柳工装载机液压系统(画过)

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CLG856液压系统 Hydraulic System
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CLG856液压系统组成 Hydraulic System Composition
Working Hydraulic System
Hydraulic System
Brake Hydraulic System Steering Hydraulic System
压力检查Pressure inspection
最大工作压力: 20MPa Maximum working pressure: 20 MPa • 在分配阀进油接头处接量程为25MPa 压力表 • Connect 25 MPa pressure gage at oil in joint of distribution valve • 在正常温度下 • At normal temperature • 额定转速下 • At rated revolution • 将动臂升到水平位置 • Lift the movable arm to horizontal position • 收斗并读取最大读数. • Retract the bucket and read maximum reading.
节流孔 补油单向阀 Refilling Check Valve Throttle Hole Pilot Operated Check Valve
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液压阀件介绍 Introduction of Hydraulic Valves
分配阀 Distribution Valve
主溢流阀: 先导式, 调定主工作系统压力. Main overflow valve: pilot type, adjust main working system pressure
Main Valve Principle:
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P
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工作系统参数 Hale Waihona Puke Baiduarameters of Working System
工作泵: Working pump:
排量: ………………………………… ....140ml/r Displacement: …………………………..140ml/r 工作系统设定压力: …… .. …… .. …… .. 20 MPa Working system setting pressure: …… ..20 MPa 额定转速: ………...…………………….2200 r/min Rated revolution: ………...…………….2200 r/min
工作时间检查 Working time inspection
动臂起升时间: 6.5 秒内 (正常工作温度, 额定载荷, 额定转速) Movable arm lifting time: within 6.5 s (normal working temperature, rated load and rated revolution) 动臂下降时间: 3.6 秒内 (怠速, 空载) Movable arm descending time: within 3.6 s (idle speed, no load) 翻斗时间: 1.7 秒内 Bucket turnover time: within 1.7 s
液压油箱: Hydraulic oil tank:
容量: 210L Capacity: 210 L
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组成: Components:
液压阀件介绍 Introduction of Hydraulic Valves
先导阀 Pilot Valve
Combination valve oil in
动臂联: 实现动臂升、降及浮动 转斗联: 实现铲斗的翻转动作 Movable arm linkage: realize lifting, descending and floating of the movable arm Bucket linkage: realize turnover of the bucket 工作速度与操作手柄的关系: 手柄动作角度越大,工作速度越快 Relation between working speed and operating handle: the greater the operating angle of the handle is, the higher the working speed is.
检查与调整 Inspection and Adjustment
转斗油缸大腔压力: 22MPa Pressure of big cavity of rotating bucket cylinder: 22 MPa 检查:Inspection:
单向阀: Check valve:
开启压力: 0.05MPa Opening pressure: 0.05 MPa
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工作系统参数 Parameters of Working System
分配阀: Distribution valve:
类型: 整体双联阀 Type: integral dual valve 额定流量: 250L/M Rated flow: 250L/M 主溢流阀设定压力: 20MPa Main overflow valve setting pressure: 20 MPa 转斗油缸小腔设定压力: 22MPa Setting pressure of small cavity of rotating bucket cylinder: 22 MPa 转斗油缸大腔设定压力: 22MPa Setting pressure of big cavity of rotating bucket cylinder: 22 MPa
液压油牌号: Brand of hydraulic oil
一般地区: HM46 抗磨液压油 General region: HM46 antiwear hydraulic oil 寒冷地区: HV46 低温抗磨液压油 Cold region: HV46 low-temperature antiwear hydraulic oil
先导操纵阀: Pilot valve:
额定工作压力:………………... …… .… . 2.5 MPa Rated working pressure:………………....2.5 MPa 额定流量: ………..……….…………..…10 L/min Rated flow:………..……….…………..…10 L/min 控制压力范围: Controlled pressure range: 铲斗联: …….………………. 0.5~2.5 MPa Bucket linkage:…….…………0.5-2.5 MPa 动臂联: …………………..… 0.5~2.0 MPa Movable arm linkage:………… 0.5-2.0 MPa 电磁铁工作电压: .….…. …… .. …… .. …… DC 24 V Electromagnet working pressure:………… DC 24 V
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液压阀件介绍 Introduction of Hydraulic Valves
分配阀 Distribution Valve
转斗油缸卸载阀(即转斗油缸大小腔双作用安全阀) Rotating bucket cylinder unloading valve
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检测与调整 Inspection and Adjustment
Oil return
Enclosed oil
顺序阀 Sequence Valve
计量阀 Metering Valve
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液压阀件介绍 Introduction of Hydraulic Valves
组合阀 Combination Valve
作用: 向先导阀提供控制油. Function: provide control oil to the pilot valve 组成: 溢流阀, 减压阀, 单向阀 Components: overflow valve, pressure reducing valve and check valve 溢流阀: 先导式, 限定先导系统压力 Overflow valve: pilot type, limit the pressure of pilot system 减压阀: 减小来自先导泵或动臂油缸大腔的油压 Pressure reducing valve: reduce oil pressure from pilot valve or big cavity of movable arm cylinder
压力调节螺钉 Pressure Adjusting Screw
压力调节: 旋出、旋进调节螺钉来增加或减小系统压力 Pressure adjustment: screw off and screw in the adjusting screw to increase or reduce the system pressure
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工作系统参数 Parameters of Working System
组合阀: Combination valve:
额定流量: 20L/M Rated flow: 20 L/M 溢流设定压力: 4.0MPa Overflow setting pressure: 4.0 MPa 到先导阀入口压力: 3.5MPa Pressure to inlet of pilot valve: 3.5 MPa
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液压阀件介绍 Introduction of Hydraulic Valves
分配阀 Distribution Valve
组成: 动臂滑阀, 转斗滑阀, 主溢流阀,转斗油缸大小 腔双作用安全阀. Components: movable arm slide valve, rotating bucket slide valve, main overflow valve, dual-action safety valve of big cavity and small cavity of rotating bucket cylinder 串-并联式 Series-parallel type 进油: 串联, 转斗优先 Oil in: series, rotating bucket takes priority 回油: 并联 Return oil: parallel
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CLG856液压系统组成 Hydraulic System Composition
Working Hydraulic System
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CLG856液压系统组成 Hydraulic System Composition
Steering Hydraulic System
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CLG856液压系统组成 Hydraulic System Composition
Brake Hydraulic System
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CLG856液压系统原理 Hydraulic System Principle
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Working Hydraulic System
Single Lever Pilot Valve Principle:
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Working Hydraulic System
注意: 在拆装、调整前确保先导切断阀在“断开”位置。(若有此阀) Caution: make sure the pilot cut-off valve is in “OFF” position prior to disassembly and adjustment (if possible).
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补油单向阀: Refilling check valve: 防止油缸小腔内发生穴蚀 Prevent cavity erosion in small cavity of cylinder • 当油缸活塞杆收回速度大于泵的供油速度时 • When the retraction speed of a piston rod of the cylinder is greater than the oil supply speed of the pump • 当油缸受到突然冲击时 • When the cylinder is suddenly impacted
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