新型X射线测量PTFE薄膜厚度在线测量技术应用

2.软件 Software
1 lot
System software: 系统软件
1套
Sensor software and firmware;传感器软件和固件
Standard system operation package (Windows based)
标准系统操作软件(基于 Windows)
MIS (data archiving)报表系统(数据存储)
试车后现场培训
包括
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X 射线在线测厚仪技术性能
Measurement Range 检测范围 Accuracy & Repeatability 精度和重复性
0-200µm(可调整) 0.1µm (the greater) 或 0.1%
Source 放射源 Detector 探头 Air Gap 空气间隙 Sampling Time 采样时间 Scanning speed 扫描速度 Standardization time 标准化时间 Overall Instability (Drift) 全部的不稳定性 (漂 移) Digital resolution 数字灵敏 Measurement area 测量区域
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X 射线在线测厚仪技术方案
1.硬件 Hardware
XRP THICKNESS MEASUREMENT SYSTEMS
QTY MODEL/ NAME ITEM DESCRIPTION
数量 型号/名称
XRP 厚度测厚仪
描
述
1 unit Scanner 1 套 扫描架
High precision Heavy duty industrial design O-Frame Scanner with: 高精度，高性能设计 O 型扫描架 High precision linear bearings;高精度直线轴承；
客户需求
生产线基本技术参数 产品种类: 聚四氟乙烯 PTFE 双拉薄膜； 原料成分：80%聚四氟乙烯 PTFE，20%助剂：异构十六烷烃 设计车速: Max.30m/min； 膜片宽度：500mm 膜片厚度：100~400µm（1#测厚仪） 成品膜宽：2800 mm 成品膜厚：3~25µm（2#测厚仪）
X 射线在线测厚仪
概述
产品质量是企业的生命，而生产成本是企业的血液，如何提高产品质量，降低生产成本是每一个企业必须考虑 的因素，为此我公司为从企业角度出发，研发 XRP 系统，该系统在生产过程中对薄膜及片材等材料厚度实现自 动在线检测、控制，提供高效准确快速的检测数据，为企业降低生产成本和提高产品质量提供可靠保障。
可自定义
Initial warm up from cold start: approx. 5 从冷启动到稳定运行约 5 分钟
min Measuring head and scanner ： - 5 0C to +80 0C 探头和扫描仪 (water cooling system is integrated 完整的 水冷却器系统)
Inverter Motor Drive for variable speed scanning;
电机驱动采用变频器调速可调节扫描速度；
Plastic reinforced timing belts to move the sensors;传动皮带； Maintenance free AC motor;免维护 AC 电机； Automatic sheet edge detection;被测材料边缘自动检测；
Isotope sensor for weight per unit area/ thickness / density 同位素传感器应用于单位面积的重量/厚度/(灰,浓)度 Infrared sensor for moisture/thickness especially on compounds. 红外线传感器应用于水分/厚度,尤其是混合物的厚度 X-ray sensors for very high speeds and accurate profiles. X 射线传感器用于高速生产线和精确的剖面检测 X-ray fluorescence for metal coatings. X 射线荧光检测适用于金属镀层 Laser sensors for thickness. 激光传感器应用于厚度检测
Electronics without cooling unit.： -5 0C to +75 0C 不带制 冷设备的电子元件 Electronics with cooling unit.： -5 0C to +75 0C 带制冷设 备的电子元件 NOTE ：The reproducibility will be tested on basis of the IEC
1 套 Water cooler
1 set
OPS
Operator Station including
1台
操作员站 操作员站包括现场操作台
Industrial grade PC with latest configuration;
采用最新配置的工业用计算机
USB keyboard and mouse; USB 键盘和鼠标;
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measuring results are evaluated and displayed graphically on a monitor and documented by hard copy. 美国 INDEV 是专门研制和生产各种在线测量的控制系统,为提高快速生产膜层产品质量,降低成本,提高片\薄 膜\纺织品或涂布的生产力。INDEV 控制系统连续监测并控制质量参数,比如厚度、定量、宽度、涂层厚度、 水分、灰分等，设定目标值的偏差在生产过程中立即校正使产品质量稳定。所有相关的测量结果都用来运算 并以图形在监视器上显示，并且在硬盘备份。 More than 300 systems installed worldwide are impressive evidence of the market acceptance and capability of our products and services. 全世界超过 300 套系统的安装使用,充分肯定了我们的产品质量和服务. As quality becomes more important in ensuring your competitive positions, we encourage you to evaluate our ability to support you and include us in the process of translating your concepts into practice. We will be pleased to help you with a comprehensive solution. 为保证您的质量在竞争对手中变得更重要，我们建议大家评估我们的设备性能，包括共同接受新理念,我们愿 为您提供全面解决方案. INDEV CONTROL SYSTEMS MEASURES CONTACTLESSLY FOR DIFFERENT APPLICATIONS THE MOST SUITABLE SENSORS IS CHOSEN IN EACH CASE SUCH AS : INDEV 无接触的检测控制系统适用于不同的应用领域,为每个项目选择最合适的传感器, 比如:
3.服务 Services
1 lot
INST
Installation and Commissioning Supervision
included
1套
指导安装和调试
包括
1 lot
TRNG
On site training immediately after commissioning
Included
1套
Product quality is the life of the enterprise, and the production cost is the blood of the enterprise. How to improve the product quality and reduce the production cost is a factor that every enterprise must consider. For this reason, our company (INDEV U.S.A) develops the XRP system from the perspective of the enterprise. The system realizes automatic on-line detection and control of material thickness such as film and sheet in the production process, and provides efficient and accurate detection data, which provides a reliable basis for enterprises to reduce production cost and improve product quality.
reference pass line which contributes 100% of the output signal。在参考生产条wenku.baidu.com下可以输出 100%信号所给材料的最 小区域。
Recommended standardization Frequency Every 8 hours
标准化频率
Operating system Windows 7 操作系统 Windows 7
1 set Auxiliary items: Interconnecting cables.
1 套 附件
系统内部连接电缆.
2 set System Manuals System Manuals
2套
系统手册 1 套书面版、1 套电子版本
X-Ray Tube, 2 Watts X 射线管 2 瓦 10 kv STEC 10—20 mm 10-20 毫米 10msec 10 毫秒 300mm/S MAX 标准化频率 8 小时/次（可调），耗时约 5 秒 8 小时内是 0.1 %
0.1µm 76mm MAX
The minimum area of a given material located at the
1 units 传感器 X-RAY Transmission Sensor for measurement of the
1套
Sensor Thickness on both sides of the Plastic sheet. X-RAY 射线传感器
1 units 水冷却器 Provides cooling for the sensor 为传感器提供冷却
APPLICATION:
应用
U.S.A INDEV develops and manufactures measurement and control systems to improve the quality of fast running webs and bring cost reduction and productivity increase to your sheet, film, foil, textile or coating operations. STEC Control Systems continuously monitor and control the quality parameters such as Basis weight, Caliper, Coating thickness, Moisture, Ash contents etc. The deviations from preset target values are instantly detected allowing immediate corrections to the production process to maintain constant product quality. All relevant