压铸模具管理及保养规范中英文版

Die-casting mold management and maintenance practices1、目的：Purpose

加强压铸模管理，保证压铸模正常维护，保证压铸正常生产和产品质量、延长压铸模使用寿命、降低成本。

Strengthenofdie-

castingmoldthroughnormalmaintenance,toensurenormalproduction and product quality and prolong life of die-casting mold and reducecosts.

2、适用范围与职责：Scope and Responsibilities

本公司所有的压铸模具管理与保养。

Die-casting mold management and maintenance.

压铸车间负责模具的日常保养；

工艺部模修人员负责模具维护及维修

Die-casting mold production flooe responsible for routine

maintenance;Engineering & Tooling Department responsible for maintenance and repair3、操作程序：Operating procedures

3.1压铸模必须整齐摆放在规定区域和位置。

Casting mold must be neatly placed in a predetermined area and location.

3.2压铸模维护、保养、维修、管理由专人负责。

Casting mold maintenance, service, maintenance, management by the personresponsible.

3.3压铸模验收：Die Casting acceptance

收，验收合格后，方可交到车间，压铸模管理员要清点浇口套、顶杆、型芯等压铸模备件，做好标识并分类存放。

New die casting shall be subjected to inspection by casting mold team accordingto"diecastingtechnology"fordie-

castingmoldacceptancecriteriaandacceptedbeforehandedtoworkshop.Die-castingmoldmaintenanceteamtosortandidentifythe sprue bush, ejector, cores and die casting parts before storage.

3.3.2因生产需要，压铸模转出或运回车间时，压铸模管理员要做好交接工作，有关人员做好验收工作。

When production needs, die casting mold transferred or shipped back to theworkshop,die-castingmoldmaintenanceteamtodothetransitionandtheinspection.

3.4压铸模档案：Die Casting records

压铸模验收合格后，必须建立《压铸模使用维修档案本》，以备定期检查、校对。

Casting mold after acceptance, must establish "casting mold maintenancerecords”for periodic inspection, proofreading.

3.5压铸模检查：Casting mold inspection

3.5.1有冷却水的压铸模，用接自来水检查压铸模冷却水管，不应堵塞或破损。

For Die-casting mold with cooling water, check the casting mold cooling pipeswith running water to ensure no blockage or damaged.

3.5.2检查压铸模滑块、顶杆、导柱等应运行平稳，无断裂、无卡滞现象。

Checktheslider,ejector,guideposts,etc.toensuretheyarerunningsmoothly,3.5.3仔细检查压铸模型腔和分型面，型腔、型芯不允许有碰伤现象和粘有异物；分型面、排气槽不允许有铝（铜或锌）渣和污物，如有必须清理干净。

Carefully check the die-casting mold cavity and the sub-surface, cavity, corehas no foreign body, dented; parting surfaces, exhaust vents have no aluminum(copper or zinc) residue and dirt.

3.5.4检查压铸模顶杆推板和顶杆固定板，联接必须牢固，顶杆推板上拉杆孔螺纹必须完好。

Checkthecastingmoldejectorpushplateandejectorfixedplate,ensureejectorpush rod hole threads are intact.

3.5.5检查压铸模吊环螺钉不能有裂纹，吊环螺钉与压铸模联接必须牢固。

Checkthecastingmoldscrewrings,ensurenocracks,screwringsanddie-castingmold must be secure.

3.5.6压铸模合模时应保证复位杆与分型面齐平,插芯到位。

Die casting mold should ensure that the reset lever is flush with the partingline and the inserts in place.

3.6压铸模维护与保养：Die Casting Maintenance

压铸模的保养分为日常保养与周期性保养

Casting mold maintenance is divided into routine maintenance and periodicmaintenance.

日常保养主要将模具外表面铝渣及污垢清理干净。

Routinemaintenanceismainlycleantheoutersurfaceofthemoldand周期性保养要求如下：Periodic maintenance requirements are as follows压铸模卸下后，压铸工必须将其吊到指定位置摆放，由压铸模维修工进行以下维护、保养。

Afterremovingthecastingmold,die-castingmustbeputatspecifiedlocationafter perform the below maintenance.

a)清理压铸模（包括滑块、型腔、型芯、排气系统等）上铝（铜或锌）屑、污垢物，保证压铸模清洁和排气通畅。清理粘铝部分后进行打磨抛光。

a)casting mold cleanup(including the slider, cavity, core, exhaust system,etc.) on the aluminum (copper or zinc) debris, residue, and to ensure thecasting mold exhaust vent unobstructed. After cleaning, perform polishing.b)擦净模具和冷却水管上的油污。

b) wipe the grease on the die and cooling pipes.