Walmart FCCA 质量体系审核验厂要求的详细解释及文件资料范例2020年11月9日更新

Walmart FCCA质量体系审核验厂要求的详细解释及文件资料范例2020年11月9日更新常规资料：营业执照、工业生产许可证、产品标准清单、平面图、组织架构图特种设备的证书及操作证经营范围、卖给wm的产品、过去一年营业额、工厂面积、人数等条款号审核要求详细解释参考资料（详见附件）1.0Factory Facilities and Environment生产设施和环境1.Are lighting sufficient in the following keyareas?以下关键区域光度是否足够？1.1.Inspection Areas检验区要求600μ1.2.Production Areas生产区域要求240μ1.3.Packaging包装区域要求300μ1.4.Warehouse/Storage and Loading Areas仓库/存储和装载区要求150μ2.The facility maintains clean and organized production,finishing and packing areas.工厂的生产，成品和包装区域保持干净和有序的生产？现场车间物料的分类、摆放整齐，标识清楚。

3.Facility has separate inspection area for eachdepartment with inspection tables and proper ventilation.工厂每个生产部门有独立的检验区域，有检验桌和适宜的通风？现场查看来料、巡检、成品检验等区域的标识及产品的状态标识4.Facility has documented and adequate pestscontrol program which includes frequentinspections.(in-house or3rd party)工厂有文件化的和足够的害虫控制程序和检验记录？（内部或第三方）虫害控制程序及杀虫记录。

现场查看防治虫害的设施。

各区域不要有虫害痕迹，如蜘蛛网等虫害控制程序5.Facility has documented moisturecontrol program which includesfrequent inspections.[Mandatory forfactories producing products withsolid wood&composite wood parts]工厂有文件化的湿度控制程序及检验记录？[此项为对于生产实木及复合木制品的工厂的强制要求]湿度控制程序及温湿度检验记录温湿度控制程序6.Are storage conditions appropriate andadequate for raw material,WIP,finishedproducts to avoid deterioration of qualityor safety?Especially for sensitivematerials/components.For example,forIC storage.Does factory have goodenvironmental control on temperature,humidity,etc.原料，半成品，成品的存储条件是否适宜和充足以避免其质量或安全的降级退化。

尤其对敏感材料或部件。

比如IC的存储。

工厂对温度，湿度等是否有良好的环境控制？仓库管理程序。

特别注意包材、成品要离墙1米之外摆放，所有产品及原材料不能直接放在地上。

对温湿度有要求的电子电气元件要符合要求。

仓库管理程序7.No broken windows or leaking roofs that mayresult to product contamination was observed during Audit.在审核期间，没有发现会导致产品污染的破损的窗户和渗漏的屋顶？现场查看窗户玻璃有无破损，屋顶有无渗漏Critica l关键点8.Factory implements strict sharp tools controlprocedure to prevent scissors,knives,blades,broken glasses and needles to bemixed with product.工厂是否建立了严格的利器控制程序，以防剪刀，刀具，刀片，碎玻璃，针混入产品？利器控制程序利器台账，利器收发记录，利器遗失记录。

现场利器要求编号、固定使用，当班领用当班回收。

利器控制程序Critica l关键点9.Factory implements a broken needlecontrol process[Applies for productsthat requires sewing and/or those usedin ticketing or kimble guns for tags]工厂实施断针控制过程？（适用于产品有缝制工序，标枪工序）。

断针控制程序断针记录，车针使用发放回收记录，车针回收记录，车针遗失记录现场车针的使用要求。

断针控制程序Critical关键点10.Factory has metal detecting unit(AirportSystem)and located at the right finishingarea and is enclosed and secured and haveregular calibration records[Scoring will notapply(N/A)if factory does not need thismachine]工厂有金属验针设备（机场式）并置于合适的成品区，此区域隔离，安全，金属验针设备有定期的校准记录？[如果工厂不需要这个设备,分数就打N/A]金属探测控制程序。

现在要有金属探测器。

金属探测控制程序11.Does the plant have a"back up"powersupply available that will allow productionto continue in case of power failure?工厂是否有备用电源以便停电时生产可以继续？现场要有发电机12.Does the factory have established procedureand effective industrial waste managementsystem in place工厂是否有建立的程序和有效的工业废弃物管理体系？废弃物管理控制程序危险废弃物处理合同、处理联单废弃物管理控制程序1.1Machine Calibration and Maintenance设备校准和保养1.Factory has documented system andprocedure for scheduled productionmachines&equipments cleaning and repairs and calibration(Preventive MaintenanceProgram)工厂是否有文件化的生产机器设备的清洁和维修、及校准的系统和程序（预防保养程序）？设备管理控制程序保养记录、维修记录设备管理控制程序2.Factory has documented system andprocedure for scheduled calibrationof Inspection and Testing tools andequipments工厂是否有文件化的检验和测试仪器和设备的校准系统和程序？仪器管理控制程序仪器清单仪器管理控制程序3.Is calibration accuracy traceable to specificInternational and National Standards?校准的精度可溯源至具体的国际和国家标准？校准证书、校准标签9.Factory has maintenance team with suitable skill level and equipments to perform necessary repair and calibration on machines.工厂是否有保养团队，其有适宜的技能水平和适宜的设施以执行必要的维修和设备的校准？设备部的组织架构及工作职责2.0Quality Management System质量管理体系1.Does the factory have accredited QualityManagement System in place with anyinternational,national or customer qualitystandards association(e.g.ISO9001,etc.)?工厂是否有认可的QMS（国际，国家或客户质量标准协会）？（比如，ISO9001等）ISO9001的证书4.Factory machines and equipmentsappear to be clean and in goodrunning condition.工厂的机器和设备干净且运转正常？现场设备要求干净，运转状态的标识（如正常使用、停机、待机、维修等）5.Machines,equipments andtools are properly labeled withdate of lastmaintenance/calibration andschedule.机器，设备和工具适当地标识了上一次保养/校准的日期和计划？仪器的校准计划，设备的保养记录6.Machines,equipments and tools that needto be repaired are properly labeled ormarked to avoid accidental use.需要维修的机器设备应有效标识防止意外使用？运转状态的标识（如正常使用、停机、待机、维修等）7.Factory has proper,clean and organizedstorage area of critical tooling(i.e.injection moulds)with labeled shelves.工厂有适宜的，干净的和有序的关键模具存储区（比如注塑模具），有标识及架子存储？模具摆放区要求干净，有台账有标识。

