers 905, 906 Zone 210.0 Material lockMaterial Entry A-910Material Air-Lock A-306Zone 4Zone 3 13.0 WashingWashing Area A-314.1, Equipment storage room A-314, PW Plant Room A-316Zone 220 New Warehouse Receiving/Dispatch Area A-804, High Rack Storage Area A-806 Zone 421New ConditionedStorage AreaNew Conditioned Storage Area 932 Zone 4 PCU1 Inlet to AHU Central fresh-air pre-conditioning unit N/AAIC 1 Air Inlet Fresh-air Inlet Chamber 1 N/APCU2 Inlet to AHU Central fresh-air pre-conditioning unit N/AAIC 2 Air Inlet Fresh-air Inlet Chamber 2 N/A------ Canteen Canteen N/AAHU11 DispensaryA-320 Airlock, A-322 Clean store, ,A-324 Dirty Equipment,A-326 Washing,A-328 Drying,A-330 Breached material store, A-332 Emergency Shower,A-334Change room, A-918 Dispensed batch store, A-921 Dispensing room 1, A-922 Dispensing room 2,A-924 Dispensary material store,A-928 Pallettransfer.Zone 2 AHU12 Clean corridor New HVAC system is used for production area step by step Zone 2 AHU14 Granulation SuiteA-602 Blending room,A-604Storage,Zone 2 AHU15 Compression suiteCovers Corridor A-612 Compression corridor,A-608 Compression room 1,A-610 Compression room A-616 , Compression room A-618Zone 2 AHU16 Coating,Covers A-628 Coating, A-628.1 PersonalAirlock, A-630 Control room, A-632Printing, A-634 Bulk storage.Zone 2AHU24Process areaGranulation, Covers A-638 Material Airlock, A-640 Personal Airlock, A-636 Granulation room, A-642 Emergency Shower. Zone 2 AHU 25 Sampling Rooms A 820, A 821, A 822, A823, A 8244 Procedures4.1 GeneralAll maintenance activities in Production, Packaging and warehouse areas can only be performed after fulfillment of the cleanliness Zone conditions required. If it is necessary to shut down the HVAC during the preventive maintenance, the steps described in the SOP-000328 must be followed strictly.Preventive Maintenance on HVAC units will be performed on all HVAC units which are in operation and usage. For each HVAC unit, a unique maintenance manual (activity list) must be available, to ensure that specific preventive maintenance activities (e.g. measurements) are carried out appropriately. The PM works (Tasks) are stated in FRM-000363 / FRM-000386 / FRM-000387 / FRM-000388 / FRM-000392 (Related FRM to this SOP) and manufacturer recommendations.4.2 Start preventive maintenanceThe PM (Head of Utilities) Engineering Department informs the Head ofProduction and/or Production Supervisors, if possible 3 working days in advance (only AHU need to be shut down), about the preventive maintenance activities currently managed on a excel base task tracking. The schedule and work orders of HVAC AHUs maintenance is followed by SAP-PM system (SOP-000052: Work Order Management Process).In case of full or