详细解析加工工艺材料及中英文对照
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铸件及产品表面处理工艺:
压铸件:Die castings
Zinc Die castings 电铸件:Electrical castings
不锈钢铸件:stainless steel castings
铸件表面处理Surface finish for the castings: 做黑:blacking
镀锌:Zinc plating
镀铬:chrome plating
镀镍:nickel plating
磨砂面处理:grit satin finish
Satin finish titanium
抛光处理:tumble bright
手工拉丝(圆形拉丝,放射线拉丝, 对角线拉丝):brushed metal surface/drawbench(circular metal brushed texture, radius metal brushed texture, diagonal metal brushed texture)
Cell phone with brushed metal surface
哑光面处理:hand dull polished finish
镜面抛光处理:mirror polished finish
金属孔:metallic holes
氧化铬钝化处理:passivation treatment
电抛光处理:electrolytic polished
喷砂处理(玻璃砂,钢玉沙,石英砂):sandblasting(glass bead blasting, corundum-sand blasting, quartz-sand blasting)
Satin finished surface
TPU或橡胶凹刻:TPU,rubber text intaglio
Cell phone TPU text intaglio
CD纹样:CD pattern
Cell phone navigation key used CD pattern
镀枪色:gun color plating
gun color plated
真空镀:PVD vacuum plating(PVD: Physical vapor deposition)
PVDtechnics UV coating+PVD technics
紫外固化(增加表面耐磨层及使用寿命):UV curing
UV coating
字符镭雕:Laser carving text
Silicone rubber keypad numbers by laser carving technics 字符丝印:Silk-screen printing
Phone text silkscreen printed
一般电镀:electroplating effects
Electroplated mobile
手机壳使用材料:ABS+PC(塑料)Zinc Alloy(锌合金),Aluminum Alloy(铝合金)
ABS+PC Zinc Alloy
Alumium Alloy
按键材料: Keypad made of PC plastic
PC plastic
镜片屏幕材料:Lens, screen made of PMMA(亚克力),PVC plastic
PMMA material Clear PVC Film
USB软胶塞材料:USB stopper made of Rubber, TPU
TPO material cover
电镀可用在ABS和金属材料,真空镀可用在PMMA和任何材料上,真空镀价格相对便宜:Electroplating can be done by ABS and metal materials, PVD vaccum plating can be donw on any other materila such as PMMA亚克力,PVD plating cheaper
不导电真空镀处理:Non conductive PVD vacuum plating
Non conductive PVD plated
注塑材料:injection molding plastic
喷漆处理:paint spraying
Paint-spraying+UV coating
模具蚀纹(手机壳花纹工艺):in-mould metal etching technique
Computer cover etching
不锈钢拉丝电镀处理:stainless steel brushed surface by chrome plating
阳极氧化处理:anodic oxidation treatment
Aluminum Anoidc oxidation treatment on surface 表面电镀:surface electroplating
电泳处理:Electrophoresis
不导电真空溅镀工艺(和电镀效果一样都是在塑料表面镀金属色,但是有镜面效果非常亮):Non conductive vacuum metallization technics(It is similar to electroplating effects, but colors can be mirror finish)
PVD vacuum metallization
不锈钢表面进行处理(表面本色白化处理,表面镜石光亮处,表面着色处理,光亮处理方法,喷砂处理法,机械抛光,化学抛光,电化学抛光):Stainless steel surface treatment(color bleaching treatment, mirror finish treatment, sand blasting, mechanical polishing finish, chemical polishing finish, electrochemical polishing finish).
Chemical polished
喇叭网,布织网:Speaker mesh,netting
双色注塑:two-color injection molding technics
底面镀膜:underside coating with thin film
钢板花纹镭雕:Steel sheet with laser engraving treatment
Laser Engraving texture
部分纹理突起:Texture bump
不锈钢冲压:Precision stainless steel stamping part.
