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Motion
People moving or travelling excessively and unnecessarily Wastes employee time or keeps customers waiting Repeated activity wastes time
Waiting times
Eliminating waste
Factor Transport Impact Moving materials unnecessarily wastes time and energy Too much stock increases costs of storage Improvement Reduce weight/size of pieces to ease handling Ensure suitable customer outlets available to buy products so no buildup of stock occurs Use effective project planning to ensure efficient performance Equipment and timescales planned ahead Elimination of unnecessary steps in process Computer modelling reduces number of trials needed to obtain valid results Computer modelling minimises trial failures Inventory
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• improved health and safety practices, separating the area for forklifts
relocation of pallets storage and recycling leading to reduced travel time between operations.
the new state-of-the-art factory
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2 ห้องสมุดไป่ตู้ 4 5 6
a glass frontage to the building to provide natural light new lightweight bottles using 25% less PET plastic external accreditation as a zero waste to landfill site implemented a sustainable urban drainage system Considerate Constructors Gold Award excellent BREEAM rating
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This greatly improved stock control.
Over-processing
Over-production
Extra material has storage costs Reworking wastes time and materials
Defects
Planned improvements
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• more efficient production line planning creating a more compact working area, reducing defects and waste water • more efficient and automated warehouse operations onsite
JIT
It can lead to a better return on investment through improving productivity.
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functions
Through JIT Nestlé Waters was able to make the most efficient use of storage and time at the new factory.