空气压缩机曲轴零件的机械加工工艺及夹具毕业设计论文英译汉
空气压缩机曲轴的加工工艺及夹具设计概述
空气压缩机曲轴的加工工艺及夹具设计概述空气压缩机曲轴是空气压缩机的核心部件之一,其加工工艺和夹具设计对于保证曲轴质量和生产效率至关重要。
本文将概述空气压缩机曲轴的加工工艺及夹具设计。
首先,空气压缩机曲轴的加工工艺通常包括下列步骤:1. 前期准备:包括材料选用、曲轴结构设计、加工工艺规程制定等。
2. 材料加工:根据曲轴的材料特性,选择合适的钢材,并进行锯切、钳工机械加工等预处理。
3. 粗加工:采用车床、铣床等机床进行曲轴的粗加工,主要包括车削曲轴的外轮廓和孔的加工等。
4. 热处理:对曲轴进行热处理,常用的方法有淬火、回火等,以提高材料的硬度和强度。
5. 精加工:采用磨床等机床进行曲轴的精加工,包括轴颈的研磨、曲轴平衡等工序。
6. 检验与测试:对加工后的曲轴进行尺寸和性能的检验与测试,以确认曲轴达到要求。
7. 表面处理:根据需要,对曲轴进行镀铬、抛光等表面处理,以增加曲轴的耐磨性和外观质量。
8. 组装和包装:将加工好的曲轴进行组装,并进行包装,以便运输和储存。
其次,夹具设计在空气压缩机曲轴加工过程中起到了关键作用。
夹具设计的主要目标是确保曲轴的精度、稳定性和操作性。
一般来说,夹具设计的要求如下:1. 紧固性:夹具的结构和材料要保证对曲轴进行稳固的夹持,避免加工过程中的移动和变形。
2. 刚性和稳定性:夹具需要具备足够的刚性和稳定性,以确保在高速切削过程中不产生震动和振动,影响曲轴加工质量。
3. 操作性:夹具的设计应该考虑到操作人员的便捷性和安全性,方便加工过程中的夹紧和释放。
4. 运动控制:夹具应具备精确的夹紧力控制和夹持位置控制,以确保加工与装夹质量的一致性。
综上所述,空气压缩机曲轴的加工工艺和夹具设计对于曲轴的质量和生产效率至关重要。
通过合理的加工工艺和夹具设计,可以确保空气压缩机曲轴的精度和稳定性,提高生产效率和产品质量。
空气压缩机曲轴的加工工艺和夹具设计对于保证曲轴质量和生产效率至关重要。
在空气压缩机曲轴的加工工艺中,前期准备是非常关键的一步。
机械类英语论文及翻译翻译
High-speed millingHigh-speed machining is an advanced manufacturing technology, different from the traditional processing methods. The spindle speed, cutting feed rate, cutting a small amount of units within the time of removal of material has increased three to six times. With high efficiency, high precision and high quality surface as the basic characteristics of the automobile industry, aerospace, mold manufacturing and instrumentation industry, such as access to a wide range of applications, has made significant economic benefits, is the contemporary importance of advanced manufacturing technology. For a long time, people die on the processing has been using a grinding or milling EDM (EDM) processing, grinding, polishing methods. Although the high hardness of the EDM machine parts, but the lower the productivity of its application is limited. With the development of high-speed processing technology, used to replace high-speed cutting, grinding and polishing process to die processing has become possible. To shorten the processing cycle, processing and reliable quality assurance, lower processing costs.1 One of the advantages of high-speed machiningHigh-speed machining as a die-efficient manufacturing, high-quality, low power consumption in an advanced manufacturing technology. In conventional machining in a series of problems has plagued by high-speed machining of the application have been resolved.1.1 Increase productivityHigh-speed cutting of the spindle speed, feed rate compared withtraditional machining, in the nature of the leap, the metal removal rate increased 30 percent to 40 percent, cutting force reduced by 30 percent, the cutting tool life increased by 70% . Hardened parts can be processed, a fixture in many parts to be completed rough, semi-finishing and fine, and all other processes, the complex can reach parts of the surface quality requirements, thus increasing the processing productivity and competitiveness of products in the market.1.2 Improve processing accuracy and surface qualityHigh-speed machines generally have high rigidity and precision, and other characteristics, processing, cutting the depth of small, fast and feed, cutting force low, the workpiece to reduce heat distortion, and high precision machining, surface roughness small. Milling will be no high-speed processing and milling marks the surface so that the parts greatly enhance the quality of the surface. Processing Aluminum when up Ra0.40.6um, pieces of steel processing at up to Ra0.2 ~ 0.4um.1.3 Cutting reduce the heatBecause the main axis milling machine high-speed rotation, cutting a shallow cutting, and feed very quickly, and the blade length of the workpiece contacts and contact time is very short, a decrease of blades and parts of the heat conduction. High-speed cutting by dry milling or oil cooked up absolute (mist)lubrication system, to avoid the traditional processing tool in contact with the workpiece and a lot of shortcomings to ensure that the tool is not high temperature under the conditions of work, extended tool life.1.4 This is conducive to processing thin-walled partsHigh-speed cutting of small cutting force, a higher degree of stability, Machinable with high-quality employees compared to the company may be very good, but other than the company's employees may Suanbu Le outstanding work performance. For our China practice, we use the models to determine the method of staff training needs are simple and effective. This study models can be an external object, it can also be a combination of internal and external. We must first clear strategy for the development of enterprises. Through the internal and external business environment and organizational resources, such as analysis, the future development of a clear business goals and operational priorities. According to the business development strategy can be compared to find the business models, through a comparative analysis of the finalization of business models. In determining business models, a, is the understanding of its development strategy, or its market share and market growth rate, or the staff of the situation, and so on, according to the companies to determine the actual situation. As enterprises in different period of development, its focus is different, which means that enterprises need to invest the manpower and financial resources the focus is different. So in a certain period of time, enterprises should accurately selected their business models compared with the departments and posts, so more practical significance, because the business models are not always good, but to compare some aspects did not have much practical significance, Furthermore This can more fully concentrate on the business use of limited resources. Identify business models, and then take the enterprise of the corresponding departments and staff with the business models for comparison, the two can be found in the performance gap, a comparative analysis to find reasons, in accordance with this business reality, the final identification of training needs. The cost of training is needed, if not through an effective way to determine whether companies need to train and the training of the way, but blind to training, such training is difficult to achieve the desired results. A comparison only difference between this model is simple and practical training.1.5 Can be part of some alternative technology, such as EDM, grinding high intensity and high hardness processingHigh-speed cutting a major feature of high-speed cutting machine has the hardness of HRC60 parts. With the use of coated carbide cutter mold processing, directly to the installation of a hardened tool steel processing forming, effectively avoid the installation of several parts of the fixture error and improve the parts of the geometric location accuracy. In the mold of traditional processing, heat treatment hardening of the workpiece required EDM, high-speed machining replace the traditional method of cutting the processing, manufacturing process possible to omit die in EDM, simplifying the processing technology and investment costs .High-speed milling in the precincts of CNC machine tools, or for processing centre, also in the installation of high-speed spindle on the general machine tools. The latter not only has the processingcapacity of general machine tools, but also for high-speed milling, a decrease of investment in equipment, machine tools increased flexibility. Cutting high-speed processing can improve the efficiency, quality improvement, streamline processes, investment and machine tool investment and maintenance costs rise, but comprehensive, can significantly increase economic efficiency.2 High-speed millingHigh-speed milling the main technical high-speed cutting technology is cutting the development direction of one of it with CNC technology, microelectronic technology, new materials and new technology, such as technology development to a higher level. High-speed machine tools and high-speed tool to achieve high-speed cutting is the prerequisite and basic conditions, in high-speed machining in the performance of high-speed machine tool material of choice and there are strict requirements.2.1 High-speed milling machine in order to achieve high-speed machiningGeneral use of highly flexible high-speed CNC machine tools, machining centers, and some use a dedicated high-speed milling, drilling. At the same time a high-speed machine tool spindle system and high-speed feeding system, high stiffness of the main characteristics of high-precision targeting and high-precision interpolation functions, especially high-precision arc interpolation function. High-speed machining systems of the machine a higher demand, mainly in the following areas:General use of highly flexible high-speed CNC machine tools, machining centers, and some use a dedicated high-speed milling, drilling. At the same time a high-speed machine tool spindle system and high-speed feeding system, high stiffness of the main characteristics of high-precision targeting and high-precision interpolation functions, especially high-precision arc interpolation function. High-speed machining systems of the machine a higher demand, mainly in the following areas:High-speed milling machine must have a high-speed spindle, the spindle speed is generally 10000 ~ 100000 m / min, power greater than 15 kW. But also with rapid speed or in designated spots fast-stopping performance. The main axial space not more than 0 .0 0 0 2 m m. Often using high-speed spindle-hydrostatic bearings, air pressure-bearing, mixed ceramic bearings, magnetic bearing structure of the form. Spindle cooling general use within the water or air cooled.High-speed processing machine-driven system should be able to provide 40 ~ 60 m / min of the feed rate, with good acceleration characteristics, can provide 0.4 m/s2 to 10 m/s2 acceleration and deceleration. In order to obtain good processing quality, high-speed cutting machines must have a high enough stiffness. Machine bed material used gray iron, can also add a high-damping base of concrete, to prevent cutting tool chatter affect the quality of processing. A high-speed data transfer rate, can automatically increase slowdown. Processing technology to improve the processing and cutting tool life. At present high-speed machine tool manufacturers, usually in the general machine tools on low speed, the feed of the rough and then proceed to heat treatment, the last in the high-speed machine on the half-finished and finished, in improving the accuracy and efficiency at the same time, as far as possible to reduce processing Cost.2.2 High-speed machining toolHigh-speed machining tool is the most active one of the important factors, it has a direct impact on the efficiency of processing, manufacturing costs and product processing and accuracy. Tool in high-speed processing to bear high temperature, high pressure, friction, shock and vibration, such as loading, its hardness and wear-resistance, strength and toughness, heat resistance, technology and economic performance of the basic high-speed processing performance is the key One of the factors. High-speed cutting tool technology development speed, the more applications such as diamond (PCD), cubic boron nitride (CBN), ceramic knives, carbide coating, (C) titanium nitride Carbide TIC (N) And so on. CBN has high hardness, abrasion resistance and the extremely good thermal conductivity, and iron group elements between the great inertia, in 1300 ℃ would not have happened significant role in the chemical, also has a good stability. The experiments show that with CBN cutting toolHRC35 ~ 67 hardness of hardened steel can achieve very high speed. Ceramics have good wear resistance and thermal chemical stability, its hardness, toughness below the CBN, can be used for processing hardness of HRC <5 0 parts. Carbide Tool good wear resistance, but the hardness than the low-CBN and ceramics. Coating technology used knives, cutting tools can improve hardness and cutting the rate, for cutting HRC40 ~ 50 in hardness between the workpiece. Can be used to heat-resistant alloys, titanium alloys, hightemperature alloy, cast iron, Chungang, aluminum and composite materials of high-speed cutting Cut, the most widely used. Precision machining non-ferrous metals or non-metallic materials, or the choice of polycrystalline diamond Gang-coated tool.2.3 High-speed processing technologyHigh-speed cutting technology for high-speed machining is the key. Cutting Methods misconduct, will increase wear tool to less than high-speed processing purposes. Only high-speed machine tool and not a good guide technology, high-speed machining equipment can not fully play its role. In high-speed machining, should be chosen with milling, when the milling cutter involvement with the workpiece chip thickness as the greatest, and then gradually decreased. High-speed machining suitable for shallow depth of cut, cutting depth of not more than 0.2 mm, to avoid the location of deviation tool to ensure that the geometric precision machining parts. Ensure that the workpiece on the cutting constant load, to get good processing quality. Cutting a single high-speed milling path-cutting mode, try not to interrupt the process and cutting tool path, reducing the involvement tool to cut the number to be relatively stable cutting process. Tool to reduce the rapid change to, in other words when the NC machine tools must cease immediately, or Jiangsu, and then implement the next step. As the machine tool acceleration restrictions, easy to cause a waste of time, and exigency stop or radical move would damage the surface accuracy. In the mold of high-speed finishing, in each Cut, cut to the workpiece, the feed should try to change the direction of a curve or arc adapter, avoid a straight line adapter to maintain the smooth process of cutting.3 Die in high-speed milling processing ofMilling as a highly efficient high-speed cutting of the new method,inMould Manufacturing has been widely used. Forging links in the regular production model, with EDM cavity to be 12 ~ 15 h, electrodes produced 2 h. Milling after the switch to high-speed, high-speed milling cutter on the hardness of HRC 6 0 hardened tool steel processing. The forging die processing only 3h20min, improve work efficiency four to five times the processing surface roughness of Ra0.5 ~ 0.6m, fully in line with quality requirements.High-speed cutting technology is cutting technology one of the major developments, mainly used in automobile industry and die industry, particularly in the processing complex surface, the workpiece itself or knives rigid requirements of the higher processing areas, is a range of advanced processing technology The integration, high efficiency and high quality for the people respected. It not only involves high-speed processing technology, but also including high-speed processing machine tools, numerical control system, high-speed cutting tools and CAD / CAM technology. Die-processing technology has been developed in the mold of the manufacturing sector in general, and in my application and the application of the standards have yet to be improved, because of its traditional processing with unparalleled advantages, the future will continue to be an inevitable development of processing technology Direction.4 Numerical control technology and equipping development trend and countermeasureEquip the engineering level, level of determining the whole national economy of the modernized degree and modernized degree of industry, numerical control technology is it develop new developing new high-tech industry and most advanced industry to equip (such as information technology and his industry, biotechnology and his industry, aviation, spaceflight, etc. national defense industry) last technology and getting more basic most equipment. Marx has ever said "the differences of different economic times, do not lie in what is produced, and lie in how to produce, produce with some means of labor ". Manufacturing technology and equipping the most basic means of production that are that the mankind produced the activity, and numerical control technology is nowadays advanced manufacturing technology and equips the most central technology. Nowadays the manufacturing industry all around the world adopts numerical control technology extensively, in order to improve manufacturing capacity and level, improve the adaptive capacity and competitive power to the changeable market of the trends. In addition every industrially developed country in the world also classifies the technology and numerical control equipment of numerical control as the strategic materials of the country, not merely take the great measure to develop one's own numerical control technology and industry, and implement blockading and restrictive policy to our country in view of " high-grade, precision and advanced key technology of numerical control " and equipping. In a word, develop the advanced manufacturing technology taking numerical control technology as the core and already become every world developed country and accelerate economic development in a more cost-effective manner, important way to improve the overall national strength and national position.Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electromechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mechanical manufacturing technology;(2)Information processing, processing, transmission technology; (3)Automatic control technology;(4)Servo drive technology; (5)Technology of the sensor; (6)Software engineering ,etc..Development trend of a numerical control technologyThe application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technology and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood of his plays a more and more important role, because the digitization that these trades needed to equip has already been the main trend of modern development. Numerical control technology in the world at present and equipping the development trend to see, there is the following several respect [1- ] in its main research focus.5 A high-speed, high finish machining technology and new trend equippedThe efficiency, quality are subjavanufacturing technology. High-speed, high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP) to confirm it as the centre in the 21st century and study one of the directions in international production engineering.In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles, walls. Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equipping the demand which has proposed high-speed, high precise and high flexibility.According to EMO2001 exhibition situation, high-speed machining center is it give speed can reach 80m/min is even high , air transport competent speed can up to 100m/min to be about to enter. A lot of automobile factories in the world at present, including Shanghai General Motors Corporation of our country, have already adopted and substituted and made the lathe up with the production line part that the high-speed machining center makes up. HyperMach lathe of U.S.A. CINCINNATI Company enters to nearly biggest 60m/min of speed, it is 100m/min to be fast, the acceleration reaches 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, the ordinary milling machine is being processed to need 8h; The speed and acceleration of main shaft of dual main shaft lathes of Germany DMG Company are up to 120000r/mm and 1g.In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe bring 5μm up to from 10μm already, accurate grades of machining center from 3~5μm, rise to 1~1.5μm, and ultraprecision machining accuracy is it e nter nanometer grade to begin already (0.01μm).In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h,MTBF value of the servo system reaches above 30000h, demonstrate very high dependability .In order to realize high-speed, high finish machining, if the part of function related to it is electric main shaft, straight line electrical machinery get fast development, the application is expanded further .5.2 Link and process and compound to process the fast development of the lathe in 5 axesAdopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged, the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds, is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds.At present because of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks. So promoted 5 axle gear beds of head of complex main shaft and compound to process the development of the lathe (process the lathe including 5).At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt complex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle, make 5 times process and 5 axles are processed and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls. Germany DMG Company exhibits the DMUVoution series machining center, but put and insert and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly.5.3 Become the main trend of systematic development of contemporary numerical control intelligently, openly, networkedly.The numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically; The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , diagnosis convenient to be systematic and maintaining ,etc..Produce the existing problem for the industrialization of solving the traditional numerical control system sealing and numerical control application software. A lot of countries carry on research to the open numerical control system at present, such as NGC of U.S.A. (The Next Generation Work-Station/MachineControl), OSACA of European Community (Open System Architecture for Control within Automation Systems), OSEC (Open System Environment for Controller) of Japan, ONC (Open Numerical Control System) of China, etc.. The numerical control system melts to become the future way of the numerical control system open. The so-called open numerical control system is the development of the numerical control system can be on unified operation platform, face the lathe producer and end user, through changing, increasing or cutting out the structure target(numerical control function), form the serration, and can use users specially conveniently and the technical know-how is integrated in the control system, realize the open numerical control system of different variety , different grade fast, form leading brand products with distinct distinction. System structure norm of the open numerical control system at present, communication norm , disposing norm , operation platform , numerical control systematic function storehouse and numerical control systematic function software development ,etc. are the core of present research.The networked numerical control equipment is a new light spot of the fair of the internationally famous lathe in the past two years. Meeting production line , manufacture system , demand for the information integration of manufacturing company networkedly greatly of numerical control equipment, realize new manufacture mode such as quick make , fictitious enterprise , basic Entrance that the whole world make too. Some domestic and international famous numerical control lathes and systematic manufacturing companies of numerical control have all introduced relevant new concepts and protons of a machine in the past two years, if in EMO2001 exhibition, " Cyber Production Center " that the company exhibits of mountain rugged campstool gram in Japan (Mazak) (intellectual central production control unit, abbreviated as CPC); The lathe company of Japanese big Wei (Okuma ) exhibits " IT plaza " (the information technology square , is abbreviated as IT square ); Open Manufacturing Environment that the company exhibits of German Siemens (Siemens ) (open the manufacturing environment, abbreviated as OME),etc., have reflected numerical control machine tooling to the development trend of networked direction.5.4 Pay attention to the new technical standard, normal setting-up5.4.1 Design the norm of developing about the numerical control systemAs noted previously, there are better common ability, flexibility, adaptability, expanding in the open numerical control system, such countries as U.S.A. ,European Community and Japan ,etc. implement the strategic development plan one after another , carry on the research and formulation of the systematic norm (OMAC , OSACA , OSEC ) of numerical control of the open system structure, 3 biggest economies in the world have carried on the formulation that nearly the same science planned and standardized in a short time, have indicated a new arrival of period of change of numerical control technology. Our country started the research and formulation of standardizing the frame of ONC numerical control system of China too in 2000.5.4.2 About the numerical control standardThe numerical control standard is a kind of trend of information-based development of manufacturing industry. Information exchange among 50 years after numerical control technology was born was all。
空气压缩机曲轴加工工艺及夹具设计
摘要曲轴是位于空气压缩机中的连杆处,曲轴将进行一个旋转运动,从而可以带动空压机中的活塞,使空压机中的活塞进行往复的运动,并且将旋转转为直线运动[1],而针对夹具的设计是为来了减少在机床中的划线以及找正等的辅助时间,从而达到提高生产效率,降低成本的作用,而且使用夹具也可以减轻劳动者的工作负担,也相对安全一些,易于实现多工位加工。
主要的说明了针对空压机曲轴加工的工艺路线,以及其夹具设计进行的研究,其中运用了solid works进行三维模型的制作,CAD对图纸进行的绘制,而且本文中也包含了各道工序的加工方法,机床的选择、刀具的大小、夹具的设计、量具的选择以及基准面的选取,定位和夹紧方案的拟定;以及对第各道工序中所使用专用车模进行了研究设计[2]。
此次研究的主要内容在于如何使加工工序简单化、降低加工难度,从而达到提高产品加工效率,加快产品上市时间的目的。
向着制造业所追求的主题进发!关键词:曲轴;工艺规程设计;加工工艺;夹具设计引言毕业设计是对我们大学四年的一个总结,运用了大学四年说学到的知识,此次毕业设计的主题是空气压缩曲轴加工工艺及夹具设计[3],运用了我们所学习的solid works,CAD,UG等软件,主要针对曲轴的加工以及夹具的设计,工艺不仅仅是制造技术的核心技术,它也是生产过程中最为活跃的因素[4]。
整个加工公的这个过程中通常都是采用金属的切削刀具,钻削或是磨具等加工方法来进行加工工件,并使工件达到图纸尺寸和金属的特有性能[5],从而生产出合格零件。
夹具的使用过程中可以有效的保证零件的加工精度,质量并且提高劳动效率,减轻劳动力。
考虑到机械零件的加工工艺的设计和零件夹具的设计过程中都可以直接的影响机油泵体的加工质量和经济的精度等等,所以在设计夹具和安排工序方面对零件的生产有着重要的意义。
毕业设计是先将进行了零件图分析,并绘制出零件图并对零件图的结构进行分析[6],最后确定生产的类型。
之后确定好毛坯的种类[7],因为在前一部分我们进行了工艺的分析,使用在这里我们采用了45号刚为材料进行加工处理,在毛坯轴两端先加工两个中心孔,再以两端中心孔定位,之后再进行粗加工以精加工,以中心孔为精基准再进行加工,之后确定加工工艺路线[8],并进行分析,根据参考文献来确定毛坯的加工余量,选择需要的刀具,量具以及夹具等等,最后再根据公式来确定切削用量。
机械加工毕业论文中英文资料外文翻译文献
毕业论文中英文资料外文翻译文献附录附录1:英文原文Selection of optimum tool geometry and cutting conditionsusing a surface roughness prediction model for end milling Abstract Influence of tool geometry on the quality of surface produced is well known and hence any attempt to assess the performance of end milling should include the tool geometry. In the present work, experimental studies have been conducted to see the effect of tool geometry (radial rake angle and nose radius) and cutting conditions (cutting speed and feed rate) on the machining performance during end milling of medium carbon steel. The first and second order mathematical models, in terms of machining parameters, were developed for surface roughness prediction using response surface methodology (RSM) on the basis of experimental results. The model selected for optimization has been validated with the Chi square test. The significance of these parameters on surface roughness has been established with analysis of variance. An attempt has also been made to optimize the surface roughness prediction model using genetic algorithms (GA). The GA program gives minimum values of surface roughness and their respective optimal conditions.1 IntroductionEnd milling is one of the most commonly used metal removal operations in industry because of its ability to remove material faster giving reasonably good surface quality. It is used in a variety of manufacturing industries including aerospace and automotive sectors, where quality is an important factor in the production of slots, pockets, precision moulds and dies. Greater attention is given to dimensional accuracy and surface roughness of products by the industry these days. Moreover, surface finish influences mechanical properties such as fatigue behaviour, wear, corrosion, lubrication and electrical conductivity. Thus, measuring and characterizing surface finish can be considered for predicting machining performance.Surface finish resulting from turning operations has traditionally received considerable research attention, where as that of machining processes using multipoint cutters, requires attention by researchers. As these processes involve large number of parameters, it would bedifficult to correlate surface finish with other parameters just by conducting experiments. Modelling helps to understand this kind of process better. Though some amount of work has been carried out to develop surface finish prediction models in the past, the effect of tool geometry has received little attention. However, the radial rake angle has a major affect on the power consumption apart from tangential and radial forces. It also influences chip curling and modifies chip flow direction. In addition to this, researchers [1] have also observed that the nose radius plays a significant role in affecting the surface finish. Therefore the development of a good model should involve the radial rake angle and nose radius along with other relevant factors.Establishment of efficient machining parameters has been a problem that has confronted manufacturing industries for nearly a century, and is still the subject of many studies. Obtaining optimum machining parameters is of great concern in manufacturing industries, where the economy of machining operation plays a key role in the competitive market. In material removal processes, an improper selection of cutting conditions cause surfaces with high roughness and dimensional errors, and it is even possible that dynamic phenomena due to auto excited vibrations may set in [2]. In view of the significant role that the milling operation plays in today’s manufacturing world, there is a need to optimize the machining parameters for this operation. So, an effort has been made in this paper to see the influence of tool geometry(radial rake angle and nose radius) and cutting conditions(cutting speed and feed rate) on the surface finish produced during end milling of medium carbon steel. The experimental results of this work will be used to relate cutting speed, feed rate, radial rake angle and nose radius with the machining response i.e. surface roughness by modelling. The mathematical models thus developed are further utilized to find the optimum process parameters using genetic algorithms.2 ReviewProcess modelling and optimization are two important issues in manufacturing. The manufacturing processes are characterized by a multiplicity of dynamically interacting process variables. Surface finish has been an important factor of machining in predicting performance of any machining operation. In order to develop and optimize a surface roughness model, it is essential to understand the current status of work in this area.Davis et al. [3] have investigated the cutting performance of five end mills having various helix angles. Cutting tests were performed on aluminium alloy L 65 for three milling processes (face, slot and side), in which cutting force, surface roughness and concavity of a machined plane surface were measured. The central composite design was used to decide on the number of experiments to be conducted. The cutting performance of the end mills was assessed usingvariance analysis. The affects of spindle speed, depth of cut and feed rate on the cutting force and surface roughness were studied. The investigation showed that end mills with left hand helix angles are generally less cost effective than those with right hand helix angles. There is no significant difference between up milling and down milling with regard tothe cutting force, although the difference between them regarding the surface roughness was large. Bayoumi et al.[4] have studied the affect of the tool rotation angle, feed rate and cutting speed on the mechanistic process parameters (pressure, friction parameter) for end milling operation with three commercially available workpiece materials, 11 L 17 free machining steel, 62- 35-3 free machining brass and 2024 aluminium using a single fluted HSS milling cutter. It has been found that pressure and friction act on the chip – tool interface decrease with the increase of feed rate and with the decrease of the flow angle, while the cutting speed has a negligible effect on some of the material dependent parameters. Process parameters are summarized into empirical equations as functions of feed rate and tool rotation angle for each work material. However, researchers have not taken into account the effects of cutting conditions and tool geometry simultaneously; besides these studies have not considered the optimization of the cutting process.As end milling is a process which involves a large number f parameters, combined influence of the significant parameters an only be obtained by modelling. Mansour and Abdallaet al. [5] have developed a surface roughness model for the end milling of EN32M (a semi-free cutting carbon case hardening steel with improved merchantability). The mathematical model has been developed in terms of cutting speed, feed rate and axial depth of cut. The affect of these parameters on the surface roughness has been carried out using response surface methodology (RSM). A first order equation covering the speed range of 30–35 m/min and a second order equation covering the speed range of 24–38 m/min were developed under dry machining conditions. Alauddin et al. [6] developed a surface roughness model using RSM for the end milling of 190 BHN steel. First and second order models were constructed along with contour graphs for the selection of the proper combination of cutting speed and feed to increase the metal removal rate without sacrificing surface quality. Hasmi et al. [7] also used the RSM model for assessing the influence of the workpiece material on the surface roughness of the machined surfaces. The model was developed for milling operation by conducting experiments on steel specimens. The expression shows, the relationship between the surface roughness and the various parameters; namely, the cutting speed, feed and depth of cut. The above models have not considered the affect of tool geometry on surface roughness.Since the turn of the century quite a large number of attempts have been made to find optimum values of machining parameters. Uses of many methods have been reported in the literature to solve optimization problems for machining parameters. Jain and Jain [8] have usedneural networks for modeling and optimizing the machining conditions. The results have been validated by comparing the optimized machining conditions obtained using genetic algorithms. Suresh et al. [9] have developed a surface roughness prediction model for turning mild steel using a response surface methodology to produce the factor affects of the individual process parameters. They have also optimized the turning process using the surface roughness prediction model as the objective function. Considering the above, an attempt has been made in this work to develop a surface roughness model with tool geometry and cutting conditions on the basis of experimental results and then optimize it for the selection of these parameters within the given constraints in the end milling operation.3 MethodologyIn this work, mathematical models have been developed using experimental results with the help of response surface methodolog y. The purpose of developing mathematical models relating the machining responses and their factors is to facilitate the optimization of the machining process. This mathematical model has been used as an objective function and the optimization was carried out with the help of genetic algorithms.3.1 Mathematical formulationResponse surface methodology(RSM) is a combination of mathematical and statistical techniques useful for modelling and analyzing the problems in which several independent variables influence a dependent variable or response. The mathematical models commonly used are represented by:where Y is the machining response, ϕ is the response function and S, f , α, r are milling variables and ∈is the error which is normally distributed about the observed response Y with zero mean.The relationship between surface roughness and other independent variables can be represented as follows,where C is a constant and a, b, c and d are exponents.To facilitate the determination of constants and exponents, this mathematical model will have to be linearized by performing a logarithmic transformation as follows:The constants and exponents C, a, b, c and d can be determined by the method of least squares. The first order linear model, developed from the above functional relationship using least squares method, can be represented as follows:where Y1 is the estimated response based on the first-order equation, Y is the measured surface roughness on a logarithmic scale, x0 = 1 (dummy variable), x1, x2, x3 and x4 are logarithmic transformations of cutting speed, feed rate, radial rake angle and nose radiusrespectively, ∈is the experimental error and b values are the estimates of corresponding parameters.The general second order polynomial response is as given below:where Y2 is the estimated response based on the second order equation. The parameters, i.e. b0, b1, b2, b3, b4, b12, b23, b14, etc. are to be estimated by the method of least squares. Validity of the selected model used for optimizing the process parameters has been tested with the help of statistical tests, such as F-test, chi square test, etc. [10].3.2 Optimization using genetic algorithmsMost of the researchers have used traditional optimization techniques for solving machining problems. The traditional methods of optimization and search do not fare well over a broad spectrum of problem domains. Traditional techniques are not efficient when the practical search space is too large. These algorithms are not robust. They are inclined to obtain a local optimal solution. Numerous constraints and number of passes make the machining optimization problem more complicated. So, it was decided to employ genetic algorithms as an optimization technique. GA come under the class of non-traditional search and optimization techniques. GA are different from traditional optimization techniques in the following ways:1.GA work with a coding of the parameter set, not the parameter themselves.2.GA search from a population of points and not a single point.3.GA use information of fitness function, not derivatives or other auxiliary knowledge.4.GA use probabilistic transition rules not deterministic rules.5.It is very likely that the expected GA solution will be the global solution.Genetic algorithms (GA) form a class of adaptive heuristics based on principles derived from the dynamics of natural population genetics. The searching process simulates the natural evaluation of biological creatures and turns out to be an intelligent exploitation of a random search. The mechanics of a GA is simple, involving copying of binary strings. Simplicity of operation and computational efficiency are the two main attractions of the genetic algorithmic approach. The computations are carried out in three stages to get a result in one generation or iteration. The three stages are reproduction, crossover and mutation.In order to use GA to solve any problem, the variable is typically encoded into a string (binary coding) or chromosome structure which represents a possible solution to the given problem. GA begin with a population of strings (individuals) created at random. The fitness of each individual string is evaluated with respect to the given objective function. Then this initial population is operated on by three main operators – reproduction cross over and mutation– to