汽车线束端子接插件应用介绍

Sensor Flat Contact
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Common Crimp Terminals 常用压接端子
Deutsch Common Contacts
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Contact Current Carrying Capacity 端子载 流能力
Maxi Power Timer
Standard Power Timer
Positiv Lock
Round contacts DIA 2,5 mm FASTIN FASTON
Sensor Flat contact Junior Power Timer
Round contacts DIA 1,5 mm AMP Seal „size16“ contact
Micro Timer Multilock
➢ Introduction of cable design & layout 导线设计和线束布置走向要求
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What Is Crimping? 什么是压接？
Crimping is the process of attaching a terminal onto a wire under mechanical pressure. 压接是在导线和端子接触区域施加压力使其成型，实现紧密连接的工艺
The solderless connection started from AMP in 1941. 无焊连接技术最早源于AMP1941年提出
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Requirements on a Crimp Connection 压接 要求
InseparableBiblioteka Baidu long time reliable electrical and mechanical connection of one or several conductors and the crimp terminal.
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OUTLINE
➢ Introduction of Crimp Connection Technology 端子压接技术介绍
➢ Introduction of Water Proof Test for a Sealed Connector 密封接插件防水测试介绍
➢ Introduction of Connector/Contact/Seal Application Spec. 接插件/端子/密封件应用规范介绍
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Crimp Components 压接三要素
Qualified Crimped Connection Requirement 合格压接的要求：
➢ Wire 导线:
1. 选用线径符合压接端子适用性要求 2. 剥线符合要求（长度适合，不损镀层，末端不 开裂分叉） ➢ Terminal 端子 1.按形式不同，分为开筒式和闭筒式 2.按镀层不同，分为镀锡，镀银，镀金，镀镍等 3.按是否含绝缘压接或密封部分进行区分 ➢ Crimping Tool 压接工具
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Crimp Components 压接三要素
压接准备：端子选用
Crimp Components 压接三要素
压接准备：剥线要求
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不合格的剥线
合格的剥线
剥线长度参考端子114使用规范
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Crimping Machine and Hand Tool Kits 压接 设备和工具
Alpha 356 Multi-Functional FullyAutomatic Crimping Machine 多功能全自动端子压接机
Alpha 477 Lead Maker Double Crimp Connections with two different wires Alpha 477可同时压接两种不同线径
Hand Tool Kits 手工压接工具
This kind of machine is suitable for sample making 常用于样品制作
MQS
AMP MCP9.5 AMP MCP6.3
AMP MCP2.8 AMP MCP1.5 MCON1.2 MQS
up to 90 A up to 50 A
up to 40 A up to 15 A up to 7,5 A
Signal currents
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Wire Definition 导线
Core: Material/ Plating/ Gauge size/ Strand quantity Insulation: Material/ OD
在压接端子与导线之间提供不可分离的, 长时间可靠的电气和机械连接
Ease of manufacturing of the connection 压接应便于生产加工
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Crimp Types 端子压接类型
Advantages 优势: • Optimum design of Crimp Barrel for desired wire size range and material thickness by calculation. 通过计算即可得出适合特定线径范围和料厚的压接结构 • Fits for several wire sizes only by adjusting Crimp Height .仅调整压接高度即可用于不同线径压接 • Terminal manufacturing at low cost by sequential stamping dies 通过连续冲压生产实现低成本 • Ease of termination, fully automated possible 压接自动化 • Stable electrical connection, even under hazardous Environment. 苛刻环境下性能稳定
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Crimp Applicator 压接模具和刀片
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Common Crimp Terminals 常用压接端子
AMP MCP Contact Family
MCON Contact Family
Timers Contact Family
DIA 1,5/ 2,5mm
MQS Family