日本法兰克工业机器人的生产模式
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FANUC Robot Overview
O i
History of FANUC Robot
sto y o UC obot
MECHANISM CONTROLLER
ROBOT SERVO
CNC
1956
CNC Development Start
1974
ROBOT Development Start
2006
Nearly 50 years experience of NC
Total delivered number of ROBOT:150000units Total delivered number of ROBOT : 150,000 units
CNC : 1,500,000 units
No.1 in the world
Development Policy Hi h R li bilit e e op e t o cy
High Reliability
FANUC
Robot
Low Cost
High Performance
High Reliability and Long Life High Reliability and Long Life
Hayato (Sensor)
Factory Robot
Servo Laboratory
Motor Factor Robot arm
Robot
Controller
Motor Factory Servo Laboratory
Robot Factory
Robot Laboratory
Software
Amplifier Factory Servo Laboratory
Electronics Factory CNC Laboratory Robot Laboratory
FAILURE RATE
CNC Laboratory
Actual Data :Approx. 0.010 (failure/unit/month)
FANUC
Factories
UC acto es
Heavy machining factory
Light machining factory Motor factory y
Robot factory
Production capacity
Electronics factory
Production capacity
2,500 units/Month
FANUC Automated Factory UC uto ated acto y
ROBOT CELL
Servo Motor Assembly
CNC Assembly
Mini Robot Assembly
Die Cast Handling Sheet Metal Assembly
Machine Tool 200 units and Robot 1000 units are installed
Quality Control System Element parts
Parts machined in FANUC
Qua ty Co t o Syste
Manufactured in FANUC Incoming check
Check in FANUC
•Quality control for all parts •Quality control at assembly
stage with assembly check Manufactured in FANUC Pulse coder
Test for all units Record of quality control
stage with assembly check sheet •Elimination of initial defect by continuous running test
Motor
Motor
all units
Ex-factory Continuous running test
Manufactured in FANUC
y
1st reliability
test
2nd test
final test
PCB
Unit
Controller
Burn-in test (16h)Function test
•Quality control system in conformity with ISO9001•All robots can be monitored by maintaining
assembly record for each robot assembly
assembly record for each robot •Certification for TUV and CE mark
Series Robot Lineup
i Se es obot eup
ARC Mate 100i B
M-6i B
ARC Mate 120i B
M-16i B
M710i C/70
M900
R-2000i B/165F R-2000i B/210F
M900
M710i C/50
ARC Mate100
M-900i A/350M-900i A/600
ARC Mate 100i B/6S
M-6i B/6S
R-2000i B/165EW R-2000i B/200EW
M710i C/20L
M-410i B/450
M-16i B/20T M-710i C/70T
LR Mate 200i B
M-420i A
A-520i A
F200
R-2000i A/200T LR Mate100F-200i B
LR Mate 100i B
100400
70
20
5
Payload
(kg) 640
3700
200
50165