partial shut-down of HVAC system, please refer to SOP-000328in its current revision.Production notifies PM (Head of Utilities) in writing (e.g. e-mail) about "ProductionReadiness" for HVAC preventive maintenance.PM engineering starts PM works as soon as the written release for PM works fromproduction is received based on the specific maintenance manual for each unit. 4.3 Execution of preventive maintenancePM Engineering personnel or external vendor’s personnel execute the preventive maintenance based on the specific maintenance manual (activity lists) for each unit or a specific SOP and following the work order (SOP-000052: Work Order Management Process).The maintenance personnel (internal or external) must be well trained, skilled andexperienced in terms of execution of preventive maintenance and cGMP.If the maintenance personnel observe abnormalities on HVAC units, theresponsible HVAC Engineer has to be informed in order to define suitable remedies or repair work. The abnormalities have to be documented in the logbook FRM-000289 and assessed in view of GMP impact by the HVAC Engineer.PM Engineering HVAC Engineer is responsible for evaluating the preventive maintenance results. If a part of equipment is requiring repair or servicing, an assessment will be made as to whether the needed repair is minor or major. The assessment needs to be documented in the logbook FRM-000289 and corresponding maintenance work orders will be initiated to purchase the required spare parts. The assessment also includes a statement whether GMP compliant HVAC operations can be continued before having carried out the repair. In case the assessment result reveals that a continued operation might impact a GMP compliant operation of the HVAC unit, the Production Head and QA Head have to be informed in writing (e.g. e-mail).Minor repairs (e.g. belts, dumper, actuator, sensors) will be performed during the preventive maintenance. Major repairs (e.g. fans, coils) will be planned separately depending on the availability of the spare parts.4.4 Completion of preventive maintenanceAll preventive maintenance activities (e.g. measurements, etc.), after finishing,have to be recorded in the specific HVAC logbook FRM-000289 for each HVAC unit.PM Engineering notifies Production in writing (e.g. e-mail) about "Finishingpreventive maintenance” for HVAC units.After completion of all activities, including deficiencies, a scheduling for the next execution of preventive maintenance is to be defined in accordance to the periodicity recommended on FRM-000363 / FRM-000386 / FRM-000387 / FRM-000388 / FRM-000392, separately for each HVAC unit. Re: SOP-000052: Work Order Management Process (SAP-PM)The preventive maintenance activities