create, hopefully, a better population. Highly fit individuals or solutions are given theopportunity to reproduce by exchanging pieces of their genetic information, in the crossover procedure, with other highly fit individuals. This produces new “offspring” solutions, which share some characteristics taken from both the parents. Mutation is often applied after crossover by altering some genes (i.e. bits) in the offspring. The offspring can either replace the whole population (generational approach) or replace less fit individuals (steady state approach). This new population is further evaluated and tested for some termination criteria. The reproduction-cross over mutation- evaluation cycle is repeated until the termination criteria are met.4 Experimental detailsFor developing models on the basis of experimental data, careful planning of experimentation is essential. The factors considered for experimentation and analysis were cutting speed, feed rate, radial rake angle and nose radius.4.1 Experimental designThe design of experimentation has a major affect on the number of experiments needed. Therefore it is essential to have a well designed set of experiments. The range of values of each factor was set at three different levels, namely low, medium and high as shown in Table 1. Based on this, a total number of 81 experiments (full factorial design), each having a combination of different levels of factors, as shown in Table 2, were carried out.The variables were coded by taking into account the capacity and limiting cutting conditions of the milling machine. The coded values of variables, to be used in Eqs. 3 and 4, were obtained from the following transforming equations:where x1 is the coded value of cutting speed (S), x2 is the coded value of the feed rate ( f ), x3 is the coded value of radial rake angle(α) and x4 is the coded value of nose radius (r).4.2 ExperimentationA high precision ‘Rambaudi Rammatic 500’ CNC milling machine, with a vertical milling head, was used for experimentation. The control system is a CNC FIDIA-12 compact. The cutting tools, used for the experimentation, were solid coated carbide end mill cutters of different radial rake angles and nose radii (WIDIA: DIA20 X FL38 X OAL 102 MM). The tools are coated with TiAlN coating. The hardness, density and transverse rupture strength are 1570 HV 30, 14.5 gm/cm3 and 3800 N/mm2 respectively.AISI 1045 steel specimens of 100×75 mm and 20 mm thickness were used in the present study. All the specimens were annealed, by holding them at 850 ◦C for one hour and then cooling them in a furnace. The chemical analysis of specimens is presented in Table 3. Thehardness of the workpiece material is 170 BHN. All the experiments were carried out at a constant axial depth of cut of 20 mm and a radial depth of cut of 1 mm. The surface roughness (response) was measured with Talysurf-6 at a 0.8 mm cut-off value. An average of four measurements was used as a response value.5 Results and discussionThe influences of cutting speed, feed rate, radial rake angle and nose radius have been assessed by conducting experiments. The variation of machining response with respect to the variables was shown graphically in Fig. 1. It is seen from these figures that of the four dependent parameters, radial rake angle has definite influence on the roughness of the surface machined using an end mill cutter. It is felt that the prominent influence of radial rake angle on the surface generation could be due to the fact that any change in the radial rake angle changes the sharpness of the cutting edge on the periphery, i.e changes the contact length between the chip and workpiece surface. Also it is evident from the plots that as the radial rake angle changes from 4◦to 16◦, the surface roughness decreases and then increases. Therefore, it may be concluded here that the radial rake angle in the range of 4◦to 10◦would give a better surface finish. Figure 1 also shows that the surface roughness decreases first and then increases with the increase in the nose radius. This shows that there is a scope for finding the optimum value of the radial rake angle and nose radius for obtaining the best possible quality of the surface. It was also found that the surface roughness decreases with an increase in cutting speed and increases as feed rate increases. It could also be observed that the surface roughness was a minimum at the 250 m/min speed, 200 mm/min feed rate, 10◦radial rake angle and 0.8 mm nose radius. In order to understand the process better, the experimental results can be used to develop mathematical models using RSM. In this work, a commercially available mathematical software package (MATLAB) was used for the computation of the regression of constants and exponents.5.1 The roughness modelUsing experimental results, empirical equations have been obtained to estimate surface roughness with the significant parameters considered for the experimentation i.e. cutting speed, feed rate, radial rake angle and nose radius. The first order model obtained from the above functional relationship using the RSM method is as follows:The transformed equation of surface roughness prediction is as follows:Equation 10 is derived from Eq. 9 by substituting the coded values of x1, x2, x3 and x4 in termsof ln s, ln f , lnαand ln r. The analysis of the variance (ANOV A) and the F-ratio test have been performed to justify the accuracy of the fit for the mathematical model. Since the calculated values of the F-ratio are less than the standard values of the F-ratio for surface roughness as shown in Table 4, the model is adequate at 99% confidence level to represent the relationship between the machining response and the considered machining parameters of the end milling process.The multiple regression coefficient of the first order model was found to be 0.5839. This shows that the first order model can explain the variation in surface roughness to the extent of 58.39%. As the first order model has low predictability, the second order model has been developed to see whether it can represent better or not.The second order surface roughness model thus developed is as given below:where Y2 is the estimated response of the surface roughness on a logarithmic scale, x1, x2, x3 and x4 are the logarithmic transformation of speed, feed, radial rake angle and nose radius. The data of analysis of variance for the second order surface roughness model is shown in Table 5.Since F cal is greater than F0.01, there is a definite relationship between the response variable and independent variable at 99% confidence level. The multiple regression coefficient of the second order model was found to be 0.9596. On the basis of the multiple regression coefficient (R2), it can be concluded that the second order model was adequate to represent this process. Hence the second order model was considered as an objective function for optimization using genetic algorithms. This second order model was also validated using the chi square test. The calculated chi square value of the model was 0.1493 and them tabulated value at χ2 0.005 is 52.34, as shown in Table 6, which indicates that 99.5% of the variability in surface roughness was explained by this model.Using the second order model, the surface roughness of the components produced by end milling can be estimated with reasonable accuracy. This model would be optimized using genetic algorithms (GA).5.2 The optimization of end millingOptimization of machining parameters not only increases the utility for machining economics, but also the product quality toa great extent. In this context an effort has been made to estimate the optimum tool geometry and machining conditions to produce the best possible surface quality within the constraints.The constrained optimization problem is stated as follows: Minimize Ra using the model given here:where xil and xiu are the upper and lower bounds of process variables xi and x1, x2, x3, x4 are logarithmic transformation of cutting speed, feed, radial rake angle and nose radius.The GA code was developed using MATLAB. This approach makes a binary coding system to represent the variables cutting speed (S), feed rate ( f ), radial rake angle (α) and nose radius (r), i.e. each of these variables is represented by a ten bit binary equivalent, limiting the total string length to 40. It is known as a chromosome. The variables are represented as genes (substrings) in the chromosome. The randomly generated 20 such chromosomes (population size is 20), fulfilling the constraints on the variables, are taken in each generation. The first generation is called the initial population. Once the coding of the variables has been done, then the actual decoded values for the variables are estimated using the following formula: where xi is the actual decoded value of the cutting speed, feed rate, radial rake angle and nose radius, x(L) i is the lower limit and x(U) i is the upper limit and li is the substring length, which is equal to ten in this case.Using the present generation of 20 chromosomes, fitness values are calculated by the following transformation:where f(x) is the fitness function and Ra is the objective function.Out of these 20 fitness values, four are chosen using the roulette-wheel selection scheme. The chromosomes corresponding to these four fitness values are taken as parents. Then the crossover and mutation reproduction methods are applied to generate 20 new chromosomes for the next generation. This processof generating the new population from the old population is called one generation. Many such generations are run till the maximum number of generations is met or the average of four selected fitness values in each generation becomes steady. This ensures that the optimization of all the variables (cutting speed, feed rate, radial rake angle and nose radius) is carried out simultaneously. The final statistics are displayed at the end of all iterations. In order to optimize the present problem using GA, the following parameters have been selected to obtain the best possible solution with the least computational effort: Table 7 shows some of the minimum values of the surface roughness predicted by the GA program with respect to input machining ranges, and Table 8 shows the optimum machining conditions for the corresponding minimum values of the surface roughness shown in Table 7. The MRR given in Table 8 was calculated bywhere f is the table feed (mm/min), aa is the axial depth of cut (20 mm) and ar is the radial depth of cut (1 mm).It can be concluded from the optimization results of the GA program that it is possible toselect a combination of cutting speed, feed rate, radial rake angle and nose radius for achieving the best possible surface finish giving a reasonably good material removal rate. This GA program provides optimum machining conditions for the corresponding given minimum values of the surface roughness. The application of the genetic algorithmic approach to obtain optimal machining conditions will be quite useful at the computer aided process planning (CAPP) stage in the production of high quality goods with tight tolerances by a variety of machining operations, and in the adaptive control of automated machine tools. With the known boundaries of surface roughness and machining conditions, machining could be performed with a relatively high rate of success with the selected machining conditions.6 ConclusionsThe investigations of this study indicate that the parameters cutting speed, feed, radial rake angle and nose radius are the primary actors influencing the surface roughness of medium carbon steel uring end milling. The approach presented in this paper provides n impetus to develop analytical models, based on experimental results for obtaining a surface roughness model using the response surface methodology. By incorporating the cutter geometry in the model, the validity of the model has been enhanced. The optimization of this model using genetic algorithms has resulted in a fairly useful method of obtaining machining parameters in order to obtain the best possible surface quality.中文翻译选择最佳工具,几何形状和切削条件利用表面粗糙度预测模型端铣摘要:刀具几何形状对工件表面质量产生的影响是人所共知的,因此,任何成型面端铣设计应包括刀具的几何形状。
机械设计与制造毕业设计论文中英文翻译外文翻译
毕业设计(论文)外文翻译如何延长轴承寿命摘要:自然界苛刻的工作条件会导致轴承的失效,但是如果遵循一些简单的规则,轴承正常运转的机会是能够被提高的。
在轴承的使用过程当中,过分的忽视会导致轴承的过热现象,也可能使轴承不能够再被使用,甚至完全的破坏。
但是一个被损坏的轴承,会留下它为什么被损坏的线索。
通过一些细致的侦察工作,我们可以采取行动来避免轴承的再次失效。
关键词:轴承失效寿命轴承(“Bearing”,日本人称“轴受”)是在机械传动过程中起固定和减小载荷摩擦系数的部件。
也可以说,当其它机件在轴上彼此产生相对运动时,用来降低动力传递过程中的摩擦系数和保持轴中心位置固定的机件。
轴承是当代机械设备中一种举足轻重的零部件。
它的主要功能是支撑机械旋转体,用以降低设备在传动过程中的机械载荷摩擦系数。
按运动元件摩擦性质的不同,轴承可分为滚动轴承和滑动轴承两类。
1.轴承寿命的基本概念根据最新的轴承疲劳寿命理论,一只设计优秀、材质卓越、制造精良而且安装正确的轴承,只要其承受的负荷足够轻松(不大于该轴承相应的某个持久性极限负荷值),则这个轴承的材料将永远不会产生疲劳损坏。
因此,只要轴承的工作环境温度适宜而且变化幅度不大,绝对无固体尘埃、有害气体和水分侵入轴承,轴承的润滑充分而又恰到好处,润滑剂绝对纯正而无杂质,并且不会老化变质,则这个轴承将会无限期地运转下去。
这个理论的重大意义不仅在于它提供了一个比ISO寿命方程更为可靠的预测现代轴承寿命的工具,而且在于它展示了所有轴承的疲劳寿命都有着可观的开发潜力,并展示了开发这种潜力的途径,因而对轴承产品的开发、质量管理和应用技术有着深远的影响。
但是,轴承的无限只有在实验室的条件下才有可能“实现”,而这样的条件对于在一定工况下现场使用的轴承来说,既难办到也太昂贵。
现场使用轴承,其工作负荷往往大于其相应的疲劳持久性极限负荷,在工作到一定的期限后,或晚或早总会由于本身材料达致电疲劳极限,产生疲劳剥落而无法继续使用。
机械加工零件的工艺及夹具设计方案(中英文对照)
机械加工零件的工艺及夹具设计摘要:本文对机械加工零件的结构和工艺进行了分析,确定了机械加工工艺路线,夹具在机械加工中所占的地位和重要性,以及夹具设计。
随着科学的日益发展进步和国家产业政策的调整,工程机械行业已成为没有政策壁垒的完全竞争行业关键词:技术背景/发展趋势/工序/定位方案1 机械加工历史背景及其意义机械制造业是一个古老而永远充满生命力的行业。
随着现代工业的发展,对机械产品的要求越来越高,机械制造工艺也在日新月异地发展。
自新中国成立以来,我国的制造技术与制造业得到了长足发展,一个具有相当规模和一定技术基础的机械工业体系基本形成。
改革开放二十多年来,我国制造业充分利用国内国外两方面的技术资源,有计划地推进企业的技术改造,引导企业走依靠科技进步的道路,使制造技术、产品质量和水平及经济效益发生了显著变化,为推动国民经济的发展做出了很大的贡献。
尽管我国制造业的综合技术水平有了大幅度提高,但与工业发达国家相比,仍存在阶段性差距。
进入二十一世纪,我国发展经济的主导产业仍然是制造业,特别是在我国加入世贸组织后,世界的制造中心就从发达国家迁移到了亚洲,我国有廉价的劳动力和广大的消费市场,因此,我国工业要想发展,就需要有相应的技术和设备来支持。
机械工业是国民经济的装备工业;是科学技术物化的基础;是高新技术产业化的载体;是国防建设的基础;是实现经济快速增长的重要支柱;也是为提高人民生活质量、提供消费类机电产品的供应工业。
它对国民经济运行的质量和效益、产业结构的调整和优化具有极其重要的作用。
2 机械行业的现状及发展趋势随着社会的发展,各种机械逐渐运用到各个行业中,不管是在农用、军用、工用等方面,离开了机械的操作就谈不上效率,因此,从某中角度上来说,一个国家的经济实力、社会地位,和机械行业的发展是密不可分的。
各工业化国家经济发展的历程表明,没有强大的装备制造业,就不可能实现国民经济的工业化、现代化和信息化[3]。
发动机曲轴箱机加工工艺夹具设计毕业论文
发动机曲轴箱机加工工艺夹具设计毕业论
文
引言
本文描述了一种发动机曲轴箱夹具的设计方案,该夹具用于机加工过程中的定位和夹持操作,以保证加工精度和效率。
本文将介绍夹具的设计思路、结构、制造工艺以及使用效果的测试结果。
设计思路
夹具的设计根据曲轴箱的几何形状和加工要求,结合机加工操作的特点和工艺要求,采用了“定位-固定-夹紧”的基本夹持方式。
夹具由基座、定位导向部件、固定和夹紧部件组成。
夹具结构
整个夹具的设计与制造需要考虑以下几个因素:
- 曲轴箱的三维形状和尺寸
- 机加工工艺的需要
- 制造工艺和加工精度要求
为了减少加工难度和提高精度,夹具的制造部件应当采用数控
加工工艺,保证零件的精度。
夹具的结构应当具有可拆卸性,以方
便维修和更换配件。
制造工艺
夹具的制造工艺包括零件制造、零件装配和夹具整体调试。
首先,所有的夹具部件应当通过数控加工设备进行加工和组装。
然后,对所有的装配方式进行调试,并进行加工效果的检测。
使用效果测试
在夹具的制造和调试结束后,我们对夹具的使用效果进行了测试,测试结果显示,该夹具可以很好地满足机加工操作的需要,提
高了加工精度和效率,并具有较好的使用寿命。
总结
本文介绍了一种发动机曲轴箱机加工工艺夹具设计方案,该方案采用定位-固定-夹紧的基本夹持方式,夹具具有结构合理、制造精度高、使用寿命长等特点,并具有显著的使用效果。
3L-108空气压缩机曲轴零件的机械加工工艺及夹具设计
3L-10/8空气压缩机曲轴零件的机械加工工艺及夹具设计学生姓名:学生学号:院院系):年级专业:指导教师:目录目录摘要 (I)ABSTRACT (I)1 绪论 (1)2 零件分析 (2)2.1零件的作用 (2)2.2零件的工艺分析 (2)2.3零件加工的主要问题和工艺过程设计分析 (2)3 工艺规程设计 (5)3.1确定毛坯的制造形式 (5)3.2基面的选择 (5)3.2.1 粗基准选择 (5)3.2.2 精基准的选择 (5)3.3制定工艺路线 (5)3.4机械加工余量、工序尺寸及毛坯尺寸的确定 (7)3.5 确定切削用量及基本工时 (11)3.6 时间定额计算及生产安排 (31)4 专用夹具设计 (40)4.1加工曲拐上端面油孔夹具设计 (40)4.1.1定位基准的选择 (40)4.1.2切削力的计算与夹紧力分析 (40)4.1.3夹紧元件及动力装置确定 (41)4.1.4钻套、衬套及夹具体设计 (42)4.1.5夹具精度分析 (44)4.2加工曲拐上侧面油孔夹具设计 (45)4.2.1定位基准的选择 (45)4.2.2切削力的计算与夹紧力分析 (45)4.2.3夹紧元件及动力装置确定 (46)4.2.4钻套、衬套及夹具体设计 (47)4.2.5夹具精度分析 (48)4.3铣曲拐端面夹具设计 (49)4.3.1定位基准的选择 (49)4.3.2定位元件的设计 (49)4.3.3铣削力与夹紧力计算 (50)4.3.4对刀块和塞尺设计 (51)4 结论 (53)参考文献 (54)致谢······················································································错误!未定义书签。
泵体(II)零件机械加工工艺和专用夹具设计-外文翻译
本科生毕业设计 (论文)
外文翻译
原文标题An intelligent fixture design method based on
smart modular fixture unit
译文标题基本的加工工序—切削,镗削和铣削
作者所在系别机电工程学院
作者所在专业机械设计制造及自动化
作者所在班级
作者姓名
作者学号
指导教师姓名
指导教师职称
完成时间
注:1. 指导教师对译文进行评阅时应注意以下几个方面:①翻译的外文文献与毕业设计(论文)的主题是否高度相关,并作为外文参考文献列入毕业设计(论文)的参考文献;②翻译的外文文献字数是否达到规定数量(3 000字以上);③译文语言是否准确、通顺、具有参考价值。
2. 外文原文应以附件的方式置于译文之后。
曲轴零件的机械加工工艺及夹具设计
曲轴零件的机械加工工艺及夹具设计曲轴零件是发动机中最重要的部件之一,其主要作用是将活塞的上下往复运动转化为旋转运动,从而带动汽车轮胎运动,使汽车前进。
曲轴的机械加工工艺及夹具设计对于汽车发动机的品质和性能有着至关重要的作用。
下面将为大家介绍如何进行曲轴零件的机械加工和夹具设计。
一、曲轴的机械加工工艺曲轴是一种比较复杂的零件,其加工难度较高,需要用到许多特殊的工艺。
下面将为大家介绍曲轴的机械加工工艺:1. 曲轴的材料选择:曲轴要求材料强度高、耐磨性好,所以通常选择高强度的锻造钢、铸钢等材料。
2. 曲轴的切削加工:曲轴的切削加工是一种比较复杂的加工处理方法,其加工难度和要求较高。
曲轴的加工需要使用专门的加工设备和加工工艺,如车削、铣削、磨削、钻削等等。
3. 曲轴的热处理:曲轴的加工后,需要通过热处理的方式,使其达到所需的硬度和韧性,从而提高其性能。
4. 曲轴的表面处理:曲轴的表面处理包括抛光、镀铬、陶瓷喷涂等。
这些处理不仅美观,而且有助于提高曲轴的使用寿命和性能。
二、曲轴的夹具设计曲轴的夹具是曲轴机械加工的重要工具,它们可以确保曲轴在加工过程中的稳定性和精度。
夹具的设计应该考虑以下几个因素:1. 加工特性:不同的加工方式对夹具的要求不同,应根据加工特性设计夹具。
2. 工件材质:工件的材质对夹具设计产生很大的影响。
应该选择合适的材料和加工工艺,确保夹具的刚性和精度。
3. 加工精度:曲轴是一个高精度零件,夹具设计时应该注意加工精度的要求,保证夹具的精度和稳定性。
4. 生产效率:合理的夹具设计应该能够提高生产效率,降低成本,从而提高企业的竞争力。
总之,曲轴零件的机械加工和夹具设计对于汽车发动机的性能和品质有着至关重要的作用。
只有通过正确的加工工艺和夹具设计,才能制造出质量更高、性能更优的曲轴,满足汽车发动机的需求。
中英文文献翻译-切削加工工序和夹具设计
英文原文Cutting process and fixture designMachine tools have evolved from the early foot-powered lathes of the Egyptians and John Wilkinson's boring mill. They are designed to provide rigid support for both the workpiece and the cutting tool and can precisely control their relative positions and the velocity of the tool with respect to the workpiece. Basically, in metal cutting, a sharpened wedge-shaped tool removes a rather narrow strip of metal from the surface of a ductile workpiece in the form of a severely deformed chip. The chip is a waste product that is considerably shorter than the workpiece from which it came but with a corresponding increase in thickness of the uncut chip. The geometrical shape of workpiece depends on the shape of the tool and its path during the machining operation.Most machining operations produce parts of differing geometry. If a rough cylindrical workpiece revolves about a central axis and the tool penetrates beneath its surface and travels parallel to the center of rotation, a surface of revolution is produced, and the operation is called turning. If a hollow tube is machined on the inside in a similar manner, the operation is called boring. Producing an external conical surface uniformly varying diameter is called taper turning, if the tool point travels in a path of varying radius, a contoured surface like that of a bowling pin can be produced; or, if the piece is short enough and the support is sufficiently rigid, a contoured surface could be produced by feeding a shaped tool normal to the axis of rotation. Short tapered or cylindrical surfaces could also be contour formed.Flat or plane surfaces are frequently required. They can be generated by radial turning or facing, in which the tool point moves normal to the axis of rotation. In other cases, it is more convenient to hold the workpiece steady and reciprocate the tool across it in a series of straight-line cuts with a crosswise feed increment before each cutting stroke. This operation is called planning and is carried out on a shaper. For larger pieces it is easier to keep the tool stationary and draw the workpiece under it as in planning. The tool is fed at each reciprocation. Contoured surfaces can be produced by using shaped tools.Multiple-edged tools can also be used. Drilling uses a twin-edged fluted tool for holes with depths up to 5 to 10 times the drill diameter. Whether thedrill turns or the workpiece rotates, relative motion between the cutting edge and the workpiece is the important factor. In milling operations a rotary cutter with a number of cutting edges engages the workpiece. Which moves slowly with respect to the cutter. Plane or contoured surfaces may be produced, depending on the geometry of the cutter and the type of feed. Horizontal or vertical axes of rotation may be used, and the feed of the workpiece may be in any of the three coordinate directions.Basic Machine ToolsMachine tools are used to produce a part of a specified geometrical shape and precise I size by removing metal from a ductile material in the form of chips. The latter are a waste product and vary from long continuous ribbons of a ductile material such as steel, which are undesirable from a disposal point of view, to easily handled well-broken chips resulting from