OTS过程检查表

Supplier No.:-Parts overview:零件概述Participant:参与者：Supplier:供应商：ZFSS:ZFSS：Evaluation:评估：(The topic with the lowest rating affects the total result) (评审等级最低的项目会影响总的评估结果)Signatures:签字：ZFSS auditor’s name ZFSS审核员的名字：Dept.部门：Phone:电话：ZFSS auditor’s signatureZFSS审核员的签字：Supplier’s name供应商的名字：Phone:电话：Supplier’s signature供应商的签字：1. Process Conditions过程状态1.1 If the flow chart, FMEA, control plan updated and issued internally?过程流程图，FMEA 和控制计划是否更新并发布？Comment: 备注：1.2 Is the layout available? All processes and control points definedor not?是否制定了平面布局图？是否明确了所要求的过程和检测点？Comment: 备注：1.3 Are all equipments available for sample production?是否具备工装样件生产所需要的设备?Comment: 备注：1.4 Does production occur under finished fixture and tools?生产是否在工装条件下进行?- Fixture and tools, transport conta iner, test equipment, employees… -生产工装，运送料架，检测设备，人员配置…Comment: 备注：1.5 Are all work stations, test stations installed appropriately?是否所有的生产工位，检测工位都被合理的设置?∙ Lighting 灯光/光线。

∙ Order, cleanliness, work safety整齐，清洁，安全。

∙ Appropriate supply of material also considering possible contaminants, handling parts,ergonomics, risk of confusion…合理的材料供应，并考虑到可能发生的污染，零件搬运方式，人体工程学，混料的风险… ∙ Material cards with index of changes available物料卡上有相关状态信息。

∙ Is separating of parts that are suspected ensured是否那些怀疑件被隔离？∙ Identification of master gages, reference parts, limit samples标准量具的确认，是否有参考零件，极限样品？Comment:OKnot OKN/AOKnotOKN/AOKnot OKN/AOKnot OKN/AOK notOKN/AOK notOKN/AOK notOK N/A备注：1.6 Are all work station set up according to QR 83?是否所有的工作站位依据QR83设置?Does this incorporate the following items:是否包含如下项目:∙Available quality control cards, working instr uctions…是否有质量控制卡，操作指导….∙Operating equipment available是否有可用的操作设备？∙Available and appropriate test equipment是否有可用的适当的检测设备？∙Available and appropriate transport equipment是否有可用的合适的搬运设备？∙Appropriate supply of materials with index related accompanying documents 是否有适当的材料供应和相关的随附文件？Comment:备注：1.7 Are all relevant characteristics defined and the appropriate processassurances available?Are tests on the product and process for all required characteristicsextensively defined and the intervals adequate?是否所有定义的相关特性被识别并在生产过程中加以适当的控制?是否所有的要求特性在产品及其生产过程中执行检测？并设置足够的检测频率。

∙In the OTS stage control plan?是否包含在OTS的控制计划中？∙In the test instructions是否包含在检测说明中？Comment:备注：1.8 Were all specified tests performed and documented according tospecifications?是否所有指定的检测都按照规范执行并记录归档?Comment:备注：1.9 Does a consistent separation of adjustment parts take place?调试零件是否被隔离?Comment:备注：OK notOKN/Ai.O. n.i.O.n.a.OKnot OKN/AOKnot OKN/AOKnot OKN/A1.10 Is the release of machines/fixture/tools regulated?设备/工装/检具的认可是否有章可寻?∙ Who is responsible for the release? (adjuster, operator, productionmanager… - qualified personnel!) 谁负责这些设备/工装/检具的认可和使用? (调节人员, 操作人员, 生产经理… -需有资格的人员)Comment: 备注：1.11 Is personnel qualification ensured (QR 83)?是否确认各岗位人员具有相关的资格 (QR83)?∙ Training on the new process, product, technologies such as SPC, etc.对于新的过程，产品，技能（比如：SPC 等），是否有相关培训。

.Comment: 备注：1.12 Is suitable packaging available both internally and to the customer?在内部搬运或运送至客户的过程中，是否有适当的包装方式?∙ Is packaging coordinated with ZFSS?是否与ZFSS 协商包装方式？∙ Protection against contamination, also during transport.包装是否能保护零件不受污染，即使在运输的过程中。

Comment: 备注：1.13 Are the cleanliness requirements according to ZFN 5008 fulfilled (for partsand transport containers)?清洁度要求是否根据ZFN5008执行 (零件和存放零件的容器)?Comment: 备注：Evaluation of process requirements: 过程评估的要求：Evaluation green: Requirements completely fulfilled, no deviations评估结果为绿色: 完全符合要求，没有偏离的情况。

Evaluation yellow: Requirements only partly fulfilled, no critical deviations评估结果为黄色： 部分符合要求，没有严重的偏离情况。

Evaluation red: Requirements only partly fulfilled, critical deviations评估结果为红色： 部分符合要求，存在严重的偏离情况。

Conditions (for yellow or red): 状况 (针对黄色和红色)：Comment: 备注：OKnot OK.N/A2.Sub-Suppliers/Parts二级供应商 /零件2.1 Is the sub-supplier and material list available?分供方及材料清单是否已内部发布？2.2 The release of sub-supplier and purchased parts, and the test report.二级供应商及其所提供的原材料/外购件是否已经经过认可，或能提供相应的检测报告？ ∙At minimal, the following purchased parts must be tested:至少，如下的采购件需要被检测：- all parts not released or released with conditions. - 没有被认可或条件认可的所有零件。

- For components with few parts: All parts released. - 对于构成零件很少的总成：所有零件通过认可。

- For complex assemblies: Random sample of parts released, all critical parts must be recorded. - 对于复杂的组装总成：零件的随机抽样需通过，所有的关键零件的检测记录必须保留。

2.3 Audit performed to sub-supplier?对二级分供方是否进行过评审？∙ Any other parts in SOP provided?是否有其他批量供货零件？∙ Any initial assessment for new supplier?是否对新供应商定点评审？Comment: 备注：Sub-suppliers/parts: 二级供应商/零件Evaluation green: Released (all items must be evaluated with “OK”) 评估结果为绿色：: 接受 (所有的条款评估结果必须为“通过”)Evaluation yellow: Released with conditions (all items must be at least evaluated with “Released withconditions”)评估结果为黄色: 条件接受 (所有的条款评估结果至少是“条件接受”) Evaluation red: Not released 评估结果为红色: 不接受Conditions (for yellow or red): 状况 (针对评估结果为黄色或红色)Comment: 备注：OKnot OK.N/AOKnot OK.N/A3. Product test产品检测3.1 Is the equipment available to do the test defined in the drawing? documentation是否具备产品图纸规定特性的检测设备？ ∙ Lab. resources, qualified or not?实验室资源，具备资质？Comment: 备注：3.2 If the supplier could finished the sample test and submit test reportaccording to ZFSS requirement?是否能按照ZFSS 的要求，完成对样件的检测，并提交检测报告？ ∙ Including critical characters?覆盖关键特性？∙ Does the test reprot confirmed and released internally?检测报告经过内部确认释放？Comment: 备注：3.3 Are all original reports available? Such as material report, third partyreport...相关原始报告可获得？如：材料报告，第三方试验室报告Comment: 备注：Evaluation of the product audit: 产品审核评估：Evaluation green: Requirements fulfilled 评估结果为绿色： 所有的要求已履行Evaluation yellow: Requirements not completely fulfilled, measures apply评估结果为黄色： 要求没有被完全履行，措施已开始实施。