and records have to be documentedproperly (i.e. log-books). The Preventive Maintenance activities must be periodically reviewed by the engineering management.5 ResponsibilitiesPreventive Maintenance is performed by PM Engineering or by external vendors based on written procedures within the valid BNP SOPs and supervised by BNP personnel.The evaluation of the results has to be done by the Head of Utility and engineering management based on agreed written procedures as indicated in previous chapters.The production Head has to provide a maintenance slot for the HVAC unit for execution of preventive maintenance after request by the Site Engineering.6 Additional Instructions6.1 Safety instructionsDuring the maintenance of any air system, the supply air and exhaust air fans must be switched off and applied as regulated by the SOP-000117 and SOP-000124. Steam heated units also require the steam supply to be shut off and the Safety Lock off Procedure applied during any cleaning procedure.7 Definitions & AbbreviationsBNP Beijing Novartis PlantHVAC Heating Ventilation Air ConditioningPM Preventive MaintenanceQA Quality Assurance8 Annexes/Related FormsFRM-000363: Preventive Maintenance Record for HVAC System (Three Months)FRM-000386: Preventive Maintenance Record for HVAC System (Six Months)FRM-000387: Preventive Maintenance Record for HVAC System (Annually)FRM-000388: Preventive Maintenance Record for HVAC System (When AHU shut down)FRM-000392: Working Activities Preventive Maintenance for HVAC System (Daily)。
空调保养运行记录表
空调保养运行记录表1. 前言本文档详细记录了空调保养运行的相关信息。
空调是一项必要的设备,为了保证其良好的运行状态和延长使用寿命,定期维护和保养是不可或缺的。
通过填写和记录空调保养运行记录表,可以帮助我们准确了解空调的运行情况,及时发现问题并解决,保证室内环境的舒适度。
2. 基本信息3. 保养记录3.1 维护日期:YYYY-MM-DD- 维护单位:XXX维修公司- 维护人员:XXX工程师- 维护内容:- 清洁空调的滤网,并更换损坏的滤网。
- 检查空调的电线是否老化,如有老化现象,及时更换。
- 检查空调的管路有无漏水的现象,如有漏水,进行修复。
- 清洁空调外壳和散热器,并清除堵塞物。
- 维护情况:- 滤网清洁良好,并更换了损坏的滤网。
- 电线未发现老化现象,无需更换。
- 管路未发现漏水现象。
- 清洁了空调的外壳和散热器,无堵塞物。
3.2 维护日期:YYYY-MM-DD- 维护单位:XXX维修公司- 维护人员:XXX工程师- 维护内容:- 清洁空调的滤网,并更换损坏的滤网。
- 检查空调的电线是否老化,如有老化现象,及时更换。
- 检查空调的管路有无漏水的现象,如有漏水,进行修复。
- 清洁空调外壳和散热器,并清除堵塞物。
- 维护情况:- 滤网清洁良好,并更换了损坏的滤网。
- 电线未发现老化现象,无需更换。
- 管路未发现漏水现象。
- 清洁了空调的外壳和散热器,无堵塞物。
4. 问题记录4.1 维护日期:YYYY-MM-DD- 维护单位:XXX维修公司- 维护人员:XXX工程师- 问题描述:空调制冷效果变差,制冷速度变慢。
- 处理方法:清洗空调内部的冷凝器和蒸发器,并添加制冷剂。
- 处理结果:制冷效果恢复正常,制冷速度加快。
4.2 维护日期:YYYY-MM-DD- 维护单位:XXX维修公司- 维护人员:XXX工程师- 问题描述:空调制热效果变差,制热速度变慢。
- 处理方法:清洗空调内部的换热器和空气过滤器,并检查加热元件。
空调设备日常保养记录
空调设备日常保养记录日期:[日期]设备名称:[设备名称]保养项目:[保养项目]- [保养内容1]- [保养内容2]- [保养内容3]...备注:[备注]保养项目说明- 清洁滤网:定期清洁滤网以确保正常空气流通和有效过滤空气中的灰尘和污染物。
清洁滤网:定期清洁滤网以确保正常空气流通和有效过滤空气中的灰尘和污染物。
- 检查制冷剂压力:检查制冷剂的压力,确保其在合适的范围内,以保持设备的正常运行。
检查制冷剂压力:检查制冷剂的压力,确保其在合适的范围内,以保持设备的正常运行。
- 检查电机和风扇:检查电机和风扇的正常运转,检修并更换损坏或不正常的零部件。
检查电机和风扇:检查电机和风扇的正常运转,检修并更换损坏或不正常的零部件。
- 清洁内部及外部:定期清洁空调设备的内部和外部表面,以保持设备的卫生和外观。
