QA／QC英文手册4版

Control No. : QS-CSE-M01QA/QC MANUALRev. 4Complied by: Li WeiWenChecked by:Ge Zhi Hai Wei ZhaoHongReviewed by:Lv ZhongYi Approved by: Zhou XueZhong Enforcement Date : Sept. 24, 2004Chiwan SembawangEngineering Co Ltd44444The QA Engineer is directly responsible for the QA activities and reports to the QA Section Head. The following will be his main tasks:a) Performance of quality audit including major vendors andsubcontractors.b) Preparation of inspection and test procedures, Quality Plan and NDTextent etc.c) Liaison with project QC coordinator.d) Responsible for the calibration of measuring and testing equipment.e) Control of internal, external NCRs, and complaints from customer.f) Evaluation of work load for tenders.g) Review of NDT drawing.h) Document Filling systems and submission.4.6 Welding EngineerThe Welding Engineer is directly responsible for the control of welder qualifications and welding consumables. He reports to QA Section Head. The following will be his main tasks:a) Receive inspection of welding consumables together withprocurement personnel and preparing inspection report.b) Supervising and instructing the storage, baking and issuance ofwelding consumables.c) Organizing training and certifying of welder and welding operator.d) Evaluation the performance of welder and welding operator.4.7 Assistant QA EngineerThe assistant QA engineer reports to the QA Section Head and shall be responsible for following tasks :a ) Preparation of summary sheet for material traceability and QC/NDTinspection reports.b ) Typing Quality System Manuals, procedures, inspection formatsand project documents.activities of the assigned project. He reports to the QC Section Head and has the responsibility of controlling and evaluating the QC inspectors engaged in his project. The following will be his main tasks:a) Implementation of QC procedures and assessment of QC inspectors.b) Liaison with personnel concerned including engineering , purchasingand PMT.c) Coordination with QA/QC Personnel including QA Engineer, NDTPersonnel and inspectors of various disciplines.d) Preparation of non-conformance reports (NCR)e) Consult with Project Manager to discuss quality mattersf) Control of inspection status.g) Release control4.9 QC InspectorThe QC inspectors of various disciplines report to project QC coordinator and shall be responsible for the following tasks:a) Performing and evaluating/witnessing required inspection and test .b) Preparation of inspection and test reports.c) Control of non-conformance items.d) Monitoring of the workmanship and inspection activities.e) Liaison with customer inspectors on quality matter concerned.f) Reporting of non-conformance items to project QC coordinator.g) Issue conformance release notice to products .6.1.7 The QA audit team shall discuss all quality aspect with thedepartment Managers on the spot and request for corrective action.6.1.8 The QA Engineer shall demand Department Managers responsiblefor the activity being audited to carry out their quality activities asper Quality System established by Company.6.1.9 Department Managers being audited should ensure that necessaryand appropriate corrective actions are taken to eliminate detected non-conformities and their causes within specified time.The QA/QC Department shall be responsible for the follow-up activities to the corrective actions, include the verification of the actions takenand the reporting of verification results.ll audit findings should be documented and/or submitted to GM/DGMs for information and / or comments.ll quality audit reports are treated as Company’s CONFIDENTIAL documents.The internal audit results shall be submitted to quality management review meeting for review.44444SCNCM: South China National Center MetrologyWhen the equipment is found to be outside of its requirements, QA/QC Department shall assess and record the validity of the previousmeasuring results, a NCR shall be raised and the equipment shallbe repaired and re-calibrated. If the conformance of products isaffected, the affected products shall be re-measured and/orrepaired.If the computer software is used in the monitoring and measuring of specified requirements, QA/QC Department shall confirm it havethe ability to satisfy the intended application prior to initial usedand reconfirm as necessary.46.5.4.1 All of welders and welding operations shall be qualified to relevantwelding codes before allow them to work on actual products.6.5.4.2 A badge will be issued by QA/QC Department to qualified welders4Rev. No.: 47.1.2 Colour coding7.1.2.1Colour coding is used as a guide to assist identification during fabricationand shall be utilized whenever practical to assist traceability.7.1.2.1.1 Tubular pipes - to be spot painted besides internal / externalmarking.7.1.2.1.2 Steel plates - to be marked on two (2) diagonal edges of 59mmlength.7.1.2.2 What4 colours are to be applied to specific grade of steel shall bespecified in project Material Control Procedure prepared by QA/QCDepartment.7.1.3 Material traceability7.1.3.1 PieceNo. of all members fabricated shall be painted or hard stampedwith the stamping highlighted with paint for verification and futureidentification.7.1.3.2 HeatNo. shall be hard stamped and highlighted with paint on all primarystructural steel.7.1.3.37.1.3.4 Secondarystructural members and miscellaneous materials shall not have anytraceability records once they have been released for production .All handrails, stairs and landings, walkway are classified undersecondary structures. Other secondary members shall bedetermined by senior structural engineer in conjunction with thecustomer.7.1.4 Transfer of identification mark7.1.4.1 If theidentification numbers of materials and parts are obliterated duringfabrication or if the materials are divided into two or more parts, theoriginal markings shall be properly transferred before obliteration ofidentification numbers or dividing the materials.7.1.4.2 Theidentification mark transfer shall be performed by the Yardoperator and shall be verified by QC inspector. The identificationmark need to be transferred include, but not limited, heat No.,grade, etc.7.2.3.4Dimension inspection equipments shall be appropriately stored and adequately protected use, and verified or re-calibrated at appropriate interval as per the requirements of clause 6.4 to ensure their precision.7.2.4 Inspection by Customer and Notification7.2.4.1Customer may monitor and inspect all the activities included in group 1, group 2 and group 3, and shall have free access at all time to any part of CSE’s facilities that concerns the contract.7.2.4.2Custo mer shall be given notice on a daily basis of any inspection to be performed. This notice shall be given sufficiently in advance of said inspection in order that customer may witness CSE’s inspection if so desired.7.2.47.4.4 Legend of status of inspection/test7.5.4.3 Prior to implementation of the disposition, the non-conformingitem and disposition shall be informed to customer representativeor the third party for his concurrence when required .。