数控车削加工工艺的编制
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毕业设计说明书
课题名称:数控车削加工工艺的编制
系别信息与控制工程学院
专业机械设计与制造
班级G05机械设计与制造
姓名江杰
指导教师****
教研室主任 **** 起讫时间:2007年6月31日~2008年6月10日(共 40 周)
摘要
本课题设计的是车床尾座顶尖套筒零件的数控工艺及实施,主要设计任务是车床尾座顶尖套筒零件的数控加工工艺设计、编制加工程序说明卡、主要工序加工工序卡、工装夹具的设计、绘制工装(夹具)装配图及主要零件图、重要工序数控加工程序编制、数控仿真模拟加工。通过本课题的设计,不仅为企业解决了生产上的实际问题,如铣床上铣车床尾座顶尖套筒键槽的装夹方案,同时也掌握了一系列机械加工设计方法及步骤,进一步提高了机械设计的综合能力,为以后走上机械专业岗位奠定了良好的基础。
随着CAD/CAM软件技术的进一步发展,几乎所有的个性化产品设计都在CAD 软件中设计完成.并与CAM软件结合使三维造型出来的产品可以直接生成NC代码。这样使产品开发到产品出货的周期大大缩短,是现代制造业发展的必然趋势。关键词:套筒、工艺、工装设计、数控程序
Abstract
What this topic design is the lathe tailstock apex sleeve components numerical control craft and the implementation, the main task of design is the lathe tailstock apex sleeve components numerical control processing technological design, the establishment processing program showed that the card, the main working procedure processing travel chart, the work clothes jig's design, draws up the work clothes (jig) the assembly drawing and the main detail drawing, the important working procedure numerical control processing program establishment, the numerical control simulation simulation processing. Through this topic design, not only has solved in the production actual problem for the enterprise, if on the milling machine the milling machine tail block place apex sleeve key slot's attire clamps the plan, simultaneously has also mastered a series of machine-finishing design method and the step, further sharpened the machine design synthesizing capacity, will step onto the machinery specialized post for later to lay the good foundation.
Along with the CAD/CAM software technique's further development, the nearly all personalization product design designs in the CAD software completes. And enables the product which with the CAM software union the three dimensional modelling comes out to be possible to produce the NC code directly. Like this causes the cyclical big reduction which the product development product produces goods, is the modern manufacturing industry development inevitable trend
Key word: Sleeve, craft, work clothes design, numerical control procedure
目录
摘要 (1)
Abstract (2)
目录 (3)
1 绪论 (4)
1.1 课题分析 (4)
1.2 相关技术的发展现状和趋势 (5)
2 机床的选用及简介 (6)
2.1 机床的选择 (6)
2.2 机床的组成..................................................................................................... 7~8
2.3 机床的工作原理 (10)
2.3.1 数控机床的工作原理与工作方式................................................................ 10~11
2.4 机床的工作特点 (12)
3 零件的工艺分析 (13)
3.1 零件图的工艺分析 (13)
3.2确定加工方按 (14)
3.3确定加工顺序 (15)
3.4确定进给路线 (16)
3.5切削用量选择 (16)
3.6刀具材料的选择 (17)
3.7拟定数控铣削加工工艺工序卡片 ................................................................... 17~18
4 顶尖套筒零件CAD/CAM造型 (18)
4.1 应用软件介绍 (18)
4.2 顶尖套筒零件三维造型 (19)
5 重要工序程序编制 (21)
5.1加工工艺参数设置 ....................................................................................... 21~22
5.2加工轨迹仿真 (22)
5.3后置处理及NC代码生成............................................................................... 23~26
6 毕业设计小结 (27)
7 参考文献 (28)