清洁内部及外部:定期清洁空调设备的内部和外部表面,以保持设备的卫生和外观。
- 检查电线和接线端子:检查所有电线和接线端子的状态,确保没有松动或漏电现象。
检查电线和接线端子:检查所有电线和接线端子的状态,确保没有松动或漏电现象。
- 检查排水管道:检查排水管道是否顺畅,确保没有堵塞和漏水问题。
检查排水管道:检查排水管道是否顺畅,确保没有堵塞和漏水问题。
- 检查控制面板:检查控制面板的功能是否正常,修复任何故障。
检查控制面板:检查控制面板的功能是否正常,修复任何故障。
- 检查供电线路:检查供电线路的状态和连接,确保电源供应正常、可靠。
检查供电线路:检查供电线路的状态和连接,确保电源供应正常、可靠。
- 检查温度和湿度:检查设备的温度和湿度控制是否正常,调整并校准设备的控制参数。
检查温度和湿度:检查设备的温度和湿度控制是否正常,调整并校准设备的控制参数。
以上为常见的空调设备日常保养项目,实际保养项目应根据具体设备和厂商的要求进行。
需要根据设备的使用情况和保养记录进行保养计划的制定,以确保设备的正常运行和延长其使用寿命。
洁净空调维护及保养记录【范本模板】
净化空调维护及保养记录月份
日
期
初效过滤器
中效过滤器
高效过滤器
双签名
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
广元市第一人民医院
净化空调维护及保养记录月份
日
期
初效过滤器
末端高效过滤器
每年检查(测阻力)一次、当阻力超过设计初阻力160kpa或已使用3年更换
回风口过滤网
清洁:每周一次、更换:每年一次、如遇特殊污染随时更换
中效过滤器
高效过滤器
双签名
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
21
22
23
24
25
26
27
28
29
30
31
注明:“√”表示清洁/检查、“△”表示更换
维护
保养
要求
新风/循环机组
初效过滤器:每月清洁1次、每3—6月(或阻力超过额定初阻力60Pa)更换一次、中效过滤器每月清洁1次每6—12月(或额定初阻力80Pa)换一次。
医院洁净空调系统运行管理维护保养手册
维护保养手册医院洁净室设备运行与管理维护手册一医院洁净室空调系统运行管理如果说任何一个工程设计、施工、安装及投产后,最重要的是科学的运行管理,那么对医院洁净室空调系统来讲管理尤为重要,因为它不仅牵涉到设备运行的正常及安全,而且影响室内空气状态、空气洁净度,与病人的康复及手术的感染率有直接的关系,有人说其重要性设计、施工及管理各占1/3,也有人说在设备与管理中,管理占1/2。
实际上,具体是1/3还是1/2不需要很精确,二者对运行管理的重要性的认识是一致的。
在一个医院的洁净空调系统中,即使设计与施工都很完善,没有科学的运行管理制度及认真负责的运行管理人员,洁净室内的空气状态参数也不可能达到预期的效果,很多单位的多年运行实践已证明这一点。
有些工程通过精心设计与施工,投产时各项指标都能达到设计标准,有些甚至优于设计标准,但由于医院的设备管理部门疏于管理,使系统很快进入为不正常运行状态,甚至遭遇防疫检测部门停止运行的惩罚,给医院造成不必要的损失。
因此,每一个洁净室系统必须有一套严格的科学的运行管理制度。
洁净室空调系统的运行管理包括洁净室管理、人员的管理、设备及器材的管理以及洁净室内空气状态监测等几个方面。
所有这些管理措施归纳到一个目的,就是要使洁净室及空调系统处于一个正常的运行状态,以控制室内的产尘、产菌,并能有效除尘、除菌,使室内的空气参数能满足医疗实践的需求。
事实证明,科学管理能有效地延长系统内各构件的使用寿命,从而延长系统的使用寿命,这当然是医院的决策者们的希望所在。
有关医院洁净室系统构件的使用年限很难有统一的说法,表1列出的洁净室构件的使用年限仅为参考年限。
表1 洁净室系统构件的参考使用年限注:表中数据摘自参考文献[1]。
1 洁净室的管理1.1 洁净室的清扫、消毒与空气自净严格地说医院洁净室特别是洁净手术室是24小时保持正压的,具体实施方法是手术室在使用时是按设计风量运行,手术室停用时应有维持正压的风量送入室内,这样就可以保持室内的洁净状态。
诺华制药洁净空调培训手册
1
定义
HVAC H: Heating. 加热 V: Ventilation. 通风 A: Air. 空气 C: Conditioning. 处理
2
参考标准
- USA Federal Standard 209E (11th. September 1992) - Airborne Particulate Cleanliness Classes in Clean Rooms and Clean Zones. - USP Microbiological evaluation of Clean Rooms and other Controlled Areas (Eighth supplement - May 1998). - FDA Manufacture, Processing or Holding of Active Pharmaceutical Ingredients (August 1996). - ISO / DIS 14644-1 Cleanrooms and associated controlled environments - Part 1: Classification of airborne particulates. - ISO / DIS 14644-2 Cleanrooms and associated controlled environments - Part 2: Specifications for testing and monitoring cleanrooms and clean zones to prove continued compliance with ISO / DIS - ISO / DIS 14644-4 Cleanrooms and associated controlled environments - Part 4: Design and Construction. - WHO EXPERT COMMITTEE ON SPECIFICATIONS FOR PHARMACEUTICAL PREPARATIONS
空调净化系统检查维护保养、清洗记录