cast iron. Machine tools perform five basic metal-removal processes: I turning, planning, drilling, milling, and grinding. All other metal-removal processes are modifications of these five basic processes. For example, boring is internal turning; reaming, tapping, and counter boring modify drilled holes and are related to drilling; bobbing and gear cutting are fundamentally milling operations; hack sawing and broaching are a form of planning and honing; lapping, super finishing. Polishing and buffing are variants of grinding or abrasive removal operations. Therefore, there are only four types of basic machine tools, which use cutting tools of specific controllable geometry: 1. lathes, 2. planers, 3. drilling machines, and 4. milling machines. The grinding process forms chips, but the geometry of the abrasive grain is uncontrollable.The amount and rate of material removed by the various machining processes may be I large, as in heavy turning operations, or extremely small, as in lapping or super finishing operations where only the high spots of a surface are removed.A machine tool performs three major functions: 1. it rigidly supports the workpiece or its holder and the cutting tool; 2. it provides relative motion between the workpiece and the cutting tool; 3. it provides a range of feeds and speeds usually ranging from 4 to 32 choices in each case.Speed and Feeds in MachiningSpeeds, feeds, and depth of cut are the three major variables for economical machining. Other variables are the work and tool materials, coolant and geometry of the cutting tool. The rate of metal removal and power required for machining depend upon these variables.The depth of cut, feed, and cutting speed are machine settings that must be established in any metal-cutting operation. They all affect the forces, the power, and the rate of metal removal. They can be defined by comparing them to the needle and record of a phonograph. The cutting speed (V) is represented by the velocity of- the record surface relative to the needle in the tone arm at any instant. Feed is represented by the advance of the needle radially inward per revolution, or is the difference in position between two adjacent grooves. The depth of cut is the penetration of the needle into the record or the depth of the grooves.Turning on Lathe CentersThe basic operations performed on an engine lathe are illustrated. Those operations performed on external surfaces with a single point cutting tool are called turning. Except for drilling, reaming, and lapping, the operations on internal surfaces are also performed by a single point cutting tool.All machining operations, including turning and boring, can be classified as roughing, finishing, or semi-finishing. The objective of a roughing operation is to remove the bulk of the material as rapidly and as efficiently as possible, while leaving a small amount of material on the work-piece for the finishing operation. Finishing operations are performed to obtain the final size, shape, and surface finish on the workpiece. Sometimes a semi-finishing operation will precede the finishing operation to leave a small predetermined and uniform amount of stock on the work-piece to be removed by the finishing operation.Generally, longer workpieces are turned while supported on one or two lathe centers. Cone shaped holes, called center holes, which fit the lathe centers are drilled in the ends of the workpiece-usually along the axis of the cylindrical part. The end of the workpiece adjacent to the tailstock is always supported by a tailstock center, while the end near the headstock may be supported by a headstock center or held in a chuck. The headstock end of the workpiece may be held in a four-jaw chuck, or in a type chuck. This method holds the workpiece firmly and transfers the power to the workpiece smoothly; the additional support to the workpiece provided by the chuck lessens the tendency for chatter to occur when cutting. Precise results can be obtained with this method if care is taken to hold the workpiece accurately in the chuck.Very precise results can be obtained by supporting the workpiece between two centers. A lathe dog is clamped to the workpiece; together they are driven by a driver plate mounted on the spindle nose. One end of the Workpiece is mecained;then the workpiece can be turned around in the lathe to machine the other end. The center holes in the workpiece serve as precise locating surfaces as well as bearing surfaces to carry the weight of the workpiece and to resist the cutting forces. After the workpiece has been removed from the lathe for any reason, the center holes will accurately align the workpiece back in the lathe or in another lathe, or in a cylindrical grinding machine. The workpiece must never be held at the headstock end by both a chuck and a lathe center. While at first thought this seems like a quick method of aligning the workpiece in the chuck, this must not be done because it is not possible to press evenly with the jaws against the workpiece while it is also supported by the center. The alignment provided by the center will not be maintained and the pressure of the jaws may damage the center hole, the lathe center, and perhaps even the lathe spindle. Compensating or floating jaw chucks used almost exclusively on high production work provide an exception to the statements made above. These chucks are really work drivers and cannot be used for the same purpose as ordinary three or four-jaw chucks.While very large diameter workpieces are sometimes mounted on two centers, they are preferably held at the headstock end by faceplate jaws to obtain the smooth power transmission; moreover, large lathe dogs that are adequate to transmit the power not generally available, although they can be made as a special. Faceplatejaws are like chuck jaws except that they are mounted on a faceplate, which has less overhang from the spindle bearings than a large chuck would have.I ntroduction of MachiningMachining as a shape-producing method is the most universally used and the most important of all manufacturing processes. Machining is a shape-producing process in which a power-driven device causes material to be removed in chip form. Most machining is done with equipment that supports both the work piece and cutting tool although in some cases portable equipment is used with unsupported workpiece.Low setup cost for small Quantities. Machining has two applications in manufacturing. For casting, forging, and press working, each specific shape to be produced, even one part, nearly always has a high tooling cost. The shapes that may he produced by welding depend to a large degree on the shapes of raw material that are available. By making use of generally high cost equipment but without special tooling, it is possible, by machining; to start with nearly any form of raw material, so tong as the exterior dimensions are great enough, and produce any desired shape from any material. Therefore .machining is usually the preferred method for producing one or a few parts, even when the design of the part would logically lead to casting, forging or press working if a high quantity were to be produced.Close accuracies, good finishes. The second application for machining is based on the high accuracies and surface finishes possible. Many of the parts machined in low quantities would be produced with lower but acceptable tolerances if produced in high quantities by some other process. On the other hand, many parts are given their general shapes by some high quantity deformation process and machined only on selected surfaces where high accuracies are needed. Internal threads, for example, are seldom produced by any means other than machining and small holes in press worked parts may be machined following the press working operations.Primary Cutting ParametersThe basic tool-work relationship in cutting is adequately described by means of four factors: tool geometry, cutting speed, feed, and depth of cut.The cutting tool must be made of an appropriate material; it must be strong, tough, hard, and wear resistant. The tool s geometry characterized by planes and angles, must be correct for each cutting operation. Cutting speed is the rate at which the work surface passes by the cutting edge. It may be expressed in feet per minute.For efficient machining the cutting speed must be of a magnitude appropriate to the particular work-tool combination. In general, the harder the work material, the slower the speed.Feed is the rate at which the cutting tool advances into the workpiece. "Where the workpiece or the tool rotates, feed is measured in inches per revolution. When the tool or the work reciprocates, feed is measured in inches per stroke, Generally, feed varies inversely with cutting speed for otherwise similar conditions.The depth of cut, measured inches is the distance the tool is set into the work. It is the width of the chip in turning or the thickness of the chip in a rectilinear cut. In roughing operations, the depth of cut can be larger than for finishing operations.The Effect of Changes in Cutting Parameters on Cutting TemperaturesIn metal cutting operations heat is generated in the primary and secondary deformation zones and these results in a complex temperature distribution throughout the tool, workpiece and chip. A typical set of isotherms is shown in figure where it can be seen that, as could be expected, there is a very large temperature gradient throughout the width of the chip as the workpiece material is sheared in primary deformation and there is a further large temperature in the chip adjacent to the face as the chip is sheared in secondary deformation. This leads to a maximum cutting temperature a short distance up the face from the cutting edge and a small distance into the chip.Since virtually all the work done in metal cutting is converted into heat, it could be expected that factors which increase the power consumed per unit volume of metal removed will increase the cutting temperature. Thus an increase in the rake angle, all other parameters remaining constant, will reduce the power per unit volume of metal removed and the cutting temperatures will reduce. When considering increase in unreformed chip thickness and cutting speed the situation is more complex. An increase in undeformed chip thicknesstends to be a scale effect where the amounts of heat which pass to the workpiece, the tool and chip remain in fixed proportions and the changes in cutting temperature tend to be small. Increase in cutting speed; however, reduce the amount of heat which passes into the workpiece and this increase the temperature rise of the chip m primary deformation. Further, the secondary deformation zone tends to be smaller and this has the effect of increasing the temperatures in this zone. Other changes in cutting parameters have virtually no effect on the power consumed per unit volume of metal removed and consequently have virtually no effect on the cutting temperatures. Since it has been shown that even small changes in cutting temperature have a significant effect on tool wear rate it is appropriate to indicate how cutting temperatures can be assessed from cutting data.The most direct and accurate method for measuring temperatures in high -speed-steel cutting tools is that of Wright &. Trent which also yields detailed information on temperature distributions in high-speed-steel cutting tools. The technique is based on the metallographic examination of sectioned high-speed-steel tools which relates microstructure changes to thermal history.Trent has described measurements of cutting temperatures and temperature distributions for high-speed-steel tools when machining a wide range of workpiece materials. This technique has been further developed by using scanning electron microscopy to study fine-scale microstructure changes arising from over tempering of the tempered martens tic matrix of various high-speed-steels. This technique has also been used to study temperature distributions in both high-speed -steel single point turning tools and twist drills.Wears of Cutting ToolDiscounting brittle fracture and edge chipping, which have already been dealt with, tool wear is basically of three types. Flank wear, crater wear, and notch wear. Flank wear occurs on both the major and the minor cutting edges. On the major cutting edge, which is responsible for bulk metal removal, these results in increased cutting forces and higher temperatures which if left unchecked can lead to vibration of the tool and workpiece and a condition where efficient cutting can no longer take place. On the minor cutting edge, which determines workpiece size and surface finish, flank wear can result in an over sized product which has poor surface finish. Under most practical cutting conditions, the tool will fail due to major flank wear before the minor flank wear is sufficiently large to result in the manufacture of an unacceptable component.Because of the stress distribution on the tool face, the frictional stress in the region of sliding contact between the chip and the face is at a maximum at the start of the sliding contact region and is zero at the end. Thus abrasive wear takes place in this region with more wear taking place adjacent to the seizure region than adjacent to the point at which the chip loses contact with the face. This result in localized pitting of the tool face some distance up the face which is usually referred to as catering and which normally has a section in the form of a circular arc. In many respects and for practical cutting conditions, crater wear is a less severe form of wear than flank wear and consequently flank wear is a more common tool failure criterion. However, since various authors have shown that the temperature on the face increases more rapidly with increasing cutting speed than the temperature on the flank, and since the rate of wear of any type is significantly affected by changes in temperature, crater wear usually occurs at high cutting speeds.At the end of the major flank wear land where the tool is in contact with the uncut workpiece surface it is common for the flank wear to be more pronounced than along the rest of the wear land. This is because of localised effects such as a hardened layer on the uncut surface caused by work hardening introduced by a previous cut, an oxide scale, and localised high temperatures resulting from the edge effect. This localised wear is usually referred to as notch wear and occasionally is very severe. Although the presence of the notch will not significantly affect the cutting properties of the tool, the notch is often relatively deep and if cutting were to continue there would be a good chance that the tool would fracture.If any form of progressive wear allowed to continue, dramatically and the tool would fail catastrophically, i. e. the tool would be no longer capable of cutting and, at best, the workpiece would be scrapped whilst, at worst, damage could be caused to the machine tool. For carbide cutting tools and for all types of wear, the tool is said to have reached the end of its useful life long before the onset of catastrophic failure. For high-speed-steel cutting tools, however, where the wear tends to be non-uniform it has been found that the most meaningful and reproducible results can be obtained when the wear is allowed to continue to the onset ofcatastrophic failure even though, of course, in practice a cutting time far less than that to failure would be used. The onset of catastrophic failure is characterized by one of several phenomena, the most common being a sudden increase in cutting force, the presence of burnished rings on the workpiece, and a significant increase in the noise level.Mechanism of Surface Finish ProductionThere are basically five mechanisms which contribute to the production of a surface which have been machined. These are:(l) The basic geometry of the cutting process. In, for example, single point turning the tool will advance a constant distance axially per revolution of the work price and the resultant surface will have on it, when viewed perpendicularly to the direction of tool feed motion, a series of cusps which will have a basic form which replicates the shape of the tool in cut.(2) The efficiency of the cutting operation. It has already been mentioned that cutting with unstable built-up-edges will produce a surface which contains hard built-up-edge fragments which will result in a degradation of the surface finish. It can also be demonstrated that cutting under adverse conditions such as apply when using large feeds small rake angles and low cutting speeds, besides producing conditions which lead to unstable built-up-edge production, the cutting process itself can become unstable and instead of continuous shear occurring in the shear zone, tearing takes place, discontinuous chips of uneven thickness are produced, and the resultant surface is poor. This situation is particularly noticeable when machining very ductile materials such as copper and aluminum.(3) The stability of the machine tool. Under some combinations of cutting conditions; workpiece size, method of clamping ,and cutting tool rigidity relative to the machine tool structure, instability can be set up in the tool which causes it to vibrate. Under some conditions this vibration will reach and maintain steady amplitude whilst under other conditions the vibration will built up and unless cutting is stopped considerable damage to both the cutting tool and workpiece may occur. This phenomenon is known as chatter and in axial turning is characterized by long pitch helical bands on the workpiece surface and short pitch undulations on the transient machined surface.(4)The effectiveness of removing swarf. In discontinuous chip production machining, such as milling or turning of brittle materials, it is expected that the chip (swarf) will leave the cutting zone either under gravity or with the assistance of a jet of cutting fluid and that they will not influence the cut surface in any way. However, when continuous chip production is evident, unless steps are taken to control the swarf it is likely that it will impinge on the cut surface and mark it. Inevitably, this marking besides looking.