德马格液压机的特点
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Here are the traits of our full hydraulic machine Systec:
DFEE pump control system New!!
This is a full-closed loop control system with a servo valve called P/Q valve, not only the pressure is controlled but also the volume or speed is controlled. Comparing with the DFR pump control system from other famous European suppliers, it is more precise and more energy saving.
Developed NC5 control system New!!
Comparing with our old NC4 control system, it has more flexibility, more precision and fast reaction capability.
15-Inch super large colorful touch screen resolution 1024 x 768
现在德马格可以提供全系列不同驱动技术的所有注塑机类型，包括全液压注塑机”Systec” 系列，全电动注 塑机”Intelect”系列，电液混合动力注塑机”Elexs” 系列以及多组分注塑机”Multi”系列；涵盖的吨位从 25 吨一直到2000 吨德国产注塑机和从50 吨到500 吨国内组装注塑机。德马格注塑机几乎覆盖了所有应用领 域，包括：汽车行业，电子行业，通讯行业，医疗包装，食品饮料包装等。超过60 多年的注塑机制造和应用 开发的经历使得德马格在多个行业和应用领域拥有丰富的经验：如模内装饰(IMD)，模内贴标(IML)，Mucell/ Ergocell 技术，液体硅胶注塑，微成型技术， 注射压缩成型技术，洁净室技术等等。
Now, Demag offers an assortment of injection molding machines with different driving systems: full hydraulic IMMs “Systec”, full electric IMMs “Intelect”, hybrid IMMs “Elexis” and Multi IMMs, with the machine tonnage from 25t to 2000t made in Germany, and 50t to 800t made in China as well. The machines are able to cover a wide variety of industrial fields, such as the auto industry, electric industry, telecom industry, packaging industry, medical industry, etc. With nearly 60 years of IMM supply and application experience, Demag has developed or worked with applications such as IMD/IML technology, Mucell/Ergocell technology, LSR molding technology, Powder metal molding, Injection compression molding, Micro molding, Clean room technology, etc.
High dynamic switch over to follow up pressure Test: p = 800 bar, SC 50mm; Improved from 100ms to 50ms
High resolution ultrasonic stroke measurement system
Clamping cylinder
sensor
sensor
Oil Out
Oil
(Closing) (Closing)
Monitoring graphic Actual friction
4
德马格液压机特点
满足高要求的生产
作为全球注塑机行业的领导者，德马格从1956 年开发出世界上第一台螺杆式注塑机以来，始终致力于精密， 高质量和高性能注塑机的开发和创新。
For all Systec injection molding machine, the ultrasonic stroke measurement system is a standard option now. It is not only for injection, but also for ejector, clamping movement and injection unit movement.
Ultrasonic stroke measurement system Position precision is: 0.01mm. If1.5g melt injected when the screw forward 10mm; The max injection precision is: 0.0015g
Here are the benefits for the customers: - Higher position precision: 0.01mm (10 times higher than traditional stroke measurement system); - Higher reliable due to contactless; - No abrasion.
3 USB connectors for communication / storage Interface included: CAN bus, Ethernet, DVI, VGA, Serial
Industrial PC - Intel Pentum processor; - 800 MHz Frequence; - Flash: 640 M Industrial level - Up to 1G
In 1956, Demag developed the world’s first single-screw injection molding machine. Since then, Demag— a leader in the industry—has concentrated on manufacturing high quality, precise machines.
2
Customer benefits: 1. Not only 10-points injection speed profile setting is standard, but also 10-points injection pressure profile is available and standard; 2. Not only 10-points holding pressure and time setting is standard, but also 10-points holding speed is available and standard; 3. Better dynamic and faster reaction; 4. Super flexibility for movement programming; 5. Up to 50 parameters and 1,000 shots data automatic memory capability. (With option the memory can be extended up to 10,000 shots)
10mm 1.5g
Traditional stroke measurement system Position precision is: 0.1mm. If1.5g melt injected when the screw forward 10mm; The max injection precision is: 0.015g
-1μm Filter acuteness; -5 times longer life time for oil (25,000 hours) -1 year filter durability
Low pressure pump 3
Active curve mould protection sysቤተ መጻሕፍቲ ባይዱem Demag innovation!!!
Demag Hydraulic IMM Traits 德马格液压机特点
Index
Demag hydraulic IMM traits DFEE pump control system Developed NC5 control system High resolution ultrasonic stroke measurement system Filter and cooling concept Active curve mould protection system
Filter and cooling concept NEW!! Demag innovation!!!
This system uses a low pressure pump to drive the oil constantly with the volume speed 40 – 60l / min through a high precision filter with 1 μm acuteness. So the oil is being cleaned all the time by permanent laminar oil flow, which leads the life time of oil 5 times longer than usual, up to 25,000 hours. So the production cost is reduced accordingly.
There is one pressure sensor in both sides of the clamping cylinder to detect the hydraulic pressure when piston is moving which makes the mould platen moving. According the data difference from these two sensors, the control system will automatically calculate the actual moving friction, and store it with graphic on the control panel when the function is activated by the operator. The stored graphic will adjust itself basing on the setting mould protection force to monitor the actual mould closing friction. If there is something happen, which makes the actual force meet the monitoring graphic the mould closing will immediately stop. This is very sensitive and safe to the mould and operator.
目录
德马格液压机特点 新型的DFEE 柱塞变量泵系统 新型的NC5 控制系统 高精度，无接触式的超声波行程测量系统 新型液压油过滤和冷却系统 积极的模具保护系统
Index
2 2 2 3 3 4
Index
5 5 5 6 6 7
1
Demag hydraulic IMM traits
To meet the high requirements
DFEE pump control system New!!