填表人/日期: 生效日期:2016年05月18日
KANGGU
项目
嘉兴康谷医用材料有限公司
空气净化系统检查维护保养、清洗记录
检查结果
保养清洗内容
HWR-001-00
日期
送风管道
初效过滤
中效过滤
高效过滤
送风、回风口
风机
空调冷凝液、 润滑油
备注:初效过滤器每月清洁一次,中效过滤器每三个月清洁一次,先从过滤器上小心拆下
过滤布,放入桶中用饮用水清洗两次,每次30分钟;在布上放洗衣粉,用毛刷刷去污垢,用饮用水 清洗3次,每次15分钟;用纯化水清洗过滤布2次,每次15分钟,自然晾干。高效过滤器一般情况下 每年更换一次,每月检漏一次,以保证达到洁净度要求。
洁净空调维护及保养记录
净化空调维护及保养记录月份
日
期
初效过滤器
中效过滤器
高效过滤器
双签名
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
Hale Waihona Puke 1﹟2﹟3﹟4﹟
5﹟
6﹟
7﹟
8﹟
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
广元市第一人民医院
净化空调维护及保养记录月份
日
期
初效过滤器
中效过滤器
高效过滤器
双签名
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
1﹟
2﹟
3﹟
4﹟
5﹟
6﹟
7﹟
8﹟
21
22
23
24
25
26
27
28
29
30
31
注明:“√”表示清洁/检查、“△”表示更换
维护
保养
要求
新风/循环机组
初效过滤器:每月清洁1次、每3-6月(或阻力超过额定初阻力60Pa)更换一次、中效过滤器每月清洁1次每6-12月(或额定初阻力80Pa)更换一次。
末端高效过滤器
每年检查(测阻力)一次、当阻力超过设计初阻力160kpa或已使用3年更换
空调维修保养记录表
皮带、飞轮、风扇 管 风 出、入口水阀及压力 机
运行声音
冷凝水排放及冲洗盘和 管
冷 水塔内外清洗 却 风机检查 塔 部 管阀检查 分 各部件螺丝紧固
处理方法
______空调维修保养记录表
编号:
版本:
序号:
保养人
记录人
保养日期
分类
电 气 部 分
保养项目 开关接触器触头 各连接点检查 线缆检查 电器仪表检查
保养情况及记录
氟利昂压力检查
主 油位检查 机
冷冻水温 部 分 冷却水温
运行声音
电动机风扇 水 水泵固定螺丝 泵 及 管阀连接处有无漏水 管 道 电机水泵运行声音
诺华制药压缩空气系统维护保养记录
FRM-000305 Version : 02Effective from : 29.10.2008SOP reference: SOP-000347Preventive Maintenance Record for Compressed Air System压缩空气系统维护保养记录Approvals 批准人:Applicability : document applies for Beijing Novartis Pharma Ltd.All Plant QC QA HR/Admin. ProductionProcessingPackagingSemi SolidEngineering SCM BPAother :Replaces No: FRM-000305 Version 01 Reason for Change:Detailed …How to do it ‟ was added. 6 items was added. Translate to Chinese. Reference SOP : SOP-000347Preventive Maintenance Record for Compressed Air System压缩空气系统维护保养记录NB. for daily routine maintenance refer to FRM-000306: Monitoring Logbook for Compressed Air System被注:日维修记录在FRM-000306。
1 Quarterly季度维护保养Quarterly PM Checklist WO No.:Responsible Technician: Scheduled Date:SOP reference: SOP-000347 Page: 1/4压缩空气系统维护保养日志SOP reference: SOP-000347 Page: 2/4压缩空气系统维护保养日志Describe repair and maintenance if applicable during Preventive Maintenance briefly: 如果在预防性维护保养其间有其它维修工作被执行,详细记录如下:Reviewed by Clean Utility:Comments:SOP reference: SOP-000347 Page: 3/4压缩空气系统维护保养日志2 Annually年度维护保养Annually PM Checklist WO. No.:Responsible Technician: Scheduled Date Window:Describe repair and maintenance if applicable during Preventive Maintenance briefly如果在预防性维护保养其间有其它维修工作被执行,详细记录如下:SOP reference: SOP-000347 Page: 4/4压缩空气系统维护保养日志Reviewed by Clean Utility:Comments:SOP reference: SOP-000347 Page: 5/4。
洁净空调维护保养要求
清洁检查周期
更换周期
备注
新风机组
粗效滤网
宜每2天清洁1次。
污染和堵塞时及时更换。
粗效过滤器
宜1~2月更换1次。
中效过滤器
宜每周检查。
3个月更换1次。
亚高效过滤器
宜每年更换。
末端高效过滤器
宜每年检查一次。
当阻力超过设计初阻力160Pa或已经使用3年以上时宜更换。
排风机组
中效过滤器
宜每年更换。
污染和堵塞及时更换。
回风口过滤网
宜每遇特殊污染,及时更换,并用消毒剂擦拭回风口内表面。
医院应设专门维护管理人员,遵循设备的使用说明进行保养与维护;并制定运行手册,有检查和记录。除此之外,应定期对机械通风设备进行清洁,遇污染及时清洁与消毒。
