汽车产品新项目开发流程

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Hale Waihona Puke Baidu
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(来源于阶段二的输出 Derived from the outputs of Stage 2) • 设计FMEA (DFMEA) • 可制造性和可装配性设计 DFM&DFA • 设计验证 Design Verification • 设计评审 Design Reviews
(来源于阶段0的输出 Derived from the outputs of Stage 0) • 原型数据 Prototype Data • 技术规范 Technical Specifications • 技术评审 Technical Review 阶段一 项目策 划及立项 Stage 1 Plan and Define Project • 成本分析 Cost Analysis • 资源需求 Resource requirements • 项目立项 Project Kick-off • 产品可靠性研究 Product Reliability Studies • 多功能小组建立 CFT Team Building • 客户特殊要求识别 Identification of Customer Special • 项目开发计划 Project development schedule
(作为阶段三的输入 Become inputs for Stage 3) • 设计FMEA (DFMEA) • 可制造性和可装配性设计 DFM&DFA • 设计验证 Design Verification • 设计评审 Design Reviews • 样件控制计划 Prototype Build - Control Plan • 工程图纸 Engineering Drawings (包含控制参数 Including Math Data) • 工程规范 Engineering Specifications • 材料规范 Material Specifications • 图纸及规范更改 Drawing and Specification Changes APQP OUTPUTS (Becomes Inputs for Stage 3) • 新设备、工装、设施需求 New Equipment, Tooling and Facilities Requirements • 产品和过程特殊特性 Special Product and Process Characteristics • 量具、测试设备需求 Gages/Testing Equipment Requirements • 二次供方（模具、设备、检具、组件）项目管理 Project Management of Second Supplier (Tooling, Equipment, Gauge and Component) • 小组可行性承诺 Team Feasibility Commitment and Management Support • 管理者支持 Management Support (作为阶段4的输入 Become inputs for Stage 4) • 包装规范和规格 Packaging Standards & Specifications • 产品及过程质量体系审核 Product/Process Quality System Review • 过程流程图 Process Flow Chart • 场地布局图 Floor Plan Layout
设计FMEA (DFMEA) 样件控制计划 Prototype Build - Control Plan 顾客签署的工程图纸 Customer Signed Engineering Drawing 工程更改记录 Engineering Change Record 原材料TDS和MSDS Technical Data and MSDS of RW 实验设计 DOE and AD/PV Plan 设备、工装、设施清单 Equipment, Tooling and Facilities list 测量及试验设备清单 Equipment list of Measurement and Testing 二次供方APQP Project Management of Second Supplier 小组可行性承诺 Team Feasibility Commitment and Management Support 管理者支持 Management Support
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(来源于阶段一的输出 Derived from the outputs of Stage 1) • 设计目标 Design Goals • 可靠性及质量目标 Reliability and Quality Goals • 初始物料清单 Preliminary Bill of Material • 初始过程流程图 Preliminary Process Flow Chart • 初始产品及过程特性 Preliminary Special Product and Process Characteristics • 产品保证计划 Product Assurance Plan 阶段二 产品设 • 二次供方开发计划 Second Supplier Development Planning 计与开发 • 管理者支持 Management Support Stage 2 Product Design and Development
汽车产品新项目开发流程 NEW PROJECT DEVELOPMENT PROCESS OF AUTO PRODUCTS
阶段 STAGE 输入 INPUTS • 顾客的呼声 Voice of the Customer *市场调查 Market Research (包含OEM整车节点及市场期望 including OEM Vehicle Build Timing and OEM Volume Expectations) *历史背景及质量信息 Historical Warranty and Quality 阶段 0 项目准备 *团队经验 Team Experience Stage 0 • 顾客输入 Customer Inputs Project *商务计划及营销策略 Business Plan/Marketing Strategy Preparation *产品和过程基础数据 Product/Process Benchmark Data *产品和过程设定 Product/Process Assumptions *产品可靠性需求 Product Reliability Requiements 输出 OUTPUTS (作为阶段一的输入 Become inputs for Stage 1) • 原型数据 Prototype Data • 技术规范 Technical Specifications • 技术评审 Technical Review • 成本分析 Cost Analysis • 资源需求 Resource requirements • 项目立项 Project Kick-off • 产品可靠性研究 Product Reliability Studies • 多功能小组建立 CFT Team Building • 客户特殊要求识别 Identification of Customer Special Requirements • 项目开发计划 Project development schedule (包含客户里程碑及二次供方开发 including customer milestone and second supplier development) (作为阶段二的输入 Become inputs for Stage 2) • 设计目标 Design Goals • 可靠性及质量目标 Reliability and Quality Goals • 初始物料清单 Preliminary Bill of Material • 初始过程流程图 Preliminary Process Flow Chart • 初始产品及过程特性 Preliminary Special Product and Process Characteristics • 产品保证计划 Product Assurance Plan • 二次供方开发计划 Second Supplier Development Planning • 管理者支持 Management Support 涉及文件及记录 DOCUMENTS AND RECORDS 3D数据及报价图纸2D 3D Data and 2D for Quotation 技术规范清单及文件 TS List and Documents 技术评审报告 Technical Review Report 报价单 Quotation 客户特殊要求清单 Customer Special Requirements List 项目启动会议记录 Project Kick-off Meeting Record 新产品开发申请表 New Production Development Application Form 项目小组成员及职责表 Project Team Members and Duty List APQP √ √ √ √ √ √ √ PPAP
材料及分供方清单 Material and Subcontractor List 包装规范和规格 Packaging Standards & Specifications 制造过程流程图 (Process Flow Chart) 过程FMEA (PFMEA)
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阶段三 过程设 计与开发 Stage 3 Process Design and Development
• 样件控制计划 Prototype Build - Control Plan • 工程图纸 Engineering Drawings • 工程规范 Engineering Specifications 阶段三 过程设 • 材料规范 Material Specifications 计与开发 Stage 3 • 图纸及规范更改 Drawing and Specification Changes Process Design • 新设备、工装、设施需求 New Equipment, Tooling and and Development Facilities Requirements • 产品和过程特殊特性 Special Product and Process Characteristics • 量具、测试设备需求 Gages/Testing Equipment Requirements • 二次供方项目管理 Project Management of Second Supplier • 小组可行性承诺 Team Feasibility Commitment and Management Support • 管理者支持 Management Support (来源于阶段三的输出 Derived from the outputs of Stage 3) • 包装规范和规格 Packaging Standards & Specifications • 产品及过程质量体系审核 Product/Process Quality System • 过程流程图 Process Flow Chart • 场地布局图 Floor Plan Layout 阶段四 产品和 • 特性矩阵 Characteristics Matrix 过程验证 • 过程FMEA (PFMEA) Stage 4 • 试生产控制计划 Pre-Launch Control Plan (包含防错装置 Product and including Error-Proofing Devices) Process • 过程及检验说明 Process and Inspection Instructions Validation • 测量系统分析计划 Measurement Systems Analysis Plan • 初始过程能力研究计划 Preliminary Process Capability Study • 管理者支持 Management Support (包含作业人员培训计划 including operator staffing and training plan)
可靠性和质量目标书 Product Reliability and Quality Goals Report 初始物料清单 Preliminary Bill of Material 初始过程流程图 Preliminary Process Flow Chart 初始产品及过程特性清单 Preliminary List of Special Product and Process Characteristics APQP 进度表 APQP Timing Chart 开口问题及任务表 Open Issue and Task list 二次供方开发计划 Second Supplier Development Planning 管理者支持 Management Support