供应商质量体系稽核表

评价 evaluate
记录/comments
1.4 生产过程中，材料和产品流动是否与过程流程图一致？ does the actual material and production flow follow the process flowchart?
2、设计和过程FMEA/design and process FMEA
4.2 是否只有被检查和验证过的产品才能够被投入生产？ how does the supplier assure that incoming product has been inspected or otherwise verified to meet requirements, prior to release for production? 4.3 没有验证而用于生产的的原材料是否被明确标识并作好记录？ is positive identification provided and recorded for material used in production but not verified? 4.4 检验指导书中是否包括抽样计划、检验频次以及检测内容和规范要求（包括进料、过程、 最终） does the inspection instructions include samling quantity, frequency, inspection items and required specifications(incoming\process\out-going).
来料接受计划必须包括以下一种或多种方法：1、进行统计数据接收与评价；2、进货检验 4.5 和/或试验（根据性能的抽样）；3、当有可接收质量性能的记录时，由第二方或第三方评 审或审核。 the acceptance plan must include one or more of the following: 1、 receipt and evaluation of statistical data; 2、 receiving inspection and/or testing(sampling basedon performance); 3、 2nd or 3rd party assessments or audits ofcoupled with records of 在所有要求的检验和试验完成或必要的报告收到和验证前，不得将产品放行，除非有可靠 4.6 追回程序时才可放行？ does the supplier hold product until the required inspections and tests have been completed or necessary reports have been received and verified,except for release under positive recall? 4.7 供方是否只在文件或控制计划中所有要求的各项活动已圆满完成后，产品才发出？ does the supplier assure that no product is dispatched until all activities specified in the document and /or control plan have been satisfactorily completed ? 4.8 在控制计划和/或文件化程序中是否具体规定了标识（如：盖章、标签、贮存位置等）？
3、控制计划/Control Plan
NO. 3.1 文 件 要 求/document questions 评价evaluate 记录/comments
控制计划是否有正确的产品编号、修订号、原始日期和修订日期？ Does the Control Plan have the correct Part #, Revision Level, Orig. Date and Rev. Date?
1.1 是否有最新版平面布置图？ is there a dated copy of the current floor plan readily available? 1.2 平面布置图上是否有所有装配、生产和检测岗位、原材料、半成品、成品的区域划分？ does the floor plan identify the following :all required assembly, process and inspection stations? locations for all raw material, work in process(WIP) and finished product? 1.3 流程图是否是最新版本的并标注有日期？ are process flowcharts dated and current? 操 作 要 求/implementation/process questions
is the identification specified in the control plan and/or documented procedures(e.g. stamp marks, tags, storage location.) 4.9 在生产过程中是否提供文件表明：只有通过了检验和/或试验的材料才能提供给顾客？ are there provisions in the process that only material that has passed the inspections and/or test can be provided to the customer? 4.10 是否在整个生产过程中都保持了产品适当的检验和/或试验状态的标识？ is inspection and/or test status suitably identified throughout the production process? 4.11 是否按文件和/或控制计划的要求对产品进行检验/试验？ is product inspected/tested as required by documented procedures and /or the control plan? 4.12 最终检验和试验是否根据文件和/或控制计划的要求进行？ is final inspection and testing conducted in accordance with documented procedures and/or the control plan? 4.13 对返工和返修品是否重新进行了检查？ is the procedure to re-qualify all reworked/repaired material being followed? 4.14 是否进行了作业准备验证，使用的是哪一种（末件比较/首件检查）？ are job setups verified whenever a setup is performed? Which is used（Last-off part comparison or first part check）? 4.15 供方是否保存了所有检验和试验的记录？ does the supplier maintain adequate records of all inspections and tests? 4.16 检验和试验记录是否清楚的表明产品是否已通过了检验和/或试验？ do inspection and test records clearly show whether the product has passed or failed the inspection and/or test? 4.17 记录是否标明负责合格产品放行的授权检验者？ do the records identify the inspection authority responsible for the release of the product? 4.18 必须按要求的频次对所有产品进行全忙于检验和功能验证（按顾客的工程材料及性能标 准），其结果必须可供顾客评审。
供应商质量体系稽核表checklist-supplier audit
供应商名称/supplier name 产品型 号/part no. 审核日期/audit date
1、平面布置图和过程流程图/Plant Layout and Process Flow Diagram
NO.
文
件
要
求/document questions
does the PFMEA include all customer and interal Scs and Safety Requirements as defined by customer drawings and interal requirements? 2.5 是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？ are there RPN calculations for each failure mode and recommended actions for high RPNs ? 2.6 PFMEA是否与流程图一致？ Does the PFMEA follow the process flow?
3.2 控制计划是否是否与流程图一致？ Does the control plan follow the process flowchart? 3.3 控制计划内是否包括了：进料检验、过程检验和控制、出厂检验以及返工/返修要求？ Does the Control Plan include the following: Incoming Inspection, In-process Inspection & Controls, Final inspection and rework/repair Requirements? 3.4 控制计划是否按顾客图纸的要求包括了所有顾客的特殊特性和产品安全要求？ Does the Control Plan include all the customer SCs and Safety Requirements as defined by customer drawings? 3.5 PFMEA中视别的潜在失效模式是否通过控制计划进行得到控制？ Are appropriate potential failure modes, as identified in the PFMEA, addressed through the control plan? 3.6 控制计划中是否包括了检验和试验的要求？（包括数量、频次、以及规范要求） Does Control Plan include both gage and test requirements? (including quantity, frequency, and required specifications?) 3.7 所有控制计划中要求的控制（包括SPC）是否在生产过程中得到实施？ Are all controls (including SPC), identified on the Control Plan, being used in the production process? 3.8 所有控制是否得到定期验证以确保达到预期的结果？