(5)The effective clearance angle on the cutting tool. For certain geometries of minor cutting edge relief and clearance angles it is possible to cut on the major cutting edge and burnish on the minor cutting edge. This can produce a good surface finish but, of course, it is strictly a combination of metal cutting and metal forming and is not to be recommended as a practical cutting method. However, due to cutting tool wear, these conditions occasionally arise and lead to a marked change in the surface characteristics.Limits and TolerancesMachine parts are manufactured so they are interchangeable. In other words, each part of a machine or mechanism is made to a certain size and shape so will fit into any other machine or mechanism of the same type. To make the part interchangeable, each individual part must be made to a size that will fit the mating part in the correct way. It is not only impossible, but also impractical to make many parts to an exact size. This is because machines are not perfect, and the tools become worn. A slight variation from the exact size is always allowed. The amount of this variation depends on the kind of part being manufactured. For examples part might be made 6 in. long with a variation allowed of 0.003 (three-thousandths) in. above and below this size. Therefore, the part could be 5.997 to 6.003 in. and still be the correct size. These are known as the limits. The difference between upper and lower limits is called the tolerance.A tolerance is the total permissible variation in the size of a part.The basic size is that size from which limits of size arc derived by the application of allowances and tolerances.Sometimes the limit is allowed in only one direction. This is known as unilateral tolerance.Unilateral to learning is a system of dimensioning where the tolerance (that is variation) is shown in only one direction from the nominal size. Unilateral to learning allow the changing of tolerance on a hole or shaft without seriously affecting the fit.When the tolerance is in both directions from the basic size it is known as a bilateral tolerance (plus and minus).Bilateral to learning is a system of dimensioning where the tolerance (that is variation) is split and is shown on either side of the nominal size. Limit dimensioning is a system of dimensioning where only the maximum and minimum dimensions arc shown. Thus, the tolerance is the difference between these two dimensions.Surface Finishing and Dimensional ControlProducts that have been completed to their proper shape and size frequently require some type of surface finishing to enable them to satisfactorily fulfill their function. In some cases, it is necessary to improve the physical properties of the surface material for resistance to penetration or abrasion. In many manufacturing processes, the product surface is left with dirt .chips, grease, or other harmful material upon it. Assemblies that are made of different materials, or from the same materials processed in different manners, may require some special surface treatment to provide uniformity of appearance.Surface finishing may sometimes become an intermediate step processing. For instance, cleaning and polishing are usually essential before any kind of plating process. Some of the cleaning procedures are also used for improving surface smoothness on mating parts and for removing burrs and sharp corners, which might be harmful in later use. Another important need for surface finishing is for corrosion protection in a variety of: environments. The type of protection procedure will depend largely upon the anticipated exposure, with due consideration to the material being protected and the economic factors involved.Satisfying the above objectives necessitates the use of main surface-finishing methods that involve chemical change of the surface mechanical work affecting surface properties, cleaning by a variety of methods, and the application of protective coatings, organic and metallic.In the early days of engineering, the mating of parts was achieved by machining one part as nearly as possible to the required size, machining the mating part nearly to size, and then completing its machining, continually offering the other part to it, until the desired relationship was obtained. If it was inconvenient to offer one part to the other part during machining, the final work was done at the bench by a fitter, who scraped the mating parts until the desired fit was obtained, the fitter therefore being a 'fitter' in the literal sense. J It is obvious that the two parts would have to remain together, and m the event of one having to be replaced, the fitting would have to be done all over again. In these days, we expect to be able to purchase a replacement for a broken part, and for it to function correctly without the need for scraping and other fitting operations.When one part can be used 'off the shelf' to replace another of the same dimension and material specification, the parts are said to be interchangeable. A system of interchangeability usually lowers the production costs as there is no need for an expensive, 'fiddling' operation, and it benefits the customer in the event of the need to replace worn parts.Automatic Fixture DesignTraditional synchronous grippers for assembly equipment move parts to the gripper center-line, assuring that the parts will be in a known position after they arc picked from a conveyor or nest. However, in some applications, forcing the part to the center-line may damage cither the part or equipment. When the part is delicate and a small collision can result in scrap, when its location is fixed by a machine spindle , or when tolerances are tight, it is preferable to make a gripper comply with the position of the part, rather than the other way around. For these tasks, zaytran Inc. Of Elyria, Ohio, has created the GPN series of non- synchronous, compliant grippers. Because the force and synchronizations systems of the grippers are independent, the synchronization system can be replaced by a precision slide system without affecting gripper force. Gripper sizes range from 51b gripping force and 0.2 in. stroke to 40Glb gripping force and 6in stroke. Grippers。
曲轴的加工工艺及夹具设计外文翻译
毕业设计外文翻译题目曲轴的加工工艺及夹具设计学院航海学院专业轮机工程学生佟宝诚学号********指导教师彭中波重庆交通大学2014年Proceedings of IMECE20082008 ASME International Mechanical Engineering Congress and ExpositionOctober 31-November 6, 2008, Boston, Massachusetts, USAIMECE2008-67447MULTI-OBJECTIVE SYSTEM OPTIMIZATION OF ENGINE CRANKSHAFTS USINGAN INTEGRATION APPROACHAlbert Albers/IPEK Institute of Product DevelopmentUniversity of Karlsruhe GermanyNoel Leon/CIDyT Center for Innovation andDesignMonterrey Institute of Technology,MexicoHumberto Aguayo/CIDyT Center forInnovation and Design,Monterrey Institute ofTechnology, MexicoThomas Maier/IPEK Institute of Product DevelopmentUniversity of Karlsruhe GermanyABSTRACTThe ever increasing computer capabilities allow faster analysis in the field of Computer Aided Design and Engineering (CAD & CAE). CAD and CAE systems are currently used in Parametric and Structural Optimization to find optimal topologies and shapes of given parts under certain conditions. This paper describes a general strategy to optimize the balance of a crankshaft, using CAD and CAE software integrated with Genetic Algorithms (GAs) via programming in Java. An introduction to the groundings of this strategy is made among different tools used for its implementation. The analyzed crankshaft is modeled in commercial parametric 3D CAD software. CAD is used for evaluating the fitness function (the balance) and to make geometric modifications. CAE is used for evaluating dynamic restrictions (the eigenfrequencies). A Java interface is programmed to link the CAD model to the CAE software and to the genetic algorithms. In order to make geometry modifications toour case study, it was decided to substitute the profile of the counterweights with splines from its original “arc-shaped” design. The variation of the splined profile via control points results in an imbalanceresponse. The imbalance of the crankshaft was defined as an independent objective function during a first approach, followed by a Pareto optimization of the imbalance from both correction planes, plus the curvature of the profile of the counterweights as restrictions for material flow during forging. The natural frequency was considered as an additional objective function during a second approach. The optimization process runs fully automated and the CAD program is on hold waiting for new set of parameters to receive and process, saving computing time, which is otherwise lost during the repeated startup of the cad application.The development of engine crankshafts is subject to a continuous evolution due to market pressures. Fast market developments push the increase of power, fuel economy, durability and reliability of combustion engines, and calls for reduction of size, weight, vibration and noise, cost, etc. Optimized engine components are therefore required if competitive designs must be attained. Due to this conditions, crankshafts, which are one of the most analyzed engine components, are required to be improved [1]. One of these improvements relies on material composition, as companies that develop combustion engines have expressed their intentions to change actual nodular steel crankshafts from their engines, to forged steel crankshafts. Another important direction of improvement is the optimization of its geometrical characteristics. In particular for this paper is the imbalance, first Eigen-frequency and the forge-ability. Analytical tools can greatly enhance the understanding of the physical phenomena associated with the mentioned characteristics and can be automated to do programmed tasks that an engineer requires for optimizing a design [2].The goals of the present research are: to construct a strategy for the development of engine crankshafts based on the integration of: CAD and CAE (Computer Aided Design &Engineering) software to model and evaluate functionalparameters, Genetic Algorithms as the optimization method, the use of splines for shape construction and Java language programming for integration of the systems. Structural optimization under these conditions allows computers to work in anautomated environment and the designer to speed up and improve the traditional design process. The specific requirements to be satisfied by the strategies are: Approach the target of imbalance of a V6 engine crankshaft, without affecting either its weight or itsmanufacturability.Develop interface programming that allows integration of the different software: CAD for modeling and geometric evaluations, CAE for simulation analysis and evaluation ,Genetic Algorithms for optimization and search for alternatives .Obtain new design concepts for the shape of the counterweights that help the designer to develop a better crankshaft in terms of functionality more rapidly than with the use of a “manual” approachShape optimization with genetic algorithmsGenetic Algorithms (GAs) are adaptive heuristic search algorithms (stochastic search techniques) based on the ideas of evolutionary natural selection and genetics [3]. Shape optimization based on genetic algorithm (GA), or based on evolutionary algorithms (EA) in general, is a relatively new area of research. The foundations of GAs can be found in a few articles published before 1990 [4]. After 1995 a large number of articles about investigation and applications have been published, including a great amount of GA-based geometrical boundary shape optimization cases. The interest towards research in evolutionary shape optimization techniques has just started to grow, including one of the most promising areas for EA-based shape optimization applications: mechanical engineering. There are applications for shape determination during design of machine components and for optimization of functional performance of these the components, e.g. antennas [5], turbine blades [6], etc. In the ield of mechanical engineering, methods for structural and topological optimization based on evolutionary algorithms are used to obtain optimal geometric solutions that were commonly approached only by costly and time consuming iterative process. Some examples are the computer design and optimization of cam shapes for diesel engines [7]. In this case the objective of the cam design was to minimize the vibrations of the system and to make smooth changes to a splined profile.In this article the shape optimization of a crankshaft is discussed, with focus on the geometrical development of the counterweights. The GAs are integrated with CAD and CAE systems that are currently used in Parametric and Structural Optimization to find optimal topologies and shapes of givenparts under certain conditions. Advanced CAD and CAE software have their own optimization capabilities, but are often limited to some local search algorithms, so it is decided to use genetic algorithms, such as those integrated in DAKOTA (Design Analysis Kit for Optimization Applications) [8] developed at Sandia Laboratories. DAKOTA is an optimization framework with the original goal ofproviding a common set of optimization algorithms for engineers who need to solve structural and design problems, including Genetic Algorithms. In order to make such integration, it is necessary to develop an interface to link the GAs to the CAD models and to the CAE analysis. This paper presents an approach to this task an also some approaches that can be used to build up a strategy on crankshaft design anddevelopment.Multi-objective considerations of crankshaft performanceThe crankshaft can be considered an element from where different objective functions can be derived to form an optimization problem. They represent functionalities and restrictions that are analyzed with software tools during the design process. These objective function are to be optimized (minimized or maximized) by variation of the geometry. The selected goal of the crankshaft design is to reach the imbalance target and reducing its weight and/or increasing its first eigenfrequency. The design of the crankshaft is inherently a multiobjective optimization (MO) problem. The imbalance is measured in both sides of the crankshaft so the problem is to optimize the components of a vector-valued objective function consisting of both imbalances [9]. Unlike the single-objective optimization, the solution to this problem is not a single point, but a family of points known as the Pareto-optimal set. Each point in this set is optimal in the sense that no improvement can be achieved in one objective component that does not lead to degradation in at least one of the remaining components [10].The objective functions of imbalance are also highly nonlinear. Auxiliaryinformation, like the derivatives of the objective function, is not available. The fitness-function is available only in the form of a computer model of the crankshaft, not in analytical form. Since in general our approach requires taking the objective function as a black box, and only the availability of the objective function value can be guaranteed, no further assumptions were considered. The Pareto-based optimization method, known as the Multiple Objective Genetic Algorithm (MOGA) [11], is used in the present MO problem, to finding the Pareto front among these two fitness functions.In GA’s, the natural parameter se t of the optimization problem is coded as afinite-length string. Traditionally, GA’s use binary numbers to represent such strings: a string has a finite length and each bit of a string can be either 0 or 1. By maintaining a population of solutions, GA’s c an search for many Pareto-optimal solutions in parallel. This characteristic makes GA’s very attractive for solving MO problems. The following two features are desired to solve MO problems successfully:1) the solutions obtained are Pareto-optimal and2) they are uniformly sampled from the Pareto-optimal set.NOMENCLATURECAD: Computer Aided Design; GAs: Genetic Algorithms; EA: Evolutionary Algorithms; MO: Multi-objective; MOGA: Multi-objective Genetic Algorithm; CW: Counterweight; FEM: Finite Element Method.OPTIMIZATION OF BALANCE WITH GEOMETRICALFig. 1: Imbalance graph from the original crankshaft DesignCrankshaft shape parameterizationIn order to make geometry modifications it is decided to substitute the current shape design of the crankshaft under analysis, from the original “arc-shaped” design representation of the counterweight’s profile, to a profile using spline curvesThe figure 2 shows a counterweight profile of the crankshaft.Fig. 2: Profile of a counterweight represented by a splineOptimization StrategiesThe general procedure of the strategy is described below. During the optimization loop the CAD software is automatically controlled by an optimization algorithm, i.e. by a Genetic Algorithms (GA). The y coordinates of the control points that define the splined profile of the crankshaft can be parametrically manipulated thanks to an interface programmed in JAVA. The splined profiles allow shapes to be changed by genetic algorithms because the codified control points of the splines play the role of genes. The Java interface allows the CAD software to run continually with the crankshaft model loaded in the computer memory, so that every time an individual is generated the geometry automatically adapts to the new set of parameters.Fig. 3: Profile Shapes of CW1, CW2, CW8 and CW9 from an individual in the Pareto FrontierA corresponding constraint to the optimization strategy is formulated next. An additional objective function was added: the measure of the curvature of all the splines from the profiles of counterweights. As it is known, the curvature is theinverse of the radius of an inscribed circle of the curve. In this case it was decided to integrate into the geometry the required inscribed circles and analysis features to extract the maximum curvature along the profiles of the four varyingFig. 4: Curvature in CW9 profile showing an improvedCurvatureIn the second part of this paper an additional evaluation is going to be introduced: the dynamic response of the crankshaft in order to control the first eigen frequency, with the aim of not affecting the weight. As in this first approach, the GA is going to be used to produce automatically alternative crankshaft shapes for the FEM simulator program, to run the simulator, and finally to e valuate the counterweight’s shapes on the basis of the FEM output data.SUMMARY AND CONCLUSIONSThe use of the Java interface allowed the integration of the genetic algorithm to the CAD software, in the first part of the paper, an optimization of the imbalance of a crankshaft was performed. It was possible the development of a Pareto frontier to find the closest-to-target individual. But the shapes of the counterweights were not so suitable for forging, for that reason it was necessary to introduce an additional objective function to improve the curvature of the counterweights profile. A further integration with the CAE software, as described in the second part, was performed. It was possible to improve some shapes of the crankshaft but with not so good imbalance results. The development of a new graph with the additional firsteigen-frequency objective was plotted, from which important conclusions were extracted: It is necessary to prevent the sharp edges of the counterweight’s shape byadding extra restrictions as curvature of shapes.Simulation of the forging process is required in order to define a relationship between good shapes-curvature and manufacturability. This becomes significantly important when a proposed design outside the initial shape restrictions needs to be justified in order not to affect forge ability.This paper defined the basis and the beginning of a strategy for developing crankshafts that will include the manufacturability and functionality to compile a whole Multiobjective System Optimization.ACKNOWLEDGMENTSThe authors acknowledge the support received from Tecnológico de Monterrey through Grant No. CAT043 to carry out the research reported in this paper.REFERENCES[1] Z.P. Mourelatos, “A crankshaft system model for structural dynamic analysis of internal combustion engines,” Computers & Structures, vol. 79, 2001, pp.2009-2027.[2] P. Bentley, Evolutionary Design by Computers, USA:Morgan Kaufmann, 1999.[3] D.E. Goldberg, Genetic Algorithms in Search ,Optimization and Machine Learning, USA: Addison-Wesley Longman Publishing Co., 1989.[4] C.A. Coello Coello, “A Comprehensive Survey of Evolutionary-Based Multi-objective Optimization Techniques,” Knowledge and Information Systems, vol.1, 1999, pp. 129-156.[5] B.E. Cohanim, J.N. Hew itt, and O. de Weck, “TheDesign of Radio Telescope Array Configurations using Multiobjective Optimization: Imaging Performance versus Cable Length,” astro-ph/0405183, 2004, pp. 1-42;[6] M. Olhofer, Yaochu Jin, and B. Sendh off, “Adaptiveen coding for aerodynamic shape optimization using evolution strategies,” Evolutionary Computation, Seoul: 2001, pp. 576-583.[7] J. Lampinen, “Cam shape optimization by genetical gorithm,” Computer-Aided Design, vol. 35, 2003, pp.727-737.[8] M. Eldred et al., DAKOTA, A Multilevel ParallelObject-Oriented Framework for Design Optimization, Parameter Estimation, Uncertainty Quantification, andSensitivity Analysis. Reference Manual, USA: Sandia Laboratories, 2002.[9] Y. Kang et al., “An accuracy improvement for balanci ng crankshafts,” Mechanism andMachine Theory, vol. 38,2003, pp. 1449-1467.[10] S. Obayashi, T. Tsukahara, and T. Nakamura,“Multiobjective genetic algorithm applied toaerodynamic design of cascade airfoils,” Industrial Electronics, IEEE Transactions on, vol. 47, 2000, pp.211-216.[11] C.M. Fonseca and P.J. Fleming, “An Overview of Evolutionary Algorithms in Multiobjective Optimization,” Evolutionary Computation, vol. 3, 1995,pp. 1-16[12] - ., “Comparison of Strategies forthe Optimization/Innovation o f Crankshaft Balance,”T rends in Computer Aided Innovation, USA: Springer,2007, pp. 201-210.[13] S. Rao, M echanical vibrations, USA: Addison-Wesley,1990.[14] C.A. Coello Coello, A n empirical study of evolutionary techniques for multi-objective optimization in engineering design, USA: Tulane University, 1996.[15] N. Leon-Rovira et al., “Automatic Shape Variations in3d CAD Environments,” 1st IFIP-TC5 Working Conference on Computer Aided Innovation, Germany:2005, pp. 200-210.[16] R.E. Smith, B.A. Dike, and S.A. Stegmann, “Fitness inheritance in genetic algorithms,”A CM symposium on Applied computing, USA: ACM, 1995, pp. 345-350.IMECE2008学报2008年ASME国际机械工程国会和博览会2008年10月31-11月6日,波斯顿,马赛诸塞州,美国IMECE2008-67447适用于多目标系统优化发动机曲轴(阿尔伯特·阿尔伯斯/ IPEK产品开发研究所,德国卡尔斯鲁厄大学;诺埃尔利昂/ CIDyT创新中心和设计,墨西哥蒙特雷理工学院;温贝托Aguayo / CIDyT创新中心和设计,墨西哥蒙特雷理工学院;托马斯•迈尔/ IPEK产品开发研究所,德国卡尔斯鲁厄大学)随着计算机的功能不断增加,计算机辅助设计与工程(CAD和CAE)也不断加强。