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HVAC System No.: Operator’s Name:
PID and Tag No.: Personnel No.:
Date: Started on:
Work Order No.: Finished at:
Annually A1 (Inspection when AHU in operation)
FRM-000387 Version : 01 Effective from : 14.07.2008
Preventive Maintenance Record for HVAC System (Annually) 空调系统的预防性维护记录(1 年周期)
Approvals 批准:
Name 姓名: Author 作者:
Date 日期:
Signature 签名:
Approvers 批准人:
Final Approver 最终批准人:
Applicability : document applies for Beijing Novartis Pharma Ltd. 适用性:文件适用于北京诺华制药有限公司
All Plant
Check wheel for imbalance 检查转轮的动平衡
Interval A1 A1 A1 A1
A1
A1
Acceptance Criteria
Visual check. There is no dirt, damage, corrosion 目视检查,没有脏物,损坏,腐蚀
Water drop into the drainage piping, and there is no water gathered. 冷凝水能顺利排出,并且无聚积 Visual clean. 目视干净 Visual clean. 目视干净
Item 230 231
232 233 234 240 241
242
Content Evaporator (air / cooling agent)挡水板 Check for dirt, damage, corrosion and fixation, if necessary clean to maintain working order 检查是否脏,损坏,腐蚀和稳固,如果需要,进行清洁 和维护.
SOP reference : SOP-000217
Result
Signature/Date
Remark Page: 1/7
Preventive Maintenance Record for HVAC System (Annually) 空调系统的预防性维护记录(1 年周期)
FRM-000387 Version : 01 Effective from : 14.07.2008
Note: Since the inspections and checks for A1 are in operation, it is VITAL that the production is informed and the work is executed at light work load of the process areas. Preferably evenings or weekends in coordination with production and engineering so that capacity and safety is secured!QCBiblioteka QAHR/Admin.
Production
Processing
Packaging
Semi Solid
Engineering
SCM
BPA
other :
Replaces No. 替代: N/A
Reason for Change 更改原因: New form Reference SOP 参考 SOP: SOP-000217
Visual check. There is no dirt, damage, corrosion 目视检查,没有脏物,损坏,腐蚀
Manually rotate the wheel, the wheel can randomly stop any position. 手动旋转轮子,轮子应该能随机停在任 何位置.
Check water outlet and trap of function 检查水的排出和存水弯的功能.
Check sanitary state 检查卫生状态 Clean moisture eliminator 清洁挡水板 Rotation heat exchanger 旋转热交换器 Check for dirt, damage, corrosion and fixation, if necessary clean to maintain working order 检查是否脏,损坏,腐蚀和稳固,如果需要,进行清洁 和维护.
Note: Since the inspections and checks for A1 are in operation, it is VITAL that the production is informed and the work is executed at light work load of the process areas. Preferably evenings or weekends in coordination with production and engineering so that capacity and safety is secured!
SOP reference : SOP-000217
Preventive Maintenance Record for HVAC System (Annually) 空调系统的预防性维护记录(1 年周期)
FRM-000387 Version : 01 Effective from : 14.07.2008
HVAC System No.: Operator’s Name:
PID and Tag No.: Personnel No.:
Date: Started on:
Work Order No.: Finished at:
Annually A1 (Inspection when AHU in operation)