E004, QC checklist of coffee maker

Subject : Coffee Maker 咖啡機WORK INSTRUCTIONFORINSPECTION OF COFFEE MAKER咖啡機檢驗程序Subject : Coffee Maker 咖啡機Revision History 修改記錄Revision no.Date 日期Description change 詳細改變Revised by 修改人版次號碼Subject : Coffee Maker 咖啡機Content 內容Index 索引Page No. 頁數號碼1. Scope 範圍 42. Inspection Plan 檢查計劃 43. Inspection Criteria 檢查準則 44. Defect Classification 不良品種類7Subject : Coffee Maker 咖啡機1. Scope範圍To define the standard inspection procedure for Coffee Maker if no client’s approved specification available.制定咖啡機的標準檢驗程序，如客戶已提供一份具體規格，則可按照該規格進行2. Inspection standard and sampling plan 樣辦檢驗計劃2.1 ISO2859, BS6001 & ANSI/ASQC Z1.4-1993 is the most widely accepted method of sampling byattributes; it is based on the mathematical theory of probability and offers the advantage of clearly defining the number of samples to be drawn for inspection from a given lot or consignment and the maximum number of defective samples allowed in the sample size. Unless instructed by client, QC inspector follows this inspection method for consumer products which are manufactured in individual units.按照在國際上和地區上使用較廣之抽樣計劃，ISO2859, BS6001 & ANSI/ASQC Z1.4-1993進行產品檢驗，除客戶提供有關要求，否則本公司之檢驗員將按照有關計劃抽取適當數量之樣辦而進行檢驗2.2 Inspection Level:General Inspection Level II, 普通檢測水平2級2.3 Acceptable Quality Level :Critical: not allowed; Major: 1.5; Minor: 2.5, 不可接受致命不良品，嚴重為1.5，輕微為2.53. Inspection Criteria 檢查規格Defect Code Detail SampleSize1. Packaging Check包裝檢查Packing and Marking conformity : 包裝、標誌一致性檢查Level II Packing carton and gift box: should dry and not deformed外包裝卡通箱、彩盒應該不可受潮和變形Level IILabeling, hangtags, barcode (UPC) and marking (if applicable)標貼、掛牌、袖卡、,插卡、條碼是否一致(如適用)Level II2. Appearance Check機身外觀檢查Marking, Labeling & Packing標誌和包裝Level II Cosmetic Appearance外觀檢查Level II Accessories配件Level IISubject : Coffee Maker 咖啡機3. Safety Test 安全性測試Hi-pot test, 高壓測試Level III) For European market and applying the IEC / EN standard根據歐洲市場採用IEC / EN標準要求- 3,750Vac, 2sec 0.5mA for class II product (Between live parts & accessibleparts) 在II類產品，需進行3,750Vac, 2秒, 0.5mA高壓測試- 1,500Vac, 2 sec, 0.5mA for class I product (Between live parts & externalaccessible earthing metal) 在I類產品，需進行1,500Vac 2秒，0.5mA高壓測試- 2,500Vac, 2 sec for UK plug only (BS1363), 在英國插頭(BS1363)需進行2,500Vac, 2 秒高壓測試II) For North American market在北美洲市場1,500Vac, 2 sec 0.5mA, (Between live parts & external accessible earthingmetal) 產品需進行1,500Vac，2秒0.5mA高壓測試Earth continuity resistance test (For class I product only, e.g. Earthing wire isLevel II provided) 接地電阻測試(適用于I 類產品)I) For European market and applying the IEC / EN standard在歐洲市場，按照IEC/EN標準- 25A current passed through R< 0.1Ohm is acceptable在插頭接地端與機頭帶電金屬部件間測量，採用25A進行檢測，電阻要小于0.1歐姆（有地線的才需要測）II) For North American market在北美洲市場Tested by a resistance meter, R< 0.1Ohm is acceptable使用電阻表進行檢測，電阻小于0.1歐姆4. Functional Check功能測試Normal function test (Observe every function operation, such as power switch,Level II water container, basket sealing check, brewing function , re-heating operation,blowing function for Espresso type etc.... ) 正常功能檢測，如開關制功能，儲水箱，漏斗滴漏檢查，蒸漏功能，加熱保溫功能及Espresso型號吹氣功能等……Water indicator function 水位標示功能檢查Level II Timer and others selector malfunction 定時器及其他選擇開關制功能檢查Level II Noise check, not allow 70dB measure at a distance of 30cmLevel II 噪音測試- 在距離本體30cm外側，噪音不可超過70dB，正常運轉時，不得有異音，共鳴聲，磨擦聲，注意噪音與異音的區別。

Input power / current consumption, 額定功率/電流測試Level II Dry boil test – it will test the thermostat operation,Level II 乾煲測試/乾燒測試，檢查恆溫器功能S-3 Water Temperature test (if applicable) – 1) after brewing, 2) Keep warm,水溫量度(如適用)– 1) 蒸漏後水溫測試，2) 加熱保溫溫度量度Pressure Test – 1) for water tube connection, 2) for Espresso function, 壓力測Level II 試– 1) 水管連接，2) Espresso型號Assembly fitting test by inspector (if applicable) 親自安裝測試(如適用) 5 pieces5. Construction Check 結構檢查Power cord length measurement電源線長度S1Subject : Coffee Maker 咖啡機Power cord – Pull test 電源線拉力測試I) For European market (EN/IEC adopted)Mass of sample重量Pull force拉力≤ 1kg 30N> 1 and ≤ 4kg 60N> 4kg 100NPerform 25 times and maintain 1 min, not allow the displacement of greaterthan 2mm 在進行25次需每次維持1min測試後，位移不可多于2mm。

II) For North American market在北美洲市場35 lbs for 1 min, not allow the displacement of greater than 1.6mm, 用35 lbs拉力拉1分鐘，位移不能超過1.6mm。

S1Stability test – inspected sample placed on an inclined plane of 15°, no overturnis occurred., 平穩度測試–在斜度板上（15°）：在任何位置，任意角度，電源線在最不利的位置，不可傾倒。

S1Glass impact test, 玻璃杯撞擊測試S1Glass handle check, 玻璃杯手把進行扭力，拉力，及壓力測試，S16. Internal Check內部檢查Internal components / workmanship check內部零件檢查，工藝檢查S1 Polarity connection check 極性連接檢查S1Component checking – refer to the T echnical file and client’s specification關鍵件標誌檢查，按照技術文件和客戶要求S17. Data Management and Special Test 規格數據量度及特別測試Drop test, 落地測試S1Temperature rise test, 溫升測試 3 piecesThermal fuse protection test, 溫度保險絲功能測試S1Endurance test (if applicable) (100 cycles of brewing operation)耐久測試（如適用）（100次循環- 蒸漏功能）S1 Glass durability test (temperature test), 玻璃杯耐熱測試S1Flammability resistant test on enclosure , after conduct 15 sec test by lighter,the flame should be extinguished within 5 sec. (should be UL94-V0,but theenclosure of flammability resistant of coffee maker should complied with UL testreport ), 防火測試–外殼應爲防火材料，用火燃15秒後移開，5秒內熄滅爲合格，滴下的熔膠不可繼續燃燒，安規或客人有特殊要求需防火的，需能滿足上述測試。