8.Factory has proper documentation andupdated inventory of machines,tools,spare parts and equipments.机器，工具，备件和设备更新的清单？设备清单、仪器清单、模具清单、设备常用备件清单、模具常用备件清单设备常用备件清单模具常用备件清2.Does the factory have established QualityManagement System(QMS)that is clearly documented in their Quality Manual which follows ISO9001or other InternationalQuality Standard that is appropriate to the products they manufacture?工厂是否建立了质量管理体系，是否针对其生产的产品,按ISO9001或其他国际质量标准要求的要求建立了文件化的质量手册?ISO9001质量手册ISO900-2015质量手册3.Workers&Supervisors are familiar to these quality policies and objectives.员工和主管熟悉质量方针和目标？质量方针及目标的现场询问4.Factory has documented customercomplaint system and documentedrecall program.工厂有文件化的客户投诉体系和文件化的召回程序？客户投诉控制程序召回控制程序客户投诉控制程序召回控制程序召回演练记录Critical 关键点5.Factory QC team is independent fromProduction division.工厂QC小组是否独立于生产部门？公司组织架构图，要求品质部独立于生产部门6.Does the factory have some type of listingto identify specific defects[similar toDefect Classification List(DCL)orCritical-Major-Minor Defect List(CMM)]and is it being used in their inspections?工厂是否制定了类似的清单以识别具体的缺陷（类似缺陷分级清单或关键-主要-次要缺陷清单）并用于检验中？产品缺陷操作规范产品缺陷操作规范7.Production management and QC teamdiscuss and work together in solving Qualityissues/concerns.(Provide Documentation)生产部门和QC部门是否讨论和一起工作以解决质量问题（提供文件）？不合格品审核记录8.Factory maintain effective traceabiltysystem that can determine immediatesource from raw material to finishedproduct.工厂是否保持着有效的可追溯系统，其可以立产品标识及可追溯性控制程序追溯演练记录产品标识及可追溯性控制程序追溯演练记录即确定原料至成品的来源？9.Factory has systems and procedures inplace to control the risk(Risk Assessment) of physical or chemical contamination that may damage/affect raw materials,processes,equipment&tools,productsand personnel as well.工厂是否有系统和程序以控制物理的，化学的污染的风险，其可能从原料，过程，设备，工具，产品，人员考虑对产品和人员的风险？产品风险评估控制程序产品分析评估记录产品风险评估控制程序产品分析评估记录Critical 关键点10.Does factory have a timber source controlsystem?[Mandatory for factoriesproducing products with wood&plantcomponents to ASDA/GEORGE UK]工厂是否有木材来源控制系统？[此项为销售到ASDA的有木材和植物部件的产品生产的工厂的强制要求]木材来源控制程序木材来源控制程序Critical 关键点11.Does factory have control system in placeto comply with the requirements of theLACEY ACT,that they have exerciseddue care to ensure that the wood/plantmaterials contained in products suppliedto Wal-Mart are legally sourced from theircountry of origin[Mandatoryrequirement for factories producingproducts with wood materials toWMUS]工厂是否有控制系统以满足雷斯法案的要求，并且已经实施应有的关注以确保供给WM的产品中含有的木材/植物材料的产地来源是合法的？[此项为销售到WMUS的有木材的产品生产的工厂的强制要求]产品含有木材或植物材料产地来源合法控制程序产品含有木材或植物材料产地来源合法控制程序Critical 关键点12.Does factory have control system in placeto comply with the CARB requirements incompliance with the State of California'sAirborne Toxic Control Measure(ATCM)?[Mandatory requirement for factoriesproducing products containing anyengineered wood products to WMUS]工厂是否建立了符合CARB要求满足加利福尼亚的空气有毒控制措施的控制系统？[此项为销售到WMUS的有任何复合加工木材的产品生产的工厂的强制要求]复合加工木材空气有毒控制程序复合加工木材空气有毒控制程序13.If the factory produces items requiring lawtags/labels,are these law tags/labelsregistered with GRS(Global RegistrationServices)?[Mandatory WMUSrequirement for all Upholstered andStuffed Articles]NOTE:Applicable only for existingfactories.New factory is exempted(N/A)for this requirement during the InitialPre-Qualification Audit.如果工厂生产的产品需要法律标，这些法律标是否在GRS（全球登记服务）上有登记？[销售到WMUS的有填充物的工厂的强制要求]注意：适用于旧工厂。