检验和试验控制程序
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1 目的Objective
对原材料、协配件、半成品、成品进行检验和试验,防止不合格的原材料、协配件非预期使用,不合格半成品转序,不合格成品出厂。
This is to inspect and test the raw material, components, semi-finished and finished products
to avoid the nonconforming raw materials and components from unexpected usage, to avoid
the defective semi-finished product from flowing into the next process and to avoid the
defective finished product from releasing out of the factory.
2 适用范围Applicable Scope
适用于本公司的原材料、协配件、半成品、成品的检验和试验控制。
This is applicable to the control over the inspection and test of the raw materials, components, semi-finished and finished products of the company.
3 职责Responsibility
3.1 质量部负责原材料、协配件、半成品、成品的入库检验和验证的归口管理。
The Quality Department is responsible for the incoming inspection and test of the raw
material, components, semi-finished and finished products.
3.2 技术工程部负责制订和发放原材料、协配件、半成品、成品的图样、检验规程及相关接收标准。
The Engineering Department is responsible to formulate and release the drawings, inspection
procedures and relevant receiving standards applicable to the raw materials, components,
semi-finished and finished products.
4 工作程序Work Procedures
4.1 检验和试验前的准备Preparation Prior to the Inspection and Test
4.1.1 由质量部根据《控制计划》和检验指导书,在开始检验工作之前,复查是否已经对每项重要检验项
目的方式和方法做出规定,其内容包括:检验方法、检验工具及精度、抽样方法、评定方法、记录方法,注明可能需要提供的质量保证书/自检报告、要求和验证方式。
Prior to inspection, the Quality Department shall refer to the “Control Plan” and Inspection Instruction, checking if the inspection way and method for each important item have been regulated, including: inspection approach, inspection tools and their precision, sampling method, assessment approach and recording method, as well as the remarks on necessary quality warranty/self-inspection report, requirements and verification way.
4.1.2 在制订计数特性数据接收抽样计划时,接收准则必须是C=0抽样计划。
When formulating the sampling plan for the receipt of counting characteristic data, the principle of receipt must be C = 0 sampling plan.
4.1.3 检验方式Inspection Approach
抽检:检验员对原辅料、协配件、半成品、成品的抽样检查。
Sampling Inspection: It means that the inspector conducts the inspection of raw materials, components, semi-finished and finished products on sampling basis.
全检:指检验员对加工过程中的产品进行的全部逐个检查。
Full Inspection: It means that the inspector conducts the inspection of all the products in machining process one by one.
“三检制”:自检、互检、专检。
3-Inspection System: Self-inspection, Reciprocal Inspection and Special Inspection.
4.2 进货检验和试验Incoming Inspection and Test
4.2.1 原材料、协配件到货后,仓库保管员填写《产品送检单》和随货的质量证明文件一同送交质量部,
特殊产品必须附有质量证明文件。
At the arrival of raw materials and components, the storekeeper shall fill up the Product Inspection Form, and submit it to the Quality Department along with the quality certificates.
Special products must be attached with quality certificates.
4.2.2 质量部接到《产品送检单》后,由检验员对其送检产品按规定进行抽检,需要时,原材料进行化验
分析,并作好原始记录。
After receipt of the “Product Inspection Notice” by the Quality Department, the inspector shall sample inspect the delivered products according to the regulations, while the raw material is sent to the laboratory for analysis. Make the original records properly.
4.2.3 对无手段和能力进行检验的产品,质量部通知制造部进行小批量试装或加工,并作好标识和记录。
原材料可依据随货质量证明文件进行判断。
For the products beyond AICQ inspection capabilities, the Quality Department shall inform the Manufacturing Department to conduct small batch trial assembly or machining, and make labels and records properly. The raw materials can be judged per the quality certificates attached.
4.2.4 对因生产急需来不及检验的且可以追回的协配件,由制造部向总经理办公室申请紧急转序,填写《紧
急例外放行申请单》,经总经理办公室审批同意方可放行,同时作好标识和记录并进行跟踪,经检