BIW structure of Skoda Yeti

EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
OFF-ROAD FUNCTION SUMMARY
• • • • • Flat accelerator characteristics Downhill driving assistant ABS (Anti Blocking System) off-road ASR (Traction control system) off-road mode EDS (Electronic Differential Lock) off-road mode
The new Škoda Yeti – Body Shop
Block layout
EuroCarBody 2009 20.-22. October,
Bad Nauheim
5
Pavel Šenkýř
SIMPLY CLEVER
The new Škoda Yeti – Body Shop
„Digital factory“ – Virtual Body Shop
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
NEW PARKING ASSISTANT FOR EVEN LESS SPACE
-Less minimum space: 0.4 m + car length + 0.4 m -Parking in more steps
- general information
- safety - repairing concept
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
ŠKODA YETI STRATEGIC TASKS
to emotionalize the Škoda brand to increase brand image and brand perception to contribute to the global growth strategy of Škoda
1950 Prototyp
bis 1950 Tudor 1952- 56 Babeta
Octavia Scout (2006…) Trekka (1966-1972)
Skopak (1970)
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
The new Škoda Yeti – Body Shop
Orientation map
Distance:
Mlada Boleslav – Kvasiny 124 Km Mlada Boleslav – Prague 62 Km Kvasiny – Prague 155 Km
Mlada Boleslav
Superior Interior Design
Overall Quality
4x4 Transmission
Functionality with the Varioflex Seat System
Safety Level incl. Knee Airbags
Open-Air Feeling with a large Panoramic Sliding Roof
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Part 3
-Development proces -orientation map and plant -modul strategy layout - body concept
- material concept
- weight
- blocklayout of production areas - stiffness
VARIOFLEX SEATS FOR FLEXIBILITY
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
ROOF SYSTEM
- Panoramic sunroof for space feeling
SIMPLY CLEVER
- Luggage roof rack with loading limit of 100 Kg (without torque spanner)
EuroCarBody 2009 20.-22. October,
Bad Nauheim
6
Pavel Šenkýř
SIMPLY CLEVER
The new Škoda Yeti – Body Shop
Joining processes
Spot welds Arc welding Laser welding Conventional brazing Laser brazing Adhesive joining Rivets Clinch-Spots
Kvasiny Prague
Plant:
Mlada Boleslav
Body shop for:
Fabia KH+COM Octavia LIM+COM Octavia Tour LIM+COM Yeti Roomster Superb
Bad Nauheim
2
Kvasiny
EuroCarBody 2009 20.-22. October,
The new Škoda Yeti – Body Shop
Production concept
Total number of parts in the BIW:
Number of parts, including external parts, in weight classes < 100 g: 100 g – 1 kg: 1 kg – 5 kg: > 5 kg:
6283
Pavel Šenkýř
EuroCarBody 2009 20.-22. October,
Bad Nauheim
7
SIMPLY CLEVER
The new Škoda Yeti – Body Shop
Production concept
Working hours system: Process stability / availability: Re-tooling or re-use factor: Degree of mechanisation: No. of production sites: Intended capacity: Car body production lead time: Cycle time (mainline body shop):
452
152 214 66 20
Pavel Šenkýř
EuroCarBody 2009 20.-22. October,
Bad Nauheim
9
SIMPLY CLEVER
The new Škoda Yeti – Body Shop
Production area
EuroCarBody 2009 20.-22. October,
Bad Nauheim
3
Pavel Šenkýř
SIMPLY CLEVER
The new Škoda Yeti – Body Shop
Body concept
EuroCarBody 2009 20.-22. October,
Bad Nauheim
4
Pavel Šenkýř
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EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
ŠKODA YETI PRODUCT STRENGTHS
Emotional Design
Excellent Joy of Driving
Powerful Engines
Petr Šimon
EuroCarBody 2009 20.-22. October,
Bad Nauheim
SIMPLY CLEVER
Part 2
SIMPLY CLEVER
ŠKODA YETI Part 2
EuroCarBody 2009 20.-22. October,
Bad Nauheim
SIMPLY CLEVER
Bad Nauheim
10
Pavel Šenkýř
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Hale Waihona Puke Baidu
Part 3
THANK YOU FOR YOUR ATTENTION
Dipl. Ing. Pavel Šenkýř, Head of body shop planning department ŠKODA AUTO
Pavel Šenkýř
SIMPLY CLEVER
The new Škoda Yeti – Body Shop
Layout – plant Kvasiny Body shop for Roomster
Body shop for new Yeti and Superb
EuroCarBody 2009 20.-22. October,
Competitive confrontation
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
Technical Highlights 4x4 + Off-road function Airbags (9x) Varioflex Roofsystem PLA AFS
4720 4,29 m
4720 214
1:1 20 mm =1 WSE 15 mm =1 WSE
2,97 m 1,23 m 57,93 m
149 41 1159
20 mm =1 WSE 30 mm =1 WSE 50 mm =1 WSE 1 joint =1 WSE 1 joint =1 WSE
Total WSE
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
9 x Airbag for safety
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
SIMPLY CLEVER
Škoda YETI Part 1
EuroCarBody 2009 20. - 22. October 2009 Bad Nauheim, BRD
Inhalt:
Part 2 Part 1
- strategical tasks - historical competence - design and package - technical highlights - product strengths
to gain new customers in the SUV-Segment as well as in the overall A-Segment
EuroCarBody 2009 20.-22. October, Bad Nauheim Petr Šimon
SIMPLY CLEVER
HISTORICAL COMPETENCE
EuroCarBody 2009 20.-22. October, Bad Nauheim
3-shift system 85 % 35 % 58 % 1 (plant Kvasiny) 230 pcs./day 249 minutes
131/286 seconds
8
Pavel Šenkýř
SIMPLY CLEVER
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
ADAPTIVE HEADLAMPS FOR MORE SAFETY
Turning function of Bi-Xenon headlights
“Corner Light“ function
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Design
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER
PACKAGE
EuroCarBody 2009 20.-22. October,
Bad Nauheim
Petr Šimon
SIMPLY CLEVER