This is a full-closed loop control system with a servo valve called P/Q valve, not only the pressure is controlled but also the volume or speed is controlled. Comparing with the DFR pump control system from other famous European suppliers, it is more precise and more energy saving.
Developed NC5 control system New!!
Comparing with our old NC4 control system, it has more flexibility, more precision and fast reaction capability.
15-Inch super large colorful touch screen resolution 1024 x 768
现在德马格可以提供全系列不同驱动技术的所有注塑机类型，包括全液压注塑机”Systec” 系列，全电动注 塑机”Intelect”系列，电液混合动力注塑机”Elexs” 系列以及多组分注塑机”Multi”系列；涵盖的吨位从 25 吨一直到2000 吨德国产注塑机和从50 吨到500 吨国内组装注塑机。德马格注塑机几乎覆盖了所有应用领 域，包括：汽车行业，电子行业，通讯行业，医疗包装，食品饮料包装等。超过60 多年的注塑机制造和应用 开发的经历使得德马格在多个行业和应用领域拥有丰富的经验：如模内装饰(IMD)，模内贴标(IML)，Mucell/ Ergocell 技术，液体硅胶注塑，微成型技术， 注射压缩成型技术，洁净室技术等等。
Now, Demag offers an assortment of injection molding machines with different driving systems: full hydraulic IMMs “Systec”, full electric IMMs “Intelect”, hybrid IMMs “Elexis” and Multi IMMs, with the machine tonnage from 25t to 2000t made in Germany, and 50t to 800t made in China as well. The machines are able to cover a wide variety of industrial fields, such as the auto industry, electric industry, telecom industry, packaging industry, medical industry, etc. With nearly 60 years of IMM supply and application experience, Demag has developed or worked with applications such as IMD/IML technology, Mucell/Ergocell technology, LSR molding technology, Powder metal molding, Injection compression molding, Micro molding, Clean room technology, etc.
High dynamic switch over to follow up pressure Test: p = 800 bar, SC 50mm; Improved from 100ms to 50ms
High resolution ultrasonic stroke measurement system
Clamping cylinder
sensor
sensor
Oil Out
Oil
(Closing) (Closing)
Monitoring graphic Actual friction
4
德马格液压机特点
满足高要求的生产
作为全球注塑机行业的领导者，德马格从1956 年开发出世界上第一台螺杆式注塑机以来，始终致力于精密， 高质量和高性能注塑机的开发和创新。
For all Systec injection molding machine, the ultrasonic stroke measurement system is a standard option now. It is not only for injection, but also for ejector, clamping movement and injection unit movement.
Ultrasonic stroke measurement system Position precision is: 0.01mm. If1.5g melt injected when the screw forward 10mm; The max injection precision is: 0.0015g
Here are the benefits for the customers: - Higher position precision: 0.01mm (10 times higher than traditional stroke measurement system); - Higher reliable due to contactless; - No abrasion.
3 USB connectors for communication / storage Interface included: CAN bus, Ethernet, DVI, VGA, Serial
Industrial PC - Intel Pentum processor; - 800 MHz Frequence; - Flash: 640 M Industrial level - Up to 1G
In 1956, Demag developed the world’s first single-screw injection molding machine. Since then, Demag— a leader in the industry—has concentrated on manufacturing high quality, precise machines.
2
Customer benefits: 1. Not only 10-points injection speed profile setting is standard, but also 10-points injection pressure profile is available and standard; 2. Not only 10-points holding pressure and time setting is standard, but also 10-points holding speed is available and standard; 3. Better dynamic and faster reaction; 4. Super flexibility for movement programming; 5. Up to 50 parameters and 1,000 shots data automatic memory capability. (With option the memory can be extended up to 10,000 shots)
10mm 1.5g
Traditional stroke measurement system Position precision is: 0.1mm. If1.5g melt injected when the screw forward 10mm; The max injection precision is: 0.015g
-1μm Filter acuteness; -5 times longer life time for oil (25,000 hours) -1 year filter durability
Low pressure pump 3
Active curve mould protection sysቤተ መጻሕፍቲ ባይዱem Demag innovation!!!
Demag Hydraulic IMM Traits 德马格液压机特点
Index
Demag hydraulic IMM traits DFEE pump control system Developed NC5 control system High resolution ultrasonic stroke measurement system Filter and cooling concept Active curve mould protection system
Filter and cooling concept NEW!! Demag innovation!!!
This system uses a low pressure pump to drive the oil constantly with the volume speed 40 – 60l / min through a high precision filter with 1 μm acuteness. So the oil is being cleaned all the time by permanent laminar oil flow, which leads the life time of oil 5 times longer than usual, up to 25,000 hours. So the production cost is reduced accordingly.
There is one pressure sensor in both sides of the clamping cylinder to detect the hydraulic pressure when piston is moving which makes the mould platen moving. According the data difference from these two sensors, the control system will automatically calculate the actual moving friction, and store it with graphic on the control panel when the function is activated by the operator. The stored graphic will adjust itself basing on the setting mould protection force to monitor the actual mould closing friction. If there is something happen, which makes the actual force meet the monitoring graphic the mould closing will immediately stop. This is very sensitive and safe to the mould and operator.
目录
德马格液压机特点 新型的DFEE 柱塞变量泵系统 新型的NC5 控制系统 高精度，无接触式的超声波行程测量系统 新型液压油过滤和冷却系统 积极的模具保护系统
Index
2 2 2 3 3 4
Index
5 5 5 6 6 7
1
Demag hydraulic IMM traits
To meet the high requirements