空气压缩机曲轴零件的机械加工工艺及夹具设计方案英译汉
外文翻译题 目离心泵学生姓名 冯涛专业名称 机械设计制造及其自动化指导教师 史革盟2018 年5月18日Centrifugal pumpThe concept of centrifugalCentrifugal inertia is the performance of an object, such as umbrellas on the water droplets, when the umbrella slowly rotating, the water droplets will follow the umbrella rotation, because the umbrella and the friction of water droplets to drop as the centripetal force of shiran. However, if the umbrella rotation speed, the friction enough to make water droplets in a circular motion, then drop the sport from the umbrella to the outer edge, like a rope pulling the stones to do with circular motion, if the speed is too fast, the rope will disconnect, stones will be flying out. This is the so-called centrifugal.Centrifugal pump is designed according to this theory, high-speed rotation of the impeller blades rotate driven water, throw water, so as to achieve the purpose of transportation.Good variety of centrifugal pumps, from the use can be divided into civil and industrial pumps。
曲轴零件的机械加工工艺及夹具设计
曲轴零件的机械加工工艺及夹具设计曲轴是内燃机和柴油机的重要零件之一,它是发动机输出动力的重要部件。
曲轴的设计和制造对于发动机的性能和寿命都有着重要的影响。
在曲轴的制造过程中,机械加工工艺和夹具设计也是至关重要的环节。
本文将深入分析曲轴零件的机械加工工艺及夹具设计,以期提高曲轴的制造效率和质量。
曲轴的机械加工工艺分为以下几步:1. 投料与粗车曲轴的加工是从钢锭开始的,钢锭的材质有一定的要求,需要具有较高的强度和韧性。
首先,将钢锭放入车铣机内,进行投料与粗车。
投料时需要注意钢锭的位置、角度和稳定性,粗车时还需要注意车刀的旋转速度和到达进给量的准确度。
此步是曲轴加工的第一步,关系到后续加工的顺利进行。
2. 六面加工六面加工是曲轴机械加工的第二步,即对钢锭进行六面加工,以便确定曲轴的尺寸和形状。
在这一步中,需要进行车削、铣削、钻削等各种加工方法,并使用测量工具对曲轴的尺寸进行检验,确保曲轴的精度和质量。
3. 精车曲轴的精车是机械加工中非常关键的一步,它可以提高曲轴的表面质量和尺寸精度。
在曲轴的精车过程中,需要使用砂轮进行加工,尤其需要注意砂轮的质量和尺寸的准确度。
曲轴的精车需要连续处理,以确保曲轴的表面光滑度和精度。
4. 钻削孔钻削孔是曲轴机械加工工艺的最后一步,它用于形成曲轴主轴承和连杆小头的孔洞。
在钻削孔的过程中,需要注意孔洞的直径和深度的准确度,孔洞的位置和角度的准确度,以及孔洞的表面光滑度。
曲轴的机械加工工艺需要设计合理的夹具,以确保曲轴的准确度、精度和表面质量。
在夹具设计过程中,需要考虑以下几个方面:1. 夹具的稳定性需要确保曲轴在加工的过程中不会发生晃动、掉落和变形等情况,以保证加工的精确性和安全性。
2. 夹具的垂直度夹具的垂直度需要保证在加工过程中曲轴的定位准确度和孔洞的位置和角度的准确度。
3. 夹具的尺寸精度夹具的尺寸需要与曲轴的尺寸相对应,在加工过程中确保曲轴的精确度和表面质量。
4. 夹具的耐磨性曲轴加工是连续进行的,需要保证夹具的寿命和使用效果,需要选择具有耐磨性的材料。
轴类加工工艺外文翻译、中英文翻译、外文文献翻译
ShaftSolid shafts. As a machine component a shaft is commonly a cylindrical bar that supports and rotates with devices for receiving and delivering rotary motion and torque .The crankshaft of a reciprocating engine receive its rotary motion from each of the cranks, via the pistons and connecting roads (the slider-crank mechanisms), and delivers it by means of couplings, gears, chains or belts to the transmission, camshaft, pumps, and other devices. The camshafts, driven by a gear or chain from the crankshaft, has only one receiver or input, but each cam on the shaft delivers rotary motion to the valve-actuating mechanisms.An axle is usually defined as a stationary cylindrical member on which wheels and pulleys can rotate, but the rotating shafts that drive the rear wheels of an automobile are also called axles, no doubt a carryover from horse-and-buggy days. It is common practice to speak short shafts on machines as spindles, especially tool-carrying or work-carrying shafts on machine tools.In the days when all machines in a shop were driven by one large electric motor or prime mover, it was necessary to have long line shafts running length of the shop and supplying power, by belt, to shorter couter shafts, jack shafts, or head shafts. These lineshafts were assembled form separate lengths of shafting clampled together by rigid couplings. Although it is usually more convenient to drive each machine with a separate electric motor, and the present-day trend is in this direction, there are still some oil engine receives its rotary motion from each of the cranks, via the pistons and connecting roads (the slider-crank mechanisms) , and delivers it by means of couplings, gears, chains or belts to the transmission, camshaft, pumps, and other devices. The camshafts, driven by a gear or chain from the crankshaft, has only one receiver or input, but each cam on the shaft delivers rotary motion to the valve-actuating mechanisms.An axle is usually defined as a stationary cylindrical member on which wheels and pulleys can rotate, but the rotating shafts that drive the rear wheels of an automobile are also called axles, no doubt a carryover from horse-and-buggy days. It is common practice to speak short shafts on machines as spindles, especially tool-carrying or work-carrying shafts on machine tools.In the days when all machines in a shop were driven by one large electric motor or prime mover, it was necessary to have long line shafts running length of the shop and supplying power, by belt, to shorter coutershafts, jackshafts, or headshafts. These line shafts were assembled form separatelengths of shafting clampled together by rigid couplings. Although it is usually more convenient to drive each machine with a separate electric motor, and the present-day trend is in this direction, there are still some situation in which a group drive is more economical.A single-throw crankshaft that could be used in a single-cylinder reciprocating engine or pump is shown in Figure 21. The journals A andB rotate in the main bearings,C is the crankpin that fits in a bearing on the end of the connecting rod and moves on a circle of radius R about the main bearings, whileD andE are the cheeks or webs.The throw R is one half the stroks of the piston, which is connected, by the wrist pin, to the other end of the connecting rod and guided so as to move on a straight path passing throw the axis XX. On a multiple-cylinder engine the crankshaft has multiple throws---eight for a straight eight and for a V-8---arranged in a suitable angular relationship.Stress and strains. In operation, shafts are subjected to a shearing stress, whose magnitude depends on the torque and the dimensions of the cross section. This stress is a measure of resistance that the shaft material offers to the applied torque. All shafts that transmit a torque are subjected to torsional shearing stresses.In addition to the shearing stresses, twisted shafts are also subjected to shearing distortions. The distorted state is usually defined by the angle of twist per unit length; i.e., the retation of one cross section of a shaft relative to another cross section at a unit distance from it.Shafts that carry gears and pulleys are bent as well as twisted, and the magniude of the bending stresses, which are tensile on the convex side of the bend and compressive on the concave side, will depend on the load, the distance between the bearings of the shaft cross section.The combination of bending and twisting produces a state of stress in the shaft that is more complex than the state of pure shears produced by torsion alone or the state of tension-compression produced by bending alone.To the designer of shaft it is important to know if the shaft is likely to fail because of an excessive normal stress. If a piece of chalk is twisted, it will invariably rupture on a plane at about 45 degrees to the axis. This is because the maximum tensile stresses act on this plane, and chalk is weak in tension. Steel shafting is usually designed so that the maximum shearing stress produced by bending and torsion is less than a specified maximum.Shafts with circular cross sections are easier to produce in the steel mill, easier to machine, andeasier to support in bearings than shafts with other cross section; there is seldom any need for using noncircular shapes. In addition, the strength and stiffness, both in bending and torsion, are more easily calculated for circular shafts. Lastly, for a given amount of materials the circular shafts has the smallest maximum shearing stress for a given torque, and the highest torsional rigidity.The shearing in a circular shaft is highest at the surface and drops off to zero at the axis. This means that most of the torque is carried by the material on and near the surface.Critical speeds. In the same way that a violin string vibrates when stroked with a bow, a cylindrical shaft suspended between two bearings has a natural frequency of lateral vibration. If the speed of revolution of the shaft coincides with the natural frequency, the shaft experience a whirling critical speed and become noisy. These speeds are more likely to occur with long, flexible shafts than with short, stiff ones. The natural frequency of a shaft can be raised by increasing its stiffness.If a slender rod is fixed to the ceiling ta one end and supports a heavy disk at the other end, the disk will oscillate back and forth around the rod axis like a torsion pendulum if given an initial twist and let go. The frequency of the oscillations will depend on the torsional stiffness of the rod and the weight of the disk; the stiffer the rod and the lighter the disk the higher the frequency. Similar torsional oscillations can occur in the crankshafts of reciprocating engines, particularly those with many crank throws and a heavy flywheel. Each crank throw and part of the associated connecting rod acts like a small flywheel, and for the crankshaft as a whole, there are a number of ways or modes in which there small flywheels can oscillate back and forth around the shaft axis in opposition to one another and to the main flywheel. For each of these modes there corresponds a natural frequency of oscillation.When the engine is operating the torques delivered to the crankshaft by the connecting rods fluctuate, and if the crankshaft speed is such that these fluctuating impulses are delivered at a speed corresponding to one of the natural torsional frequencies of the shaft, torsional oscillations will be superimposed on the rotary motion of the shafts. Such speed are known as torsional critical speeds, and they can cause shaft failures. A number of devices to control the oscillations of crankshafts have been invented.Flexible shafts. A flexible shaft consists of a number of superimposed tightly wound right-and left-hand layers of helically wound wires wrapped about a single center wire or mandrel. The shaft is connected to source of power and the driven member by special fittings attached to the end of theshaft. Flexible easings of metallic or nonmetallic materials, which guide and protect the shaft and retain the lubricant, are also available. Compared with solid shafts, flexible shafts can be bent to much smaller radii without being overstressed.For transmitting power around corners and for considerable distances flexible shafts are usually cheaper and more convenient than belts, chains, or gears. Most speedometers on automobiles are driven by flexible shafts running from the transmission to the dashboard. When a valve, a switch, or other control devices is in a hard-to-reach location, it can be operated by a flexible shaft from a more convenient position. For portable tools such as sanders, grinders, and drilling machines, flexible shafts are practically indispensable.KEY, SPLINES AND PINSKeys, splines, and pins. When power is being transmitted from a machine member such as a coupling, a gear, a flywheel, or a pulley to the shaft on which it is mounted, means must be provided for preventing relative motion between the shaft and the member. On helical and bevel gears, relative movement along the shaft caused by the thrust(axial) loads is prevented by a step in the shaft or by having the gear contact the bearing directly or through a tubular spacer. When axial loads are incidental and of small magnitude, the members are kept from sliding along the shaft by means of a set screw. The primary purpose of keys, splines, and pins is to prevent relative rotary movement.A commonly used type of key has a square cross section and is sunk half in the shaft and half in the hub of the other member. If the key is made of steel(which is commonly the case)of the same strength as the shaft and has a width and depth equal to one fourth of the shaft diameter(this proportion is closely approximated in practice) then it will have the same torque capacity as the solid shaft if its length is 1.57 times that of the shaft diameter. Another common type of key has a rectangular cross section with a depth to width ratio of 0.75. Both of these keys may either be straight or tapered in depth. The straight keys fit snugly on the sides of the key ways only, the tapered keys on all sides. Gib-head keys are tapered keys with a projection on one end to facilitate removal.Woodruff keys are widely used on machine tools and motor vehicles. The key is a segment of adisk and fits in a keyway in the shaft that is with a special milling cutter. Though the extra depth of these keys weakens the shaft considerably, it prevents any tendency of the key to rotate or move axially. Woodruff keys are particularly suitable for tapering shaft ends.Because they weaken the shafts less, keys with straight or tapered circular cross sections are sometimes used in place of square and rectangular keys, but the keyways, half in the shaft and half in the shaft and half in the hub, must be cut with a drill after assembly,and interchangeability of parts is practically impossible. When a large gear blank is made by shrinking a high-strength rim on a cheaper cast center, circular keys, snugly fitted, are frequently used to ensure a permanent connection.Splines are permanent keys integral with the shaft, fitting in keyways cut in the hub. The dimensions of splined fittings are standardized for both permanent (press) fits and sliding fits. The teeth have either straight or involute profiles;the latter are stronger, more easily measured, and have a self-centring action when twisted.Tapered circular pins can be used to restrain shaft-mounted members from both axial and rotary movement. The pin fits snugly in a reamed tapered hole that is perpendicular to the shaft surface. A number of straight pins that grip by deforming elastically or plastically when driven into straight holes are commercially available.All the keys and pins that have been described are standard driving devices. In some cases they inadequate, and unorthodox means must be employed. For driving small gear in which there is no room between the bore and the roots of the teeth for a longitudinal keyway, a transverse radial slot on the end of the gear can be made to fit a radial protuberance on the shaft. For transmitting moderate loads, a cheaper and effective connection can be made by forming a series of longitudinal serrations on the shaft with a knurling tool and pressing the shaft into the hole in the driven member, it will cut grooves in the hole and provide, in effect, a press-fitted splined connection. Press and shrink fits are also used, and they can provide surprisingly firm connections, but the dimensions of the connected member must be closely controlled.轴实心轴轴作为机械零件通常是一根圆柱形杆,用来支撑部件并随部件一起转动以接受和传递转动和扭矩。
毕业设计---活塞式空气压缩机曲轴的机械加工工艺及夹具设计
编号本科生毕业设计活塞式空气压缩机曲轴的机械加工工艺及夹具设计Piston air compressor of the crankshaft machining technologyand fixture design学生姓名专业机械设计制造及其自动化学号指导教师分院年月摘要本文介绍了3L-10/8空气压缩机曲轴零件的机械加工工艺及夹具的设计。
主要包括三大部分:零件分析,工艺规程设计,专用夹具设计。
在零件分析部分,主要介绍了零件的作用,工艺分析以及其主要问题和工艺分析。
在工艺规程设计中通过两种工艺的对比,确定了毛坯的制造形式,确定了机械加工余量、工序尺寸、毛坯尺寸及每道工序的切削用量及基本工时。
在专用夹具的设计过程中,主要设计加工两油孔夹具及铣曲拐端面夹具各一套。
两油孔夹具设计主要用来钻、扩油孔Ø8;铣曲拐端面夹具主要用来铣空气压缩机曲轴曲拐端面。
两夹具的夹紧元件都选用两个V形块和一个支承板来作定位。
关键词:曲轴加工工艺专用夹具设计AbstractThe paper introduces 3L - 10/8 air compressor crankshaft machining process and fixture design. Mainly includes three parts: part analysis, design, technological procedures for fixture design.In Components analysis part, mainly introduced the analysis of the components, as well as its main problems process analysis and process analysis.In the procedure of design through two kinds of craft, the contrast of blank form, the mechanical manufacturing process dimension limits.but, and blank dimensions and every process of cutting dosages and basic work hours.In the special jig design process, the main design processing two oil hole clamp and milling crankcase face a fixture. Two oil hole clamp design is mainly used in oil drilling hole, Ø8, End milling crankcase fixture is mainly used in milling air compressor crankcase crankshaft end. Two of the clamping fixture element two v-shaped blocks and a plate for positioning.Keywords: The Crankshaft Processing Special Jig Design目录绪论 (1)第一章零件分析 (2)1.1 零件的作用 (2)1.2 零件的工艺分析 (2)1.2.1 以拐径为Ø95mm为中心的加工表面 (2)1.2.2 以轴心线两端轴为中心的加工表面 (2)1.3 零件加工的主要问题和工艺过程设计分析 (3)第二章工艺规程设计 (5)2.1 确定毛坯的制造形式 (5)2.2 基面的选择 (5)2.2.1 粗基准选择 (5)2.2.2 精基准的选择 (5)2.3 制定工艺路线 (5)2.4 机械加工余量、工序尺寸及毛坯尺寸的确定 (8)2.4.1 加工两端中心线上的外圆表面 (8)2.4.2 粗车Ø86 mm与Ø93 mm外圆端面,及M12深24mm螺孔 (9)2.4.3 钻轴径Ø86 mm的端面钻左端Ø6的锥行孔 (9)2.4.4 铣右端轴径Ø93mm的上的槽 (9)2.4.5 铣Ø86处键槽 (9)2.4.6 钻右端轴径Ø95 mm的孔(Ø30mm) (9)2.4.7 铣115mm左右两侧面 (10)2.4.8 铣60mm×115 mm平面 (10)2.4.9 钻拐径Ø95处的两个油孔(Ø8) (10)2.4.10车磨拐径为Ø95 mm (10)2.5 确定切削用量及基本工时 (11)2.6 时间定额计算及生产安全 (33)2.6.1 粗车左端外圆Ø95mm (33)2.6.2 粗车左端轴径Ø90mm (34)2.6.3 粗车拐径Ø95 mm (34)2.6.4 精车拐径Ø95mm尺寸 (35)2.6.5 精车右端轴径Ø95mm尺寸 (35)2.6.6 粗磨左端轴径Ø95mm尺寸 (35)第三章专用夹具设计 (37)3.1 加工曲拐上端面油孔夹具设计 (37)3.1.1 定位基准的选择 (37)3.1.2 夹紧元件及动力装置确定 (37)3.1.3 钻套、衬套及夹具体设计 (37)3.1.4 夹具精度分析 (38)3.2 加工曲拐上侧面油孔夹具设计 (38)3.2.1 定位基准的选择 (38)3.2.2 夹紧元件及动力装置确定 (38)3.3 铣曲拐端面夹具设计 (39)3.3.1 定位基准的选择 (39)3.3.2 定位元件的设计 (39)3.3.3 对刀块和塞尺设计 (39)结论 (40)致谢 (41)参考文献 (42)绪论夹具结构设计在加深我们对课程基本理论的理解和加强对解决工程实际问题能力的培养方面发挥着极其重要的作用。
6102曲轴工艺及夹具设计外文献英文