彩镀:color plating
电池盖常用材料:battery cap made of aluminum alloy, ABS+PC
Alumium Alloy cap
表面腐蚀纹:Electrochemisty corrosion pattern finish
Lighter metal corrosion texture
表面氧化处理:Surface oxidation treatment
沙面处理:satin finish
亮面处理:glossy finish
High glossy finish car body with black paint spray+UV coating 哑光面处理:matte finish
批花纹处理:radiation pattern
功能键镀膜效果:function keys made of transparent PC with coating effect
手机壳体分件:
上壳:Front Housing
壳上装饰件:cap decorative pieces
中壳:middle cover
后壳:Rear Housing
按键:keypad
天线:Antenna
电池盖:battery cover
侧按键:side function key
导航键:navigation key
功能键:function key
喇叭孔:Mic
振动器:Vibrater
测试端口:Test port and 嗡鸣器:Buzzer
常用材料及应用
ABS:汽车(仪表板,工具舱门,车轮盖,反光镜,冰箱,大强度工具如头发烘干机,搅拌器,食品加工机,割草机,电话机壳体,打字机键盘,娱乐用车辆如高尔夫球手推车,喷气式雪橇车。
SA:电气插座/壳体,日用商品(厨房器械,冰箱设置,电视机底座,卡带盒),汽车工业(车头灯盒,反光镜,仪表盘),家庭用品(餐具,食品刀具等),化妆品包装等。
PVC:供水管道,家用管道,房屋墙板,商用机器壳体,电子产品包装,医疗器械,食品包装等。
PS:产品包装,家庭用品(餐具,托盘等),电气(透明容器,光源散热器,绝缘薄膜等)。
POM:耐高温特性,管道器件(管道阀门,泵壳体),草坪设备等。
PMMA:汽车工业(信号灯设备,仪表盘等),医药行业(储血容器等),工业应用(影碟,灯光散射器),日用消费品(饮料杯,文具等)。
PC:电气和商业设备(计算机元件,连接器等),器具(食品加工机,电冰箱抽屉等),交通运输行业(车辆的前后灯,仪表板等)。
PC/ABS:计算机和商业机器的壳体,电气设备,草坪和园艺机器,汽车零件(仪表板,内部装修以及车轮盖)。
PC/PBT:齿轮箱,汽车保险杠以及要求具有抗化学反应和耐腐蚀性,热稳定性,抗冲击性以及几何稳定性的产品。
PP:挤塑制品,纺织纤维和单丝,容器,密封其,汽车股方面,家庭用具用品,玩具及消费品市场。
ASA:汽车外侧视镜壳体,保险杆封皮/装饰,游泳池泵过滤器外壳。
PPS:电器材料,结构材料,防腐蚀材料,作为电气构件用量约占60%。
PPO:电子仪表,汽车,机械设备零件。
PA66尼龙:各种齿轮,凸轮,蜗轮,轴套,轴瓦等耐磨零件。
工艺化表面处理
镀膜效果:Film plated
橡胶材质:P+R, Rubber.
字符凹刻:markings engraved
氧化枪色:anodizing dark color
斜面镜面:bevel glossy finish
透明材质:PMMA,PC, transparent materials
Clear PC
功能键数字镭雕:character laser etching
模具纹理:in-mould etching texture
In-mold etching
透明PC:PC(clear)
注塑镜片:injected lens
切割镜片:cut lens
表面电镀:chrome plated
表面凸起纹样:Embossed pattern
Embossed texture on carbon fiber bag 电镀放射线:chrome plated thread
氧化:anodizing
按键装饰物:Keypad decorative pieces
前壳/中壳/后壳/电池盖/天线塞/:front cover/middle cover/base/battery cap/antenna cap 听筒:receiver
酸腐蚀金属:Acid erode metal
凹槽:concave
Mobile phone concave
波形起皱:corrugation/wavy texture
防滑条/防磨点:antiskid
电铸:eletroforming
局部模具纹理:local in-mould entching texture
表面拉丝处理:drawbench/brushed texture
喷油:spray
纹理:texture/pattern
配色方案:color shceme
工艺说明:Artwork specifications
六视图和细节工艺图:2D final rendering and artwork specification
细节和参考图片:details and reference
常用注塑方式:
注塑:injection molding
吹塑:blow molding
常用印刷工艺:
网印:Silkscreen printing
移印:Movable printing
热转印:Hot stamping
常用材料电镀处理:
电镀:Electroplating
真空电镀处理:Vacuum metalizing
阴极溅射法:Cathode sputtering
金属喷射法:Metal spraying
阳极溅镀法:anodize
anodize screen
装饰工艺解析:
IMD装饰工艺,常用材料(PC,PET,high-flow optical resin):In-Mould Decoration(IMD),materials(PC,PET,high-flow optical resin).
IML装饰工艺:In-Mold Labelling
IMD和IML可做高光,磨砂,部分磨砂处理,表面已经coating处理,无须再做UV:IMD,IML capable for glossy finish, satin finish, local matte finish, coating finish, UV curing is not necessary.
镀膜的材质选用(Film coating materials):PC,PMMA,Polyester, Formable PET
IML decoration cell phone cap。