克朗斯灌装机操作手册

Manual of the Krones Aseptic line CC Xiamen Content

内容

Sterilization UHT / Bloc 3

UHT杀菌系统/洁净空间

Production preparation 6

生产准备

Production 14

生产

Type change over 16

产品转换

End of production 20

生产结束

Empty the disinfection bath 23

清空盖槽

CIP caustic and acid 26

CIP碱酸洗

N2 injector 29

滴氮系统

Manual of the Krones Aseptic line

Krones无菌生产线手册Sterilization UHT / Bloc

UHT杀菌系统/洁净空间

MMA -> Programs程序 -> Program selection, general, U01 Sterilization杀菌 -> Sterilization杀菌 -> Start开始

Activating the step sequences, it is possible to follow the program 启动程序步骤，才有可能进行程序操作

MMA -> Step sequences -> Step sequence general U01

During sterilization， temperatures and flow is controlled by the PCS. These temperatures have to reach at least 121 °C minimum for 20 min.

在杀菌（SIP）期间，温度以及流体的流量由PCS控制。杀菌温度必须达到至少

121 °C并且保持20分钟。

At the end of the sterilization process it is necessary to reset the step sequence with the blue button on the PCS (end phase).

在杀菌过程完成的时候，有必要使用蓝色按钮重置步骤，

Production preparation

生产准备

The preparation of production includes the following: 生产准备包括如下步骤：

- Take out the rinser CIP caps (manually)

取下冲瓶机CIP洗杯（人工）

- Take out the filler CIP caps

取下灌注机CIP洗杯

- Preparation of PAA

PAA准备

- Disinfection of the filler Bloc

无菌空间消毒

- Fill up the filler with sterile product from Tetra-Pak

用Tetra-Pak系统提供的无菌产品充满注入机（环缸）MMA -> Programs -> Program selection general, U01

Production -> Product preparation -> Start

An outside alkaline cleaning (COP) will start.

外部碱清洗（COP）将开始

After the COP is finished it is necessary to remove the CIP caps of the rinser. COP结束之后，必须取下洗瓶机的CIP洗杯

The key at the filler touch has to be turned to position 1.

注入机操作器的钥匙必须旋到一号位

Use gloves to remove the CIP caps.

使用手套取下CIP洗杯

After removing the CIP caps returm the key to position 0. and confirm that the CIP cups are located in the touch screen.在取下CIP洗杯后，把钥匙旋回0号位，MMA -> Programs -> Rinser

The machine starts turning and an SIP is starting.

机器开始进行SIP清洗

Select the product you want to fill at the PCS

在PCS上选择即将灌注的产品。

Choose the product and press the folder button 选择产品并按下文件夹按钮

And confirm with yes! 用YES确认

A las t“ operator intervention executed ” is necessary to confirm the product

最后“操作者干预被执行”去确认产品。

MMA -> Munue FC General01

After finishing the production preparation it is necessary to confirm with the blue button of the PCS

完成生产准备之后，按下PCS蓝色按钮确认。

And start the production program.

开始生产程序