6102曲轴工艺及夹具设计外文献英文黑龙江八一农垦大学毕业论文(设计)Process Planning and Concurrent EngineeringT. Ramayah and Noraini IsmailABSTRACTThe product design is the plan for the product and its components and subassemblies. To convert the product design into a physical entity, a manufacturing plan is needed. The activity of developing such a planis called process planning. It is the link between product design and manufacturing. Process planning involves determining the sequence of processing and assembly steps that must be accomplished to make the product. In the present chapter, we examine processing planning and several related topics.1.Process PlanningProcess planning involves determining the most appropriate manufacturing and assembly processes and the sequence in which they should be accomplished to produce a given part or product according to specifications set forth in the product design documentation. The scope and variety of processes that can be planned are generally limited by the available processing equipment and technological capabilities of the company of plant. Parts that cannot be made internally must be purchased from outside vendors. It should be mentioned that the choice ofprocesses is also limited by the details of the product design. This is a point we will return to later.Process planning is usually accomplished by manufacturing engineers. The process planner must be familiar with the particular manufacturing processes available in the factory and be able to interpret engineering drawings. Base d on the planner’s knowledge, skill, and experience, the processing steps are developed in the most logical sequence to make each part. Following is a list of the many decisions and details usually include within the scope of process planning..Interpretation of design drawings. The part of product design must be analyzed (materials, dimensions, tolerances, surface finished, etc.) at the start of the process planning procedure..Process and sequence. The process planner must select which processes are required and their sequence. A brief description of processing steps must be prepared..Equipment selection. In general, process planners must developplans that utilize existing equipment in the plant. Otherwise, the component must be purchased, or an investment must be made in new equipment.- 1 -黑龙江八一农垦大学毕业论文(设计).Tools, dies, molds, fixtures, and gages. The process must decide what tooling is required for each processing step. The actual design and fabrication of these tools is usually delegated to a tool designdepartment and tool room, or an outside vendor specializing in that type of tool is contacted..Methods analysis. Workplace layout, small tools, hoists for lifting heavy parts, even in some cases hand and body motions must be specified for manual operations. The industrial engineering department is usually responsible for this area..Work standards. Work measurement techniques are used to set time s .Cutting tools and cutting conditions. These must be specified for machining operations, often with reference to standard handbook recommendations.2.Process planning for partsFor individual parts, the processing sequence is documented on aform called a route sheet. Just as engineering drawings are used to specify the product design, route sheets are used to specify the process plan. They are counterparts, one for product design, the other for manufacturing.A typical processing sequence to fabricate an individual part consists of: (1) a basic process, (2) secondary processes, (3) operations to enhance physical properties, and (4) finishing operations.A basic process determines the starting geometry of the work parts. Metal casting, plastic molding, and rolling of sheet metal are examples of basic processes. The starting geometry must often be refined by secondary processes, operations that transform the starting geometry (or close to final geometry). The secondary geometry processes that might beused are closely correlated to the basic process that provides the starting geometry. When sand casting is the basic processes, machining operations are generally the second processes. When a rolling mill produces sheet metal, stamping operations such as punching and bending are the secondary processes. When plastic injection molding is the basic process, secondary operations are often unnecessary, because most of the geometric features that would otherwise require machining can be created by the molding operation. Plastic molding and other operation that require no subsequent secondary processing are called net shape processes. Operations that require some but not much secondary processing (usually machining) are referred to as near net shape processes. Some impression die forgings are in this category. These parts can often be shaped in the forging operation (basic processes) so that minimal machining (secondary processing) is required.Once the geometry has been established, the next step for some parts is to improve their mechanical and physical properties. Operations to enhance properties do not alter the geometry of the part; instead, they alter physical properties. Heat treating operations on metal parts are the most common examples. Similar heating treatments are performed on glass to produce tempered glass. For- 2 -黑龙江八一农垦大学毕业论文(设计)most manufactured parts, these property-enhancing operations are not required in the processing sequence.Finally finish operations usually provide a coat on the work parts (or assembly) surface. Examples included electroplating, thin film deposition techniques, and painting. The purpose of the coating is to enhance appearance, change color, or protect the surface from corrosion, abrasion, and so forth. Finishing operations are not required on many parts; for example, plastic molding rarely require finishing. When finishing is required, it is usually the final step in the processing sequen 3.Processing Planning for AssembliesThe type of assembly method used for a given product depends onfactors such as: (1) the anticipated production quantities; (2) complexity of the assembled product, for example, the number of distinct components; and (3) assembly processes used, for example, mechanical assembly versus welding. For a product that is to be made in relatively small quantities, assembly is usually performed on manual assembly lines. For simple products of a dozen or so components, to be made in large quantities, automated assembly systems are appropriate. In any case, there is a precedence order in which the work must be accomplished. The precedence requirements are sometimes portrayed graphically on a precedence diagram.Process planning for assembly involves development of assembly instructions, but in more detail .For low production quantities, the entire assembly is completed at a single station. For high production on an assembly line, process planning consists of allocating work elements to the individual stations of the line, a procedure called linebalancing. The assembly line routes the work unit to individual stations in the proper order as determined by the line balance solution. As in process planning for individual components, any tools and fixtures required to accomplish an assembly task must be determined, designed, built, and the workstation arrangement must be laid out. 4.Make or Buy DecisionAn important question that arises in process planning is whether a given part should be produced in the company’s own factory or purchased from an outside vendor, and the answer to this question is known as the make or buy decision. If the company does not possess the technological equipment or expertise in the particular manufacturing processesrequired to make the part, then the answer is obvious: The part must be purchased because there is no internal alternative. However, in many cases, the part could either be made internally using existing equipment, or it could be purchased externally from a vendor that process similar manufacturing capability.- 3 -黑龙江八一农垦大学毕业论文(设计)In our discussion of the make or buy decision, it should be recognized at the outset that nearly all manufactures buy their raw materials from supplies. A machine shop purchases its starting bar stock from a metals distributor and its sand castings from a foundry. Aplastic molding plant buys its molding compound from a chemical company.A stamping press factory purchases sheet metal either fro a distributoror direct from a rolling mill. Very few companies are vertically integrated in their production operations all the way from raw materials, it seems reasonable to consider purchasing at least some of the partsthat would otherwise be produced in its own plant. It is probably appropriate to ask the make or buy question for every component that is used by the company.There are a number of factors that enter into the make or buy decision. One would think that cost is the most important factor in determining whether to produce the partor purchase it. If an outside vendor is more proficient than the company’s own plant in the manufacturing processes used to make the part, then the internal production cost is likely to be greater than the purchase price even after the vendor has included a profit. However, if the decision to purchase results in idle equipment and labor in the company’s own plant, then the apparent advantage of purchasing the p art may be lost. Consider the following example make or Buy Decision.The quoted price for a certain part is $20.00 per unit for 100 units. The part can be produced in the company’s own plant for $28.00. The components of making the part are as follows:Unit raw material cost = $8.00 per unitDirect labor cost =6.00 per unitLabor overhead at 150%=9.00 per unitEquipment fixed cost =5.00 per unitTotal =28.00 per unitShould the component by bought or made in-house?Solution: Although the vendor’s q uote seems to favor a buy decision, let us consider the possible impact on plant operations if the quote is accepted. Equipment fixed cost of $5.00 is an allocated cost based on investment that was already made. If the equipment designed for this job becomes unutilized because of a decision to purchase the part, then the fixed cost continues even if the equipment stands idle. In the same way, the labor overhead cost of $9.00 consists of factory space, utility, and labor costs that remain even if the part is purchased. By this reasoning, a buy decision is not a good decision because it might be cost the company as much as $20.00+$5.0+$9.00=$34.00 per- 4 -黑龙江八一农垦大学毕业论文(设计)unit if it results in idle time on the machine that would have been used to produce the part. On the other hand, if the equipment inquestion can be used for the production of other parts for which the in-house costs are less than the corresponding outside quotes, then a buy decision is a good decision.Make or buy decision are not often as straightforward as in this example. A trend in recent years, especially in the automobile industry, is for companies to stress the importance of building closerelationships with parts suppliers. We turn to this issue in our later discussion of concurrent engineering.5. Computer-aided Process PlanningThere is much interest by manufacturing firms in automating the task of process planning using computer-aided process planning (CAPP) systems. The shop-trained people who are familiar with the details of machining and other processes are gradually retiring, and these people will be available in the future to do process planning. An alternative way of accomplishing this function is needed, and CAPP systems are providingthis alternative. CAPP is usually considered to be part of computer-aided manufacturing (CAM). However, this tends to imply that CAM is a stand-along system. In fact, a synergy results when CAM is combined with computer-aided design to create a CAD/CAM system. In such a system, CAPP becomes the direct connection between design and manufacturing. The benefits derived from computer-automated process planning include the following:.Process rationalization and standardization. Automated process planning leads to more logical and consistent process plans than when process is done completely manually. Standard plans tend to result in lower manufacturing costs and higher product quality..Increased productivity of process planner. The systematic approach and the availability of standard process plans in the data files permit more work to be accomplished by the process planners..Reduced lead time for process planning. Process planner workingwith a CAPP system can provide route sheets in a shorter lead time compared to manual preparation..Improved legibility. Computer-prepared rout sheets are neater and easier to read than manually prepared route sheets..Incorporation of other application programs. The CAPP program canbe interfaced with other application programs, such as cost estimating and work standards.6. Concurrent Engineering and Design for Manufacturing- 5 -黑龙江八一农垦大学毕业论文(设计)Concurrent engineering refers to an approach used in product development in which the functions of design engineering, manufacturing engineering, and other functions are integrated to reduce the elapsed time required to bring a new product to market. Also called simultaneous engineering, it might be thought of as the organizational counterpart to CAD/CAM technology. In the traditional approach to launching a new product, the two functions of design engineering and manufacturing engineering tend to be separated and sequential, as illustrated inFig.(1).(a).The product design department develops the new design, sometimes without much consideration given to the manufacturing capabilities of the company, There is little opportunity for manufacturing engineers to offer advice on how the design might be alerted to make it more manufacturability. It isas if a wall exits between design and manufacturing. When the design engineering department completes the design, it tosses the drawings and specifications over the wall, and only then does process planning begin.- 6 -黑龙江八一农垦大学毕业论文(设计)Fig.(1). Comparison: (a) traditional product development cycle and (b) product development using concurrent engineeringBy contrast, in a company that practices concurrent engineering, the manufacturing engineering department becomes involved in the product development cycle early on, providing advice on how the product and its components can be designed to facilitate manufacture and assembly. It also proceeds with early stages of manufacturing planning for the product. This concurrent engineering approach is pictured in Fig.(1).(b).In addition to manufacturing engineering, other function are also involved in the product development cycle, such as quality engineering, the manufacturing departments, field service, vendors supplying critical components, and in some cases the customer who will use the product. All if these functions can make contributions during product development to improve not only the new product’s function and performance, but also its produceability, inspectability, testability, serviceability, and maintainability. Through early involvement, as opposed- 7 -黑龙江八一农垦大学毕业论文(设计)to reviewing the final product design after it is too late to conveniently make any changes in the design, the duration of the product development cycle is substantially reduced.Concurrent engineering includes several elements: (1) design for several manufacturing and assembly, (2) design for quality, (3) design for cost, and (4) design for life cycle. In addition, certain enabling technologies such as rapid prototyping, virtual prototyping, and organizational changes are required to facilitate the concurrent engineering approach in a company.7. Design for Manufacturing and AssemblyIt has been estimated that about 70% of the life cycle cost of a product is determined by basic decisions made during product design. These design decisions include the material of each part, part geometry, tolerances, surface finish, how parts are organized into subassemblies,and the assembly methods to be used. Once these decisions are made, the ability to reduce the manufacturing cost of the product is limited. For example, if the product designer decides that apart is to be made of an aluminum sand casting but which processes features that can be achieved only by machining(such as threaded holes and close tolerances), the manufacturing engineer has no alternative expect to plan a process sequence that starts with sand casting followed by the sequence of machining operations needed to achieve the specified features .In this example, a better decision might be to use a plastic molded part that can be made in a single step. It is important for the manufacturing engineer to be given the opportunity to advice the design engineer as the product design is evolving, to favorably influence the manufacturability of the product.Term used to describe such attempts to favorably influence the manufacturability of a new product are design for manufacturing (DFM) and design for assembly(DFA). Of course, DFM and DFA are inextricably linked, so let us use the term design for manufacturing and assembly (DFM/A). Design for manufacturing and assembly involves the systematic consideration of manufacturability and assimilability in the development of a new product design. This includes: (1) organizational changes and (2) design principle and guidelines..Organizational Changes in DFM/A. Effective implementation of DFM/A involves making changes in a company’s organization structure, either formally or informally, so that closer interaction and bettercommunication occurs between design and manufacturing personnel. This can be accomplished in several ways: (1)by creating project teams consisting of product designers, manufacturing engineers, and other specialties (e.g. quality engineers, material scientists) to develop the new product design; (2) by requiring design engineers to spend some career time in manufacturing to witness first-hand how manufacturability and assembility are impacted by a product’s design; and (3)by assigning manufacturing engineers to the product design department on either a temporary or full-time basis to serve as reducibility consultants.- 8 -黑龙江八一农垦大学毕业论文(设计).Design Principles and Guidelines. DFM/A also relies on the use of design principles and guidelines for how to design a given product to maximize manucturability and assembility. Some of these are universal design guidelines that can be applied to nearly any product design situation. There are design principles that apply to specific processes, and for example, the use of drafts or tapers in casted and molded parts to facilitate removal of the part from the mold. We leave these more process-specific guidelines to texts on manufacturing processes.The guidelines sometimes conflict with one another. One of the guidelines is to “simplify part geometry, avoid unnecessary features”. But another guidelin e in the same table states that “special geometric features must sometimes be added to components” to design the product for foolproofassembly. And it may also be desirable to combine features ofseveral assembled parts into one component to minimize the number of parts in the product. In these instances, design for part manufacture is in conflict with design for assembly, and a suitable compromise must be found between the opposing sides of the conflict.- 9 -。
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外文翻译题 目 离心泵学生姓名 冯涛专业名称 机械设计制造及其自动化指导教师 史革盟2012 年5月18日Centrifugal pumpThe concept of centrifugalCentrifugal inertia is the performance of an object, such as umbrellas on the water droplets, when the umbrella slowly rotating, the water droplets will follow the umbrella rotation, because the umbrella and the friction of water droplets to drop as the centripetal force of shiran. However, if the umbrella rotation speed, the friction enough to make water droplets in a circular motion, then drop the sport from the umbrella to the outer edge, like a rope pulling the stones to do with circular motion, if the speed is too fast, the rope will disconnect, stones will be flying out. This is the so-called centrifugal.Centrifugal pump is designed according to this theory, high-speed rotation of the impeller blades rotate driven water, throw water, so as to achieve the purpose of transportation.Good variety of centrifugal pumps, from the use can be divided into civil and industrial pumps; from the transmission medium can be divided into clear water pump, trash pump, corrosion pump and so on.Basic structure centrifugal pumpBasic structure of the centrifugal pump is composed of six parts, namely: impeller, shaft, bearings, seal rings, stuffing box.1 centrifugal impeller is a core component of its speed and high output force, the impeller blade has played a major role in the assembly before the impeller by static test. Impeller on the inside and outside surfaces required to be smooth to reduce flow friction loss.2, pump, also known as the pump casing, which is the main water pump. Play a role in supporting fixed, and with the installation of the bearing bracket connected.3, pump shaft and motor function is connected by coupling, the motor torque transmission impeller, it is the transfer of mechanical energy of the main components.4, the bearing is set on the support shaft in the shaft component, there are two kinds of rolling bearings and plain bearings. Rolling to use butter as lubricant oil to be appropriate is 2 / 3 3 / 4 size too much may have a fever, there are too few sound and heat! Pump bearing structure is transparent to the oil used for lubricants, fuel to the oil level line. Too much oil to be leaking along the shaft and drift *, too little overheated bearings and also burn the accident! Bearing in the pump during operation the maximum temperature of 85 ℃in the general run of 60 degrees, if we should find out the reasons high (whether impurities, oil is black, is water) and timely manner5, sealing ring, also known as leakage reduction ring. Impeller and pump casing of imports over the gap between high-pressure areas cause the pump's water flow through the gap area of low pressure affecting the pump out water, reducing efficiency! Gap is too small will cause the impeller and pump casing friction and wear. In order to increase the return to reduce the internal leakage resistance and delay of the impeller and pump casing life of the pump impeller shell edge and foreign aid junction with sealing ring, sealing the gap remained at 0.25 ~ 1.10mm hydrometer.6, stuffing mainly by the packing, seal ring, filler tube, packing gland, seal tubes. The main function of stuffing is to be closed between the pump casing and shaft gap, not to pump the water does not flow out to not let outside air into the pump. Always maintain the vacuum inside the pump! When the pump and fill the water seal friction depends on the heat pipe to live on the water to seal circle to fill the cooling! To maintain the normal operation of pumps. So check the pump to run during the tour of inspection of the stuffin g is the special attention! About running 600 hours on the packing should be replaced.The working principle of centrifugal pumpImpeller installed inside the pump casing 2 and fastened in the shaft 3, the shaft directly driven by the motor. Central has a liquid pump casing and suction pipe inhaling 4 5 connection. Liquid through the bottom valve 6 and the suction tube into the pump. Pump casing liquid discharge outlet on the discharge pipe 8 and 9 connections. Before starting the pump, the pump is transported shell filled with liquid; starts, starts, the impeller shaft driven by the high-speed rotation, the liquid between the blades must rotate with. Under the action of centrifugal force, the liquid was thrown from the center of the outeredge of the impeller and get energy from the impeller at high speed into the volute pump outer shell. In the spiral case, the fluid flow, gradually as the expansion slowed down in turn part of the kinetic energy into static pressure energy, the final discharge at higher pressure into the pipeline, sent to the need to place. The flow of liquid from the center of the outer edge of the impeller when the impeller center in the formation of a certain vacuum, due to the pressure tank above the liquid level is greater than the pressure at the entrance to the pump, the liquid will be pressed into the impeller in a row. Can be seen, as long as the constantly rotating impeller, the liquid will continue to be sucked and discharged.The phenomenon of gas tieWhen the pump casing to the existence of air, because air density is much smaller than the density of the liquid caused by a smaller centrifugal force. Thus, the tank liquid level above the entrance and the pressure difference between pump sufficient fluid pressure within the tank into the pump, that is not self-priming centrifugal pump, so pump can not transport liquid, such phenomenon is known as "gas tie phenomenon. " In order to pump full of liquid, usually installed in the suction pipe along the bottom of the bottom filter valve, the bottom valve until the valve, the filter is to prevent solid material into the pump impeller damage or impede the normal operation of the pump.The main components of centrifugal pump Main components are impeller, pump casing and shaft seal devices.1 impellerThe role of the impeller is the original motivation of the mechanical energy directly to the liquid, to increase the liquid static pressure energy and kinetic energy to the major increase in static pressure.Impeller are generally 6 to 12 after the curved blade.Impeller are open, semiclosed-type and closed three, as shown in Figure 2-2. Both sides of the blade open impeller without cover, create a simple, easy to clean, suitable for transmission over a large number of suspensions containing materials, inefficient delivery of the liquid pressure is not high; semi-enclosed impeller in the suction side of the non-cover board, while the other side of cover, precipitation, or easily applicable to transport materials containing particles, and lower efficiency; closed impeller, the impeller bladeson both sides of the front cover with high efficiency, suitable for delivery without impurities cleaning liquid. Multi-impeller centrifugal pumps in general for such.Impeller with a single suction and double suction two suction fluid ways.There is a single suction inlet, along with water from both sides for double suction.2 pump shellRole is to impeller enclosed in a certain space for the role by the impeller and the pressure of the fluid inhalation. Multi-spiral-shaped shell made of the pump, so called spiral. As the flow cross-sectional area gradually expanded to throw it around from the impeller speed liquid flow rate decreases, so that part of the kinetic energy is converted to static pressure can be effective. Together not only by the impeller pump casing throw the liquid, is also an energy conversion device.3 seal deviceRole is to prevent the pump shell along the axis of liquid leakage or air leakage into the pump outside the containment.Common seal device has two kinds of packing seal and mechanical seal.General packing coated with oil or graphite Baptist asbestos rope. Mainly by mechanical seal is mounted on the shaft of the ring and fixed on the pump casing static ring relative motion between the end face for the purpose to achieve the seal.Centrifugal flow passage componentsCentrifugal flow passage components are: inhalation chamber, impeller, achamber pressure of three parts. Is the core of the pump impeller chamber, is also part of the core flow. Pump liquid through the impeller on the Power, to increase the energy. Impeller according to the direction of liquid flow is divided into three categories:(1) run-of impeller (centrifugal impeller) and the liquid along the axis perpendicular to the direction of flow impeller.(2) oblique flow impeller (mixed flow impeller) of liquid along the axis tilt of the direction of flow impeller.(3) liquid axial flow impeller and the axis parallel to the direction.Impeller by way of inhalation is divided into two categories:(1) single-suction impeller (the impeller from the suction side of the liquid).(2) double suction impeller (the impeller from both sides of inhalation liquid).Divided into three categories according to the form of impeller cover:(1) closed impeller.(2) open impeller.(3) semi-open impeller.Closed impeller which is widely used, the aforementioned single-suction impeller double suction impeller belong to this form.Type of centrifugal pumpFrist. and, according to the number of categories impeller1, single-stage pump: that is, only one pump impeller.2, multi-stage pump.: In shaft with two or more of the impeller, when the total pump head for the n-of impeller and the resulting head.Second, according to classification of work stress1, low-pressure pump: pressure less than 100 m water column;2, medium pressure pumps: pressure is between 100 to 650 m water column;3, high-pressure pump: the water column pressure is higher than 650 meters.Third, by way of classification of the impeller inlet1, side water pump: also known as single-suction pump, which the impeller is only one intake;2, bilateral water pump: also known as double suction pump, which the impeller has an inlet on both sides. Its single suction pump flow ratio doubled in size, can be approximately regarded as two single-suction impeller placed together back to back.Fourth, according to the form of pump casing combined with joint classification1, horizontal split pumps: the line in the horizontal plane through the center of a combination of open seam.2, the vertically integrated surface pumps: the combination of surface and perpendicular to the axis line.Fifth, according to shaft position to Category1, horizontal pump: pump in the horizontal position.2, vertical pump: pump in the vertical position.Sixth, according to the impeller out of the water pressure out of room to lead the way classification1, volute pumps: water from the impeller out, directly into a spiral shape of the pump shell.2, guide vane pump: water came out from the impeller into the diffuser set it outside, and then proceed to the next level or into the outlet tube.Usually we say that a multi-stage pumps are pumps, impeller means in terms of how much. According to other structural features, which there may be horizontal pumps, vertical integration surface pumps, guide vane pumps, high pressure pump, water pump and so on one side. So according to different, it is called not the same. Also, according to use can also be classified as oil pump, water pump, condensate pump, ash pump, circulating water pumps, etc.Classification of the characteristics of centrifugal typeBy inhalation of a single suction pump means flow of liquid from the side of the impeller, there is the axial forceDouble suction pump liquid into the impeller from both sides, there is no axial force, the flow rate is almost double than single-suction pumps Series single-stage pump according to only one impeller shaftMulti-stage pump with a pump to upload two or more impellers, the liquid flow through each impeller in turn, more series, the higher lift Horizontal shaft by horizontal shaft orientationVertical shaft perpendicular to the horizontal planBy housing type pump housing by sub-vertical plane with the shaft portion between the segments and segment connections with long bolts Open-pump in the shell line in the plane through the center of SplitSpiral volute pump with pressurized water pump room, such as the common end-suction cantilever centrifugal pumpTurbine guide vane pump with pressurized water chamber of the pumpSpecial StructurePipeline pumps as part of pipeline, pipeline installation, no need to changeSubmersible pumps and motors made of one immersed in waterImmersed in liquid pump liquid pumpsShielding pump impeller and the motor rotor together as one and the same within a sealed shell without fully sealed, leak-free pumps areIn addition to magnetic pump inlet and outlet, the pump fully closed, the pump and motor coupling magnets can attract each other and driven by Special StructurePipeline pumps as part of pipeline, pipeline installation, no need to changeSubmersible pumps and motors made of one immersed in waterImmersed in liquid pump liquid pumpsShielding pump impeller and the motor rotor together as one and the same within a sealed shell without fully sealed, leak-free pumps areIn addition to magnetic pump inlet and outlet, the pump fully closed, the pump and motor coupling magnets can attract each other and driven by Self-priming pumps do not start filling liquidHigh-speed pump from the tank to pump speed to increase the growth rate, the general speed up 10000r/min above can also be called part of the tangential flow pump or booster pumpVertical Barrel Pump imports and exports over the same height in the upper part, there inside and outside the two-shell, internal shell from the rotor, stator, etc. component, shell body for the import diversion channel, the liquid from the lower part of inhalationMany different types of centrifugal pump, a common classification of the following ways1, by way of sub-suction impeller: single suction centrifugal double suction centrifugal pump;2, the number of points by the impeller: a single-stage centrifugalmulti-stage centrifugal pump;3 points by impeller structure: semi-open impeller centrifugal pumps with open impeller centrifugal pump closed impeller centrifugal pump;4 points by working pressure: low pressure centrifugal pump inhigh-pressure centrifugal pump;5 points by shaft position: horizontal centrifugal side of vertical centrifugal pumps.SG life to pumps, pump life, residential water pumps, life, water supply and drainage equipment, according to IS, IR-based performance parameters and vertical centrifugal pump's unique combination of design structure, and in strict accordance with ISO2858 requirements set wine production, with domestic water quality designed with the model, is the ideal next-generation horizontal pump. The product shall be used carbide mechanical seal. Applications:ISW-type pumps suitable for industrial and urban water supply and drainage, such as the pressurized water supply in high-rise buildings, garden irrigation, firebooster, long-distance transportation, HVAC refrigeration cycle, bathroom, and Equipment for Pressure, temperature does not exceed 85 ℃. ISWR pump widely used in: metallurgy, chemical, textile, paper, shops, restaurants and guest pressurized boiler heat the water, transport, and urban heating systems, SGWR type using the temperature does not exceed 120 ℃.Pipeline pump installation key technologies: the suction pump used to install a high degree ofFirst, the key to install the technology of centrifugal pumpInstallation of pipeline centrifugal pump installation key is to determine the height of the suction. The high water means the water pump impeller to the center line of the vertical distance, it allows a high degree of suction on the vacuum can not be mixed up, pump product specifications or nameplate allows a high degree of vacuum suction on the pump inlet section refers to the vacuum value, it is a standard atmospheric pressure, water temperature under 20 ℃, tested and determined to come by. It does not take into account the water flow after suction pipe supporting position. The pump mounting height should be allowed to smoke on a high vacuum suction pipe loss deduction after the head, the rest of that part of the value, it is highly absorbent to overcome the actual terrain. Pump installation height can not exceed the calculated value, otherwise, would be no water to pump. In addition, the effect size calculated is the resistance to water absorption pipe head loss, therefore, should use the shortest possible piping arrangements, and elbows and other fittings installed as little as possible, also be appropriately equipped with larger diameter water mains to reduce the internal velocity.It should be noted that the pipeline centrifugal pump installation site elevation and the water temperature is different from the experimental conditions, such as local elevation of 300 meters or pumping the water temperature exceeds 20 ℃, the calculated values to be amended. That is, different elevation Department of atmospheric pressure and temperature higher than 20 ℃when the saturated steam pressure. However, the water temperature is 20 ℃below the saturated vapor pressure is negligible.From the pipe installation technology, water absorbing pipes require strict sealing, can not leak, leakage, otherwise it will damage the intake pump vacuum to pump out the water less serious or even no water to. Therefore, to carefully work out the pipe interface, ensuring the construction quality of the connection pipe.Second, pump installation height calculation HgAllows a high degree of vacuum suction on the pump Hs is the pressure p1 at the entrance to the maximum allowable vacuum.The actual height to allow the vacuum suction on the Hs values are not calculated according to the value, but by the pump manufacturer experimental determination of the value that is attached to the pump samples for user reference. Bit should be noted that pump the sample values are given in Hs with water as the working medium, and the operating conditions of 20 ℃and pressure of 1.013 ×105Pa when the value, when the operating conditions and the working medium is not the same time, the need for conversion.1 transport water, but the operating conditions and experimental conditions, Ke Yi-type conversion underHs1 = Hs + Ha-10.33 - Hυ-0.242 transport other liquid when the liquid is transferred and the villain and the experimental conditions, conditions are not the same time, the need fortwo-step conversion: the first step according to the type will be detected sample pump Hs1; second step according to the following formula will be converted into H Hs1 s2 cavitation margin ΔhFor the pump, when the installation height calculation used to calculate the cavitation margin Δh, which pumps the liquid to allow the v acuum suction, which allows the installation of the pump height in meters. Used by the oil pump cavitation margin Δh che ck sample taken, its value is also measured with 20 ℃water for. If the delivery of other fluids, should also be calibrated, detailed investigation of the books.Suction = standard atmospheric pressure (10.33 m) - NPSH - safe level (0.5 m)Standard atmospheric pressure to high vacuum pressure pipe 10.33 meters.Pump worksKey Parts of centrifugal pump with suction chamber, the impeller and the pressurized water chamber. Suction chamber is located in front of the impeller inlet, impeller play the lead role of the liquid; pressurized water main spiral chamber pressurized water chamber (spiral type), guide vanes and guide vanes are three forms of space; pump impeller is the most important element of work is the heart of flow parts, impeller blades from the cover and intermediate composition.Pump before work, first pump filled with liquid, and then start the pump, impeller rotation speed, rotating impeller blades driven liquid, liquid to the impeller rotational inertia when rely on flow to the outer edge, while the impeller from the suction chamber inhalation liquid, this process, the liquid flow around the impeller blades, in the liquid flow around the role of sport in alift on the blade, and this in turn leaves a lift equal and opposite force on the liquid, the force acting on the fluid, so that the fluid flow of energy and impeller, then the kinetic energy and pressure energy of liquid will increase.Rotating impeller centrifugal pump relies on the role of fluid mechanical energy of the original motivation delivered to the liquid. As the role of centrifugal flow of liquid from the impeller import export process, its speed can be increased and pressure to have been discharged from the impeller through the pressure of the liquid rooms, most of the speed can be converted to pressure energy, and transportation along the discharge pipe out, this time, the impeller discharges the liquid inlet formed by vacuum or low pressure, suction pool of liquid in the surface pressure (atmospheric pressure) under the action of being pressed into the impeller of imports, thus, rotating with the impeller on the continuous to suction and discharge liquid.离心泵离心的概念离心其实是物体惯性的表现,比如雨伞上的水滴,当雨伞缓慢转动时,水滴会跟随雨伞转动,这是因为雨伞与水滴的摩擦力做为给水